Cleaning and spraying device for aluminum rod production

By designing a cleaning spray device for aluminum rod production, the problems of complex structure, water waste, and high labor intensity of traditional cleaning equipment have been solved, achieving efficient cleaning and water saving, and ensuring the high cleanliness of aluminum rods.

CN223603135UActive Publication Date: 2025-11-28NINGXIA XINWANG ALUMINUM CO LTD
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Patent Information

Application Number
CN202422639742.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-28
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing aluminum rod production process, traditional cleaning equipment is complex in structure, inconvenient to operate, wastes a lot of water resources, requires a lot of manual labor, has low cleaning efficiency, and poses a risk of environmental pollution.

Method used

Design a cleaning spray device that includes a cleaning tank, idler rollers, spray pipes, a brushing shaft, and a circulating pump. The idler rollers transport aluminum rods, the spray pipes spray cleaning fluid, the brushing shaft brushes the surface, and the circulating pump enables the reuse of the cleaning fluid. Combined with a sponge to wipe away water stains, it achieves efficient cleaning and water conservation.

Benefits of technology

It improves cleaning efficiency, reduces manual labor intensity, saves water resources, prevents environmental pollution, and achieves the recycling of cleaning solution and high cleanliness of aluminum rods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning and spraying device for aluminum rod production, which comprises a cleaning box, a first mounting plate fixedly connected with the side wall of the cleaning box is arranged at one end of the cleaning box, a first carrier roller seat is arranged on the first mounting plate, a first carrier roller is rotatably arranged on the first carrier roller seat, and a plurality of transversely distributed second carrier rollers are arranged in the cleaning box at intervals. The two ends of a carrier roller center shaft of each second carrier roller are rotationally connected with the two corresponding side walls of the cleaning box, a second mounting plate fixedly connected with the side walls of the cleaning box is arranged at the other end of the cleaning box, a second carrier roller seat is arranged on the second mounting plate, a third carrier roller is rotationally arranged on the second carrier roller seat, and spraying pipes distributed longitudinally are arranged in a box cover of the cleaning box. A plurality of spray heads are arranged at the bottom of the spray pipe at intervals, two scrubbing shafts are arranged on the two sides of the spray pipe, one end of each scrubbing shaft is connected with a motor arranged on the box cover, and a plurality of bristles are arranged on the outer wall of each scrubbing shaft. The aluminum rod cleaning device is high in aluminum rod cleaning efficiency and good in water-saving effect in the cleaning process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum production and processing equipment technical field especially relates to a kind of cleaning spray device for aluminum rod production. BACKGROUND

[0002] In the production process of electrician aluminum rod, many emulsions are attached on the aluminum rod formed by rolling, which form potential quality hidden danger for the subsequent product processing, and must be cleaned to improve product quality. In the past, air blowing and different forms of water washing are often used, for example, by soaking and cleaning the aluminum rod. These methods have low cleaning efficiency, complex equipment structure, and the cleaned aluminum rod is not easy to take and place. The cleaning liquid is not recycled, resulting in serious waste of water resources. Water stains are attached on the cleaned aluminum rod, which needs to be manually wiped and cleaned, and the manual labor intensity is large. In addition, the cleaning process is easy to leak the cleaning oil to the outside, causing serious pollution of the working environment. SUMMARY

[0003] The utility model provides a kind of cleaning spray device for aluminum rod production, solve the problem that traditional aluminum rod cleaning equipment structure is complex, inconvenient operation, cleaning aluminum rod water resource is wasted seriously, manual cleaning labor intensity is big.

[0004] The utility model provides a kind of cleaning spray device for aluminum rod production, including cleaning tank, the first mounting plate of one end of cleaning tank is fixedly connected with the lateral wall of cleaning tank, the first supporting roller seat is set on the first mounting plate, the first supporting roller is rotatably set on the first supporting roller seat, multiple second supporting rollers are intervally set in the cleaning tank and are distributed horizontally, the supporting roller center shaft of each second supporting roller is rotatably connected with the two corresponding lateral walls of cleaning tank at both ends, the second mounting plate of the other end of cleaning tank is fixedly connected with the lateral wall of cleaning tank, the second supporting roller seat is set on the second mounting plate, the third supporting roller is rotatably set on the second supporting roller seat, the spray pipe that is distributed longitudinally is set in the lid of cleaning tank, multiple spray heads are intervally set in the bottom of spray pipe, two brush washing shafts are set on the two sides of spray pipe, the front and rear lateral walls of lid are rotatably connected with the two ends of each brush washing shaft respectively, one end of each brush washing shaft is connected with the motor set on the lid, and multiple bristles are set on the outer wall of each brush washing shaft.

