A welding fixture for a diesel engine muffler

By improving the design of the welding fixture assembly, the sliding adjustment of the muffler within the clamping wheels and the adjustment of the clamping wheel spacing are realized, solving the applicability and efficiency problems of existing welding fixtures and improving the convenience and applicability of welding diesel engine mufflers.

CN223603732UActive Publication Date: 2025-11-28无锡市安拓海船舶机电设备有限公司
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Patent Information

Application Number
CN202422679611.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-11-28
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

Existing diesel engine muffler welding fixtures cannot accommodate mufflers of different diameters, and the muffler position needs to be frequently disassembled and readjusted during the welding process, affecting welding efficiency and applicability.

Method used

A welding fixture was designed, comprising a first threaded rod, a slide, a motor, a push plate, a slider, a second threaded rod, a fixing frame, a clamping wheel, a turntable, a second electric push rod, a crossbar, a friction seat, and a motor. Through the cooperation of these components, the muffler can be slidably adjusted within the clamping wheel, and the spacing between the clamping wheels can be adjusted, supporting the fixing of mufflers of different diameters.

Benefits of technology

Position adjustment can be achieved without disassembling the muffler, simplifying welding operations, improving welding efficiency and applicability, and adapting to the fixing requirements of mufflers of different diameters.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding fixture of diesel engine silencer is including base, and the base is fixedly installed with the mounting seat on, and the second threaded rod is rotatably connected in the mounting seat, and two sliding blocks are equipped with the second threaded rod, and two fixed frames are fixedly installed with two sliding blocks top, and two clamping wheels are rotatably connected with two fixed frames, and two rotary tables are fixedly installed with two clamping wheels top, and the horizontal pole is set up with two rotary tables top in two fixed frames mutually far away one side. This welding fixture of diesel engine silencer can be in the case where not needing to dismount silencer, and the position of silencer in two clamping wheels is adjusted left and right sliding, is convenient for welding processing to the clamping part on silencer, reduces the operation step, to further improve the work efficiency of welding, and the interval of two clamping wheels can be adjusted, is convenient for satisfying the silencer fixed use of different diameter, to further improve the applicability of this equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to diesel engine silencer welding technical field, concretely is a kind of welding fixture of diesel engine silencer. BACKGROUND

[0002] Diesel engine silencer is a kind of device capable of reducing diesel engine exhaust noise. Its main principle is to use acoustic principle and wave dynamics to reduce the propagation and reflection of noise. When diesel engine works, exhaust gas flows out from diesel engine exhaust pipe in the form of high speed. This process will produce noise, mainly due to the pulsation and pressure fluctuation of gas. Diesel engine silencer reduces noise by changing the direction and speed of gas flow. Diesel engine silencer needs to be welded during production, so welding fixture is used to fix the silencer.

[0003] Through searching, patent application No. CN202121411340.5 discloses a welding fixture for diesel engine silencer, which aims at the problem of unstable fixation of cylindrical silencer and provides the following technical scheme. The welding fixture includes a bottom plate, a support fixedly connected to the bottom plate and a support rod slidingly connected to the support. One end of the support rod extends into the interior of the silencer cylinder. The support rod is fixedly connected with a clamping plate, and one side of the clamping plate abuts against the inner side surface of the annular wall of the silencer cylinder. The support is provided with a clamping driving assembly for driving the support rod to clamp the small cylinder of the silencer cylinder between the clamping plate and the support. The bottom plate is provided with a pressing assembly for pressing the mounting seat. The small cylinder is fixed by the clamping plate and the support, and the fixation of the silencer cylinder is completed, which does not affect the welding work on the large cylinder of the silencer cylinder. The structure is simple and reliable.

[0004] However, the patent still has shortcomings. The silencer welding fixture can only clamp and fix silencers of fixed size, cannot meet the clamping and fixing requirements of silencers of different diameters, has low overall applicability of the equipment, and the silencer cannot slide horizontally in the welding fixture for adjustment after being clamped and fixed by the welding fixture. When welding is needed on the part of the silencer that is blocked by the clamped structure, the silencer can only be disassembled, the position of the silencer in the fixture is adjusted again, and then the silencer is fixed again before welding operation can be performed. The operation steps are complicated and time-consuming, which can easily affect the welding efficiency.

