Waste collecting device for stamping parts
By using crushing and extrusion devices to process stamping waste, the problems of clogging and cleaning difficulties in waste collection devices are solved, achieving efficient waste treatment and resource utilization.
Patent Information
- Application Number
- CN202423110619.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Existing stamping processes suffer from waste collection devices that are prone to clogging, have limited capacity, cause environmental pollution, and are difficult to clean, thus affecting production efficiency and costs.
The waste material is crushed by a crushing rod driven by a driving gear and a driven gear. The screw driven by a second motor drives the extrusion plate to extrude the waste material. A sealing structure is designed to prevent spillage and contamination.
It effectively reduces waste volume, saves storage and transportation space, improves recycling efficiency, reduces transportation costs, and enhances safety and environmental protection.
Smart Images

Figure CN223603105U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the stamping waste material processing technical field, concretely speaking, a waste material collecting device for stamping part. BACKGROUND
[0002] Stamping process is widely used in automobile, household appliance and other industries, but a large amount of waste, including corner material, waste sheet and burr material, is inevitably produced in the production process, which not only wastes raw materials, but also affects production efficiency and environment. Therefore, the waste material collecting device is crucial in the stamping process, which can improve production efficiency, reduce resource waste, improve workshop environment and reduce waste treatment cost. Common waste collecting methods include gravity collection, mechanical conveying, pneumatic conveying and automatic recycling system, and different methods can be selected according to waste characteristics and production needs. However, the waste material collecting device still faces challenges such as various types of waste, difficult cleaning and environmental pollution. In the future, with the development of intelligent and automatic technology, the waste collecting system will develop towards intelligence, environmental protection and efficient recycling, and the combination of Internet of Things and robot technology will improve waste treatment efficiency and reduce manual intervention, promote waste recycling and reuse, and promote manufacturing industry to a more green and sustainable direction.
[0003] However, in the actual use process of the existing scheme, the waste is directly conveyed into the collecting barrel, and the waste is directly conveyed into the collecting barrel, which is simple, but has many problems. When the types of waste are various and the shapes are irregular, it is easy to be blocked, the capacity of the collecting barrel is limited, which may cause overflow or frequent cleaning. The mixed waste affects subsequent recycling, and if the barrel is not sealed well, it may cause environmental pollution. Cleaning and maintenance are difficult, which increases downtime and cost. In addition, the lack of automatic system reduces the efficiency of the production line.
[0004] Therefore, the utility model provides a waste material collecting device for stamping part. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiency of the prior art and solve the problem that directly conveying waste into the collecting barrel may cause overflow or frequent cleaning, the utility model provides a waste material collecting device for stamping part.
[0006] The utility model solves the technical scheme that adopts: a waste material collecting device for stamping part, including operation platform, the operation platform front end top side is fixedly connected with the collecting hopper, the operation platform left side top is fixedly connected with first motor, first motor output is fixedly connected with first rubbing rod, first rubbing rod right side outer end is fixedly connected with driving gear, driving gear rear side is meshed with driven gear, driven gear left side is fixedly connected with second rubbing rod.
[0007] Further, the first baffle plate is fixedly connected to the inner side of the operating table at the middle end, and the first baffle plate is rotatably connected to the first crushing rod and the second crushing rod.
[0008] Further, the collecting box is slidably connected to the bottom end of the inner side of the operating table, the second motor is fixedly connected to the left inner end of the collecting box, the second motor is fixedly connected to the output end of the lead screw, and the extrusion plate is threadedly connected to the outer side of the middle end of the lead screw.
[0009] Further, the second baffle plate is fixedly connected to the inner side of the collecting box at the front and back, the second baffle plate is slidably connected to the extrusion plate, and the sliding groove is formed in the top end of the second baffle plate.
[0010] Further, the second baffle plate is fixedly connected to the inner side of the collecting box at the front and back, the second baffle plate is slidably connected to the extrusion plate, and the sliding groove is formed in the top end of the second baffle plate.
[0011] Further, the second baffle plate is fixedly connected to the inner side of the collecting box at the front and back, the second baffle plate is slidably connected to the extrusion plate, and the sliding groove is formed in the top end of the second baffle plate.
[0012] Further, the second baffle plate is fixedly connected to the inner side of the collecting box at the front and back, the second baffle plate is slidably connected to the extrusion plate, and the sliding groove is formed in the top end of the second baffle plate.
[0013] Further, the inner wall is provided with a rubber layer.