[0005] In the above technical solution, further, the inverted U-shaped seat is set on the second mounting plate, the first electric push rod is set on the upper surface of the U-shaped seat, the telescopic end of the first electric push rod penetrates the U-shaped seat and is connected with the U-shaped bending plate set in the U-shaped seat, the U-shaped bending plate includes a horizontal plate and two vertical plates fixed at both ends of the horizontal plate, two insertion holes are set on the second mounting plate corresponding to the lower ends of the two vertical plates, and sponges are set on the inner sides of the horizontal plate and the two vertical plates of the U-shaped bending plate.

[0006] Further, the cleaning tank side wall is provided with a circulating pump, a water inlet of the circulating pump is connected with a liquid outlet provided at the lower end side wall of the cleaning tank through a first conveying pipe, a water outlet of the circulating pump is connected with one end of the spray pipe through a second conveying pipe, and a sewage outlet is provided at the cleaning tank side wall.

[0007] Further, a filter plate is provided in the cleaning tank, and filter cotton is provided on the filter plate.

[0008] Further, two first notches are provided on the front and rear side walls of the cleaning tank, and two second notches are provided on the front and rear side walls of the tank cover.

[0009] Further, a second electric push rod is provided at the cleaning tank side wall, one end of the second electric push rod is hingedly connected with a first hinged seat provided at the cleaning tank, and the other end is hingedly connected with a second hinged seat provided at the tank cover.

[0010] From the above technical scheme, the utility model provides a kind of for cleaning spray device for aluminum rod production.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] The first supporting roller seat supports the aluminum rod to be sent into the cleaning tank from the front end of the cleaning tank, and the first supporting roller supports slow conveying to the rear end of the cleaning tank, the spray pipe supplies cleaning liquid to the plurality of spray heads and sprays and cleans from the top of the conveyed aluminum rod, the motor drives the brush washing shaft to rotate, drives the bristles provided on the two brush washing shafts to rotate, brushes and washes the top of the aluminum rod, by rotating the aluminum rod, the bottom and side of the aluminum rod can be cleaned, the stains on the top of the aluminum rod can be quickly cleaned, the cleaning efficiency is high, the manual labor intensity is saved, the cleaning liquid can be collected and reused by the cleaning tank, to prevent the cleaning liquid from spilling and polluting the environment, the water-saving effect is good, and the cleaned aluminum rod is clean. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment, and obviously, for those skilled in the art, without creative labor, other drawings can also be obtained according to these drawings.

[0014] Figure 1 The utility model provides a kind of for cleaning spray device for aluminum rod production overall structure schematic view;

[0015] Figure 2The utility model provides a kind of for the overall structure side view schematic diagram of cleaning spray device for aluminum rod production;

[0016] Figure 3 The utility model provides a kind of for the three-dimensional structure schematic diagram of cleaning spray device for aluminum rod production;

[0017] Figure 4 The utility model provides a kind of for the installation position schematic diagram of spray structure and brush washing structure in box cover in cleaning spray device for aluminum rod production;

[0018] Figure 5 The utility model provides a kind of for the installation position schematic diagram of filter plate and filter cotton in cleaning tank in cleaning spray device for aluminum rod production;

[0019] Figure 6 The utility model provides a kind of for the installation position schematic diagram of sponge in U-shaped bending plate in cleaning spray device for aluminum rod production.