[0005] Therefore, we propose a welding fixture for diesel engine silencer. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide a welding fixture for diesel engine silencer to solve the problems raised in the background art.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: a welding fixture of diesel engine silencer, including base, the base is fixedly installed with mounting seat, the second threaded rod is rotatably connected in the mounting seat, two sliding blocks are sleeved on the second threaded rod, two fixed frames are fixedly installed on the top of two sliding blocks, two clamping wheels are rotatably connected in two fixed frames, two rotary tables are fixedly installed on the top of two clamping wheels, two horizontal poles are arranged on the side that is far away from each other of two rotary tables on the top of two fixed frames, two friction seats are fixedly installed on the side that is close to each other of two horizontal poles, the second electric push rod is fixedly installed on the both sides of rotary table on the top of each fixed frame, the output of multiple second electric push rods is fixedly installed on the corresponding horizontal pole, the left side of mounting seat in base is provided with the sliding slot, the first threaded rod is rotatably connected in the sliding slot, the sliding frame is sleeved on the first threaded rod, the first electric push rod is fixedly installed on the top of the front and rear ends of sliding frame, and the bracket is fixedly installed on the output of two first electric push rods.

[0008] Optionally, the second threaded rod is provided with two opposite threads, and the two sliding blocks are sleeved on the two threads, which is beneficial to the use of the device.

[0009] Optionally, the left side of the base is fixedly installed with a motor, and the output of the motor is fixedly installed on the first threaded rod, which is beneficial to the use of the device.

[0010] Optionally, the front end of the mounting seat is fixedly installed with a motor, and the output of the motor is fixedly installed on the second threaded rod, which is beneficial to the use of the device.

[0011] Optionally, the left side of the bracket is fixedly installed with a push plate, which facilitates the sliding of the silencer.

[0012] Optionally, the outer side of the two rotary tables is provided with anti-skid lines, which can increase the friction force when the friction seat is clamped on the rotary table.

[0013] Optionally, the front end of the base is fixedly installed with a switch seat, and the button on the switch seat facilitates the control of the device.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] Through mutual cooperation of the first threaded rod, the sliding frame, the motor, the push plate, the sliding block, the second threaded rod, the fixing frame, the clamping wheel, the rotating disc, the second electric push rod, the cross rod, the friction seat and the motor, the muffler can be adjusted in position in the two clamping wheels through left and right sliding without disassembling the muffler, the clamping parts on the muffler are convenient to weld and process, operation steps are reduced, welding work efficiency is further improved, meanwhile, the distance between the two clamping wheels can be adjusted, different diameter mufflers can be fixed and used, and the applicability of the equipment is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the welding fixture of the diesel engine muffler.

[0017] Figure 2 It is a sectional view of the welding fixture of the diesel engine muffler.

[0018] Figure 3 It is a sectional view of the mounting seat in the welding fixture of the diesel engine muffler.

[0019] Figure 4 It is the welding fixture of the diesel engine muffler. Figure 1 It is an enlarged view of A in the welding fixture of the diesel engine muffler.

[0020] In the figure: 1, base; 2, mounting seat; 3, support seat; 4, first electric push rod; 5, switch seat; 6, sliding groove; 7, first threaded rod; 8, sliding frame; 9, motor; 10, push plate; 11, sliding block; 12, second threaded rod; 13, fixing frame; 14, clamping wheel; 15, rotating disc; 16, second electric push rod; 17, cross rod; 18, friction seat; 19, motor. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.

[0022] Please refer to Figures 1 to 4The utility model provides a welding fixture of diesel engine silencer, including base 1, the fixed mounting of base 1 has mounting seat 2, the second threaded rod 12 is rotatably connected in mounting seat 2, two sliding blocks 11 are set on the second threaded rod 12, two sliding blocks 11 top all fixed mounting have fixed frame 13, two fixed frame 13 all rotatably connect have clamping wheel 14, two clamping wheel 14 top all fixed mounting have rotary table 15, two fixed frame 13 top are located two rotary table 15 mutually far away one side all are provided with cross bar 17, two cross bar 17 mutually close one side all fixed mounting have friction seat 18, the top of each fixed frame 13 is located rotary table 15 both sides all fixed mounting have second electric push rod 16, the output of multiple second electric push rod 16 is fixed mounting on corresponding cross bar 17 respectively, the left side of mounting seat 2 is provided with sliding slot 6 in base 1, first threaded rod 7 is rotatably connected in sliding slot 6, sliding frame 8 is set on first threaded rod 7, the front and rear end top of sliding frame 8 all fixed mounting have first electric push rod 4, the output of two first electric push rod 4 all fixed mounting have support 3.