[0014] The beneficial effects of the utility model are as follows:
[0015] 1. The waste collecting device for stamping parts, the first crushing rod and the second crushing rod are driven to rotate in opposite directions through the driving of the driving gear and the driven gear, so that the waste is crushed before being collected, thereby effectively reducing the volume of the waste, saving storage and transportation space, improving the recycling efficiency and resource utilization rate. The crushed waste is easy to collect automatically, reduces the blockage of the equipment, and reduces the transportation cost. At the same time, crushing reduces the safety hazard, improves the operation safety, and is helpful to environmental protection. Overall, the waste crushing optimizes the processing efficiency and cost of the stamping waste.
[0016] 2. The waste collecting device for stamping parts, the second motor drives the lead screw to rotate and drives the extrusion plate to move left and right, so that the crushed waste is extruded, which can further reduce the volume of the waste, save storage and transportation space, and reduce transportation cost. The shape of the extruded waste is regular and the density is high, which is convenient for subsequent automatic processing, stacking and recycling, and improves the overall processing efficiency. Extrusion can also eliminate the sharp edges of the waste, reduce the safety risk of the operator, and improve the reprocessing adaptability of the waste.
[0017] The above content related to the utility model is only a summary of the technical scheme of the present application, in order to enable those skilled in the art to more clearly understand the technical scheme of the present application, and then can be implemented according to the content recorded in the specification and drawings, and in order to let the above-mentioned purpose and other purposes, characteristics and advantages of the present application can be more easily understood, the following is described in combination with the specific embodiments of the present application and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings are only used to show the principles, implementation manners, applications, characteristics and effects of the specific embodiments of the present application and other related contents, and cannot be considered as the limitation of the present application.
[0019] In the drawings of the specification:
[0020] Figure 1 is a schematic diagram of the three-dimensional structure in the utility model;
[0021] Figure 2 is a schematic diagram of the local three-dimensional structure in the utility model Figure One ;
[0022] Figure 3 is a schematic diagram of the cross-sectional structure of the operating table in the utility model;
[0023] Figure 4 is a schematic diagram of the local three-dimensional structure in the utility model Figure Two ;
[0024] Figure 5 is a schematic diagram of the local three-dimensional structure in the utility model Figure Three ;
[0025] Figure 6 is a schematic diagram of the local three-dimensional structure in the utility model Figure Four .
[0026] The reference signs involved in the above drawings are explained as follows:
[0027] 1, operating table; 11, punch machine; 12, protective net; 13, material collecting hopper; 14, supporting leg; 2, first motor; 21, first crushing rod; 22, driving gear; 23, driven gear; 24, second crushing rod; 25, first baffle; 3, collecting box; 31, second motor; 32, screw rod; 33, extrusion plate; 34, second baffle; 35, sliding chute; 36, cover plate; 4, sealing plate; 41, handle. DETAILED DESCRIPTION
[0028] To explain possible application scenarios, technical principles, specific implementation schemes, and the purposes and effects of the present application in detail, the following embodiments are described in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0029] In this paper, the term "embodiment" means that the specific features, structures or characteristics described in conjunction with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.
[0030] Unless otherwise defined, the meaning of the technical terms used herein is the same as that generally understood by those skilled in the art to which the present application belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0031] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.
[0032] In the present application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary and secondary or order relationship between the entities or operations.
[0033] In the present application, without more limitation, the "includes", "contains", "has" or other similar open expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the described elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0034] As the same as the understanding in the "Examination Guidelines", in the present application, the expressions such as "greater than", "less than", "exceed" are understood as not including the number; the expressions such as "above", "below", "within" are understood as including the number. In addition, in the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise explicitly specified.
[0035] In the description of the embodiments of the present application, the spatial-related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawing, and is only for the convenience of describing the specific embodiments of the present application or for the reader to understand, and does not indicate or imply that the indicated device or component must have a particular position, a particular orientation, or be constructed or operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0036] Unless otherwise explicitly specified or limited, in the description of the embodiments of the present application, the terms "mounting", "connecting", "connecting", "fixing", "setting" and the like should be understood in a broad sense. For example, the "connection" can be fixed connection, or detachable connection, or integral setting; it can be directly connected, or indirectly connected through an intermediate medium; it can be the relationship of two components combined together, or the interaction relationship of two components, or the internal communication of two structures. For those skilled in the art to which the present application belongs, the specific meaning of the above-mentioned terms in the embodiments of the present application can be understood according to the specific circumstances.