[0020] In the drawing,

[0021] 1-cleaning tank;11-box cover;12-drainage port;13-drainage port;14-filter plate;15-filter cotton;16-second electric push rod;

[0022] 2-first mounting plate;21-first roller seat;22-first roller;

[0023] 3-second roller;31-roller center shaft;

[0024] 4-second mounting plate;41-second roller seat;42-third roller;401-jack;

[0025] 5-U-shaped seat;51-first electric push rod;52-U-shaped bending plate;521-horizontal plate;522-vertical plate;523-sponge;

[0026] 6-spray pipe;61-sprinkler;

[0027] 7-brush washing shaft;71-motor;72-bristle;

[0028] 8-circulating pump;81-first conveying pipe;82-second conveying pipe;

[0029] 9-aluminum rod. DETAILED DESCRIPTION

[0030] In order to make the personnel in the technical field better understand the technical scheme in the utility model, the technical scheme in the embodiment of the utility model will be described clearly and completely below, with the drawings.

[0031] Embodiment 1

[0032] Referring to Figures 1-6 A cleaning spraying device for aluminum rod production, comprising a cleaning box 1, a first mounting plate 2 fixedly connected with the side wall of the cleaning box 1 is arranged at one end of the cleaning box 1, a first roller seat 21 is arranged on the first mounting plate 2, a first roller 22 is rotatably arranged on the first roller seat 21, four second rollers 3 distributed transversely are arranged in the cleaning box 1 at intervals, the center shaft 31 of each second roller 3 is arranged horizontally and rotatably connected with the bearing seat arranged on the two corresponding side walls of the cleaning box 1 at both ends, a second mounting plate 4 fixedly connected with the side wall of the cleaning box 1 is arranged at the other end of the cleaning box 1, a second roller seat 41 is arranged on the second mounting plate 4, a third roller 42 is rotatably arranged on the second roller seat 41, the center axis of the third roller 42 is parallel to the center axis of the second roller 3 and the first roller seat 21, a box cover 11 is arranged on the top of the cleaning box 1 and pivotally connected with the box cover 11 through a hinge, a longitudinal spraying pipe 6 (see Figure 4 ) is arranged in the box cover 11 of the cleaning box 1, the two ends of the spraying pipe 6 are fixedly connected with the front and rear side walls of the box cover 11, a plurality of spray heads 61 are arranged at the bottom of the spraying pipe 6 at intervals, two brush washing shafts 7 (see Figure 1 and Figure 4 ) are arranged on both sides of the spraying pipe 6, the two ends of each brush washing shaft 7 are rotatably connected with the two bearing seats arranged on the front and rear side walls of the box cover 11, one end of each brush washing shaft 7 is connected with the motor 71 arranged on the box cover 11, a plurality of bristles 72 are arranged on the outer wall of each brush washing shaft 7, the bristles 72 are arranged in a circumferential array on the brush washing shaft 7 and arranged in a linear array along the axis direction, the bristles 72 are fixed by being partially embedded in the mounting holes arranged on the outer wall of the brush washing shaft 7, the aluminum rod is supported by the first roller seat 21 and sent into the cleaning box 1 from the front end of the cleaning box 1, and then slowly conveyed to the rear end of the cleaning box 1 by the first roller 22, during the conveying process, the cleaning liquid is supplied to the plurality of spray heads 61 through the spraying pipe 6 and sprayed from above the conveyed aluminum rod for cleaning, during the cleaning process, the brush washing shaft 7 is driven to rotate by the motor 71, the bristles 72 arranged on the two brush washing shafts 7 are driven to rotate, and the top of the aluminum rod is brushed, by rotating the aluminum rod, the bottom and side surfaces of the aluminum rod can be cleaned, the stains on the top of the aluminum rod can be quickly cleaned, the cleaning efficiency is high, the cleaning liquid can be collected in the cleaning box 1 for repeated use, the environment is prevented from being polluted, and the water saving effect is good.