[0023] Second threaded rod 12 is provided with two segments of screw thread, and two sliding blocks 11 are respectively set on two segments of screw thread, and the use of the equipment is facilitated by this design, the left side of base 1 is fixedly installed with motor 9, the output of motor 9 is fixedly installed on first threaded rod 7, and the use of the equipment is facilitated by rotating first threaded rod 7 driven by motor 9, the front end of mounting seat 2 is fixedly installed with motor 19, the output of motor 19 is fixedly installed on second threaded rod 12, and the use of the equipment is facilitated by rotating second threaded rod 12 driven by motor 19, the left side of support 3 is fixedly installed with push plate 10, and the push plate 10 facilitates the sliding of silencer, the outer side of two rotary tables 15 is provided with antiskid line, and the friction force when friction seat 18 is clamped on rotary table 15 can be increased by antiskid line, the front end of base 1 is fixedly installed with switch seat 5, and the push button on switch seat 5 facilitates the control of the equipment to work.

[0024] Working principle: when in use, the right end of the muffler is placed between the two clamping wheels 14, then the switch of the first electric push rod 4 is turned on, so that the first electric push rod 4 drives the bracket 3 to rise to the appropriate height and stop, then the left end of the muffler is placed on the bracket 3, and the push plate 10 abuts against the left end of the muffler, then the switch of the motor 19 is turned on, the motor 19 works to drive the second threaded rod 12 to rotate, at this time the two sliding blocks 11 drive the two fixing frames 13 to slide towards each other, so that the muffler can be clamped and fixed by the clamping wheels 14, when welding is needed on the clamping part of the muffler located in the clamping wheels 14, the switch of the motor 9 is turned on, the motor 9 works to drive the first threaded rod 7 to rotate, so that the sliding frame 8 drives the bracket 3 and the push plate 10 to slide to the right, so that the clamping part of the muffler extends to the right, then the switch of the second electric push rod 16 is turned on, the second electric push rod 16 drives the two cross rods 17 to slide towards each other, so that each friction seat 18 is clamped on the corresponding rotating disc 15 for fixing and limiting, the welding fixture of the diesel engine muffler is convenient to use, through the above components, the position of the muffler in the two clamping wheels 14 can be adjusted left and right without disassembling the muffler, which is convenient for welding and processing the clamping part of the muffler, reduces the operation steps, thereby further improves the welding work efficiency, and the distance between the two clamping wheels 14 can be adjusted, which is convenient for fixing mufflers of different diameters, thereby further improves the applicability of the equipment.

[0025] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A welding fixture for a diesel muffler, characterized by, The utility model provides a kind of double-sided clamping device, including base (1), the base (1) is fixedly installed with mounting seat (2), the second threaded rod (12) is rotatably connected in the mounting seat (2), two sliders (11) are sleeved on the second threaded rod (12), two fixed racks (13) are fixedly installed in the top of the slider (11), two clamping wheels (14) are rotatably connected in the fixed rack (13), two rotary tables (15) are fixedly installed in the top of the clamping wheel (14), two horizontal poles (17) are located in the two rotary tables (15) and are away from each other side in the top of the two fixed racks (13), two friction seats (18) are fixedly installed in the two horizontal poles (17) and are close to each other side, second electric push rod (16) is fixedly installed in the top of the fixed rack (13) and is located in the two sides of rotary table (15), the output of multiple second electric push rod (16) is fixedly installed on corresponding horizontal pole (17) respectively, sliding slot (6) is located in the left side of mounting seat (2) in the base (1), first threaded rod (7) is rotatably connected in the sliding slot (6), sliding frame (8) is sleeved on the first threaded rod (7), first electric push rod (4) is fixedly installed in the top of the front and rear end of the sliding frame (8), and bracket (3) is fixedly installed on the output of two first electric push rod (4).

2. A welding fixture for a diesel muffler according to claim 1, wherein Two segments of thread are provided on the second threaded rod (12) and face each other, and two sliders (11) are sleeved on the two segments of thread respectively.

3. A welding fixture for a muffler for a diesel engine according to claim 1, wherein The left side of the base (1) is fixedly installed with a motor (9), and the output of the motor (9) is fixedly installed on the first threaded rod (7).

4. A welding fixture for a muffler for a diesel engine according to claim 1, wherein The front end of the mounting seat (2) is fixedly installed with a motor (19), and the output of the motor (19) is fixedly installed on the second threaded rod (12).

5. A welding fixture for a muffler for a diesel engine according to claim 1, wherein The left side of the bracket (3) is fixedly installed with a push plate (10).

6. A welding fixture for a muffler for a diesel engine according to claim 1, wherein The outer side of the two rotary tables (15) is provided with anti-skid lines.

7. A welding fixture for a muffler for a diesel engine according to claim 1, wherein The front end of the base (1) is fixedly installed with a switch seat (5).

Citation Information

Patent Citations

  • Welding fixture for diesel engine silencer

    CN215034885U