[0037] Embodiment one:
[0038] As Figures 1 to 6The utility model discloses a waste collecting device for stamping part, including operation platform 1, the top side of operation platform 1 front end is fixedly connected with the material collecting hopper 13, and the material collecting hopper 13 is fixed through operation platform 1, and the waste is transported into the inboard of operation platform 1 to handle through the material collecting hopper 13, and the left side top of operation platform 1 is fixedly connected with first motor 2, and first motor 2 is supported and fixed through operation platform 1, and the output of first motor 2 is fixedly connected with first rubbing rod 21, and first rubbing rod 21 is fixed through first motor 2, and first rubbing rod 21 is rotated through first motor 2, and the right side outer end of first rubbing rod 21 is fixedly connected with driving gear 22, and driving gear 22 is fixed through first rubbing rod 21, and driving gear 22 is rotated through first rubbing rod 21, and the rear side of driving gear 22 is engagedly connected with driven gear 23, and driven gear 23 is rotated through driving gear 22, and the left side of driven gear 23 is fixedly connected with second rubbing rod 24, and second rubbing rod 24 is fixed through driven gear 23, and second rubbing rod 24 is rotated with first rubbing rod 21 through driven gear 23, to crush the waste that the material collecting hopper 13 transports, and if not crushing or compressing, stores these wastes and can occupy a large amount of space. Through the crushing treatment, the volume of waste is greatly reduced, and the storage and transportation space can be effectively saved.
[0039] The middle end of the inboard of operation platform 1 is fixedly connected with the first baffle 25 opposite in front and back, and the first baffle 25 is fixed through operation platform 1, and the two sides first baffle 25 are rotatably connected with first rubbing rod 21 and second rubbing rod 24, and the outside of first rubbing rod 21 and second rubbing rod 24 is blocked through first baffle 25, to avoid that the waste directly falls below through the gap between first rubbing rod 21, second rubbing rod 24 and operation platform 1.
[0040] The bottom end of the inboard of operation platform 1 is slidably connected with collecting box 3, and collecting box 3 is limited through operation platform 1, and the left side inner end of collecting box 3 is fixedly connected with the second motor 31 of uniform distribution, and four groups of second motor 31 are fixed through collecting box 3 simultaneously, and the output of second motor 31 is fixedly connected with lead screw 32, and lead screw 32 is fixed through second motor 31, and lead screw 32 is rotated through second motor 31, and the outer side screw thread of the middle end of lead screw 32 is connected with extrusion plate 33, and extrusion plate 33 is limited through lead screw 32.
[0041] The second baffle plate 34 is fixedly connected to the inside of the collecting box 3, and the two sides of the collecting box 3 are fixed through the second baffle plate 34. The second baffle plate 34 is in sliding connection with the extrusion plate 33, and the extrusion plate 33 is limited through the second baffle plate 34, so as to avoid that the extrusion plate 33 rotates with the lead screw 32, so that the extrusion plate 33 can only move left and right to extrude the waste material. Through the extrusion treatment, the volume of the waste material is reduced, the space occupied in the transportation process is smaller, the transportation cost is reduced, especially when long-distance transportation, the cost saving is remarkable, and the density of the extruded waste material is higher, which is convenient for stacking and compression into blocks, convenient for storage and recycling, and more suitable for subsequent smelting or reprocessing. The top end of the second baffle plate 34 is provided with a chute 35.
[0042] The top end of the collecting box 3 is fixedly connected with the front and rear opposite cover plates 36, which are supported and fixed by the collecting box 3. The space inside the second baffle plate 34 is closed by the cover plate 36, so as to avoid that the crushed waste material directly falls into the space, which affects the normal operation of the lead screw 32 and the extrusion plate 33. The cover plate 36 is in sliding connection with the extrusion plate 33.
[0043] The sealing plate 4 is fixedly connected to the outer side of the front end of the collecting box 3, which is supported and fixed by the collecting box 3. The collecting box 3 is limited by the sealing plate 4, and the moving position of the collecting box 3 is fixed. The sealing plate 4 is fixedly connected with the handle 41 in the middle of the front end, which is fixed by the sealing plate 4. At the same time, the sealing plate 4 and the collecting box 3 can be moved in and out by pulling the handle 41.
[0044] The top end of the operating table 1 is fixedly connected with the punch 11, which is supported and fixed by the operating table 1. The punch 11 is used for punching the workpiece. The outer side of the top end of the operating table 1 is fixedly connected with the protective net 12, which is fixed by the operating table 1. The punch 11 is protected by the protective net 12 to avoid splashing. The bottom end of the operating table 1 is fixedly connected with the uniformly distributed supporting legs 14, which are fixed by the operating table 1. At the same time, the operating table 1 is supported and fixed by the supporting legs 14.
[0045] The inner wall of the material collecting hopper 13 is provided with a rubber layer. The waste material generated during the punching process may have sharp edges or irregular shapes. When these waste materials slide in the inner wall of the material collecting hopper 13, a large friction force will be generated. Long-time friction may cause wear of the metal material. The addition of the rubber layer can effectively reduce the friction force between the waste material and the inner wall, reduce the wear, and prolong the service life of the equipment.