[0033] In this embodiment, referring to Figure 3 , 6, the second mounting plate 4 is provided with an inverted U-shaped seat 5, the first electric push rod 51 is arranged on the upper surface of the U-shaped seat 5, the telescopic end of the first electric push rod 51 penetrates the U-shaped seat 5 and is connected with the inverted U-shaped bent plate 52 arranged in the U-shaped seat 5, the U-shaped bent plate 52 comprises a horizontal plate 521 and two vertical plates 522 fixed at the bottom of the horizontal plate 521, two insertion holes 401 are arranged on the second mounting plate 4 corresponding to the lower ends of the two vertical plates 522, and the inner side surfaces of the horizontal plate 521 and the two vertical plates 522 of the U-shaped bent plate 52 are all provided with sponges 523; the U-shaped bent plate 52 is driven to move downward by the first electric push rod 51, the two vertical plates 522 are guided to be inserted into the two insertion holes 401 arranged on the second mounting plate 4 in the moving process, and the upper surface of the second mounting plate 4 is also provided with the sponges 523, so that the water stains on the surface of the aluminum rod 9 can be wiped, the aluminum rod 9 is moved to facilitate wiping the water stains on the surface and the side surface of the aluminum rod 9 along the length direction of the aluminum rod 9, and the water stains on the bottom surface of the aluminum rod 9 can be wiped by turning over the aluminum rod 9 and then entering the U-shaped bent plate 52.

[0034] In the embodiment, referring to Figure 1 , the circulating pump 8 is arranged on the side wall of the cleaning tank 1, the water inlet of the circulating pump 8 is connected with the liquid outlet 12 arranged on the lower end of the side wall of the cleaning tank 1 through the first conveying pipe 81, and the water outlet of the circulating pump 8 is connected with one end of the spray pipe 6 through the second conveying pipe 82, so that the cleaning liquid in the cleaning tank 1 can be pressurized and supplied to the spray pipe 6 for repeated use, and the sewage outlet 13 is arranged on the side wall of the cleaning tank 1, so that the sewage at the bottom of the cleaning tank 1 can be discharged.

[0035] In the embodiment, referring to Figure 5 , the horizontal filter plate 14 is arranged in the cleaning tank 1, a plurality of filter holes are arranged in a linear array on the upper surface of the filter plate 14, and the filter plate 14 is fixedly connected with the inner wall of the cleaning tank 1, and the filter cotton 15 is arranged on the filter plate 14, so that the filtered and purified liquid can be filtered and purified through the filter cotton 15 and the filter plate 1, the filtered liquid can be recycled, and the water saving effect is good.

[0036] In the embodiment, referring to Figure 1 , 2 , the two first notches 101 are arranged on the front and rear side walls of the cleaning tank 1, and the two second notches 102 are arranged on the front and rear side walls of the tank cover 11, so that the aluminum rod 9 can be sent into the cleaning tank 1 through the first notches 101 and the second notches 102, and the cleaning liquid and the sewage in the cleaning tank 1 can be prevented from overflowing to cause environmental pollution.

[0037] In the embodiment, referring to Figure 2The second electric push rod 16 is hingedly connected to a first hinged seat arranged on the cleaning tank 1 at one end and to a second hinged seat arranged on the tank cover 11 at the other end. The tank cover 11 is pivotally connected to the cleaning tank 1 through a hinge. The second electric push rod 16 facilitates automatic opening and closing of the tank cover 11 relative to the cleaning tank 1.

[0038] In this embodiment, specifically, the second roller center shaft 31 of each second roller 3 is connected to a motor arranged on the outer wall of the cleaning tank 1 through a shaft coupling at one end (not shown in the figure) after passing through the side wall of the cleaning tank 1, so that each second roller 3 can be automatically rotated by the motor drive, driving the aluminum rod 9 to move towards the rear end of the cleaning tank 1, and also driving the aluminum rod 9 to move back and forth. The brush 72 arranged on the brush shaft 7 acts on the surface of the aluminum rod 9 to clean the stains on the surface of the aluminum rod 9, and the cleaning effect is better.

[0039] As can be seen from the above technical solution, when in use, the aluminum rod 9 is supported horizontally by the first roller seat 21 to enter the cleaning tank 1 from the front end of the cleaning tank 1. During the process, the aluminum rod 9 is rotated and supported by the four second rollers 3 and slowly transported to the rear end of the cleaning tank 1. During the transportation process, the cleaning liquid is supplied to the multiple spray heads 61 through the spray pipe 6, and the cleaning liquid is sprayed from above the transported aluminum rod to clean the aluminum rod 9. During the cleaning process, the brush shaft 7 is driven to rotate by the motor 71, driving the brush 72 arranged on the two brush shafts 7 to rotate and brush the upper surface of the aluminum rod. By rotating the aluminum rod, the bottom surface and the side surface of the aluminum rod can be cleaned. The cleaning liquid generated during the cleaning process is filtered and purified by the filter cotton 15 on the filter plate 14 and collected in the cleaning tank 1. The filter cotton 15 in the cleaning tank 1 can be added with a flocculating agent to further purify the cleaning liquid in the cleaning tank 1. The cleaning agent is added in the cleaning tank 1, and the filtered cleaning liquid in the cleaning tank 1 is supplied to the spray pipe 6 through the first conveying pipe 81 and the second conveying pipe 82 by the circulating pump 8 to repeatedly circulate and utilize the spray cleaning liquid.