[0046] Working principle: when the stamping scrap collecting device is running, first, the workpiece is stamped by the stamping machine 11, and then the stamping scrap is transported into the operation table 1 through the collecting hopper 13, while the first motor 2 outputs power, drives the first crushing rod 21 to rotate, drives the driving gear 22 to rotate through the first crushing rod 21, drives the driven gear 23 to rotate through the driving gear 22, and drives the second crushing rod 24 to rotate through the driven gear 23, so that the first crushing rod 21 and the second crushing rod 24 rotate oppositely, thereby crushing the scrap, and then the crushed scrap falls into the collecting box 3, after accumulating a certain amount, the second motor 31 outputs power, drives the lead screw 32 to rotate, and at the same time drives the extrusion plate 33 to move left and right through the lead screw 32, thereby extruding the accumulated scrap to reduce the volume of the scrap, after the scrap is collected, the sealing plate 4 is driven to move outward by pulling the handle 41, and at the same time the collecting box 3 is driven to move outward by the sealing plate 4, so that the extruded scrap can be poured out and put back into the operation table 1 for continuous collection.
[0047] In the embodiment, the power mechanism or power unit includes but is not limited to an engine, a motor, a pneumatic tool, a hydraulic pump, etc. The power unit also includes a direct power source and an indirect power source. The direct power source can provide power by itself, such as an engine, a motor, etc. The indirect power source includes a cylinder, a hydraulic cylinder, etc. The power mechanism or power unit can drive the linear reciprocating motion of the execution unit through the cooperation of gear and rack, the cooperation of slider and sliding groove, the cooperation of lead screw and nut, etc.
[0048] In the embodiment, the transmission mechanism or transmission unit includes a speed reducer, a gearbox, a worm and gear mechanism, a connecting rod mechanism, a compound mechanism, etc. The transmission mechanism or transmission unit is used to transmit power from the power mechanism or power unit to the execution mechanism or execution unit.
[0049] In the embodiment, the execution mechanism or execution unit includes but is not limited to a compression mechanism, a rotating mechanism, a swinging mechanism, a vibrating mechanism, a lifting mechanism, a cutting mechanism, etc.
[0050] Those skilled in the art can understand that although some embodiments herein include certain features included in other embodiments but not others, the combination of features of different embodiments means to be within the scope of the application and form different embodiments. For example, in the claims, any one of the claimed embodiments can be used in any combination.
[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than limit them. Although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced equivalently. Such modifications or replacements do not change the essence of the corresponding technical solutions, which should be covered in the scope of the present application. In particular, the technical features mentioned in each embodiment can be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A scrap collecting device for a press, characterized by, Including the operating platform (1), the operating platform (1) top side fixedly connected with the receiving hopper (13) front end, the operating platform (1) left side top end fixedly connected with the first motor (2), the first motor (2) output end fixedly connected with the first crushing rod (21), the first crushing rod (21) right side outer end fixedly connected with the driving gear (22), the driving gear (22) rear side engagement connection has the driven gear (23), the driven gear (23) left side fixedly connected with the second crushing rod (24).
2. A scrap collecting device for a press part according to claim 1, characterized in that The operating platform (1) inside middle end fixedly connected with the front and rear opposite first baffle (25), both sides the first baffle (25) is simultaneously connected with the first crushing rod (21) and the second crushing rod (24) rotationally.
3. A scrap collecting device for a press part according to claim 2, characterized in that The operating platform (1) inside bottom end slidingly connected with the collecting box (3), the collecting box (3) left side inner end fixedly connected with the second motor (31) evenly distributed, the second motor (31) output end fixedly connected with the lead screw (32), the lead screw (32) middle end outer side screw connection has the extrusion plate (33).
4. A scrap collecting device for a press part according to claim 3, characterized in that The collecting box (3) inside fixedly connected with the front and rear opposite second baffle (34), the second baffle (34) and extrusion plate (33) slidingly connected, the second baffle (34) top end is equipped with the sliding slot (35).
5. A scrap collecting device for a press part according to claim 4, characterized in that The collecting box (3) top end inside fixedly connected with the front and rear opposite cover plate (36), the cover plate (36) and extrusion plate (33) slidingly connected.
6. A scrap collecting device for a press part according to claim 5, characterized in that The collecting box (3) front end outer side fixedly connected with the sealing plate (4), the sealing plate (4) front end middle side fixedly connected with the handle (41).
7. A scrap collecting device for a press part according to claim 6, characterized in that The operating platform (1) top end fixedly connected with the punch (11), the operating platform (1) top end outer side fixedly connected with the protective net (12), the operating platform (1) bottom end fixedly connected with the support leg (14) evenly distributed.
8. The scrap collecting device for a press work according to claim 1, wherein The inner wall of the receiving hopper (13) is provided with a rubber layer.