[0040] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. The specification and examples given are exemplary only and the true scope of the application is indicated by the claims. It will be understood by those within the art that, in general, terms used herein, and especially

[0041] It should be understood that the present application is not limited to the precise construction that has been described above and shown in the accompanying drawings, and that various modifications and changes can be made by those skilled in the art without departing from the scope of the present application. The embodiments of the present application described above do not constitute any limitation on the protection scope of the present application.

Claims

1. A cleaning spray device for aluminum rod production, characterized by: The utility model provides a cleaning box, one end of the cleaning box (1) is provided with a first mounting plate (2) fixedly connected with the side wall of the cleaning box (1), a first roller seat (21) is arranged on the first mounting plate (2), a first roller (22) is rotatably arranged on the first roller seat (21), a plurality of second roller (3) distributed transversely are arranged in the cleaning box (1), the center shaft (31) of each second roller (3) is rotatably connected with the two corresponding side walls of the cleaning box (1), the other end of the cleaning box (1) is provided with a second mounting plate (4) fixedly connected with the side wall of the cleaning box (1), a second roller seat (41) is arranged on the second mounting plate (4), a third roller (42) is rotatably arranged on the second roller seat (41), a spray pipe (6) distributed longitudinally is arranged in the cover (11) of the cleaning box (1), a plurality of spray heads (61) are arranged at the bottom of the spray pipe (6), two brush shafts (7) are arranged on the two sides of the spray pipe (6), the front and rear side walls of the cover (11) are rotatably connected with the two ends of each brush shaft (7) respectively, one end of each brush shaft (7) is connected with a motor (71) arranged on the cover (11), and a plurality of bristles (72) are arranged on the outer wall of each brush shaft (7).

2. The cleaning spray device for aluminum rod production according to claim 1, characterized in that, A first electric push rod (51) is arranged on the upside of the U-shaped seat (5), the telescopic end of the first electric push rod (51) penetrates the U-shaped seat (5) and is connected with a U-shaped bending plate (52) arranged in the U-shaped seat (5), the U-shaped bending plate (52) comprises a horizontal plate (521) and two vertical plates (522) fixed at the two ends of the horizontal plate (521), two insertion holes (401) are arranged on the second mounting plate (4) corresponding to the lower ends of the two vertical plates (522), and sponges (523) are arranged on the inner sides of the horizontal plate (521) and the two vertical plates (522) of the U-shaped bending plate (52).

3. The cleaning spray device for aluminum rod production according to claim 1, characterized in that, A circulating pump (8) is arranged on the side wall of the cleaning box (1), the water inlet of the circulating pump (8) is connected with a drainage port (12) arranged at the lower end of the side wall of the cleaning box (1) through a first conveying pipe (81), the water outlet of the circulating pump (8) is connected with one end of the spray pipe (6) through a second conveying pipe (82), and a sewage discharge port (13) is arranged on the side wall of the cleaning box (1).

4. The cleaning spray device for aluminum rod production according to claim 1, wherein A filter plate (14) is arranged in the cleaning box (1), and filter cotton (15) is arranged on the filter plate (14).

5. The cleaning spray device for aluminum rod production according to claim 1, wherein Two first notches (101) are arranged on the front and rear side walls of the cleaning box (1), and two second notches (102) are arranged on the front and rear side walls of the cover (11).

6. The cleaning spray device for aluminum rod production according to claim 1, wherein A second electric push rod (16) is arranged on the side wall of the cleaning box (1), one end of the second electric push rod (16) is hingedly connected with a first hinged seat arranged on the cleaning box (1), and the other end is hingedly connected with a second hinged seat arranged on the cover (11).