Sawing, milling and nailing integrated machine head

Abstract

The utility model belongs to the technical field of profile machining equipment, and particularly relates to a sawing, milling and nailing integrated machine head which comprises a bottom plate, a Y-axis assembly, a machine frame, a Z1-axis assembly, a mounting base, a Z2-axis assembly, a connecting plate, a sawing assembly, a milling assembly and a nailing assembly. The mounting base is movably connected with the machine frame through the guide rail pair and the Z1 shaft assembly, the connecting plates are movably connected with the mounting base through the guide rail pair and the Z2 shaft assembly respectively, and the saw cutting assembly, the milling assembly and the nailing assembly are fixedly connected with the connecting plates respectively.

Description

TECHNICAL FIELD

[0001] The utility model relates to profile processing equipment technical field, concretely relates to a sawing milling and nailing integrated machine head. BACKGROUND

[0002] The processing of door and window profiles involves multiple steps, including sawing, milling, drilling and surface treatment, etc. Currently, the processing of profiles is carried out in multiple processes using different equipment. However, the use and assembly of multiple processes and accessories may increase the complexity of operation, and the transfer of profiles between different equipment requires repositioning before each processing, which affects the production efficiency and product quality. SUMMARY

[0003] The utility model is just in view of the above -mentioned problem, pertinently designs a sawing milling and nailing integrated machine head, so that it realizes the integration of equipment sawing, milling and nailing.

[0004] To achieve the above object, the utility model provides a sawing milling and nailing integrated machine head, which comprises a bottom plate, a Y-axis assembly, a rack, a Z1-axis assembly, a mounting seat, a Z2-axis assembly, a connecting plate, a sawing assembly, a milling assembly and a nailing assembly. The rack is movably connected to the bottom plate through a guide rail pair and the Y-axis assembly. The mounting seat is movably connected to the rack through a guide rail pair and the Z1-axis assembly. The connecting plate has multiple groups, which are movably connected to the mounting seat through a guide rail pair and the Z2-axis assembly. The sawing assembly, the milling assembly and the nailing assembly are fixedly connected to the connecting plate.

[0005] Further, the bottom plate is movably connected to the equipment base through an X-axis assembly.

[0006] Further, the X-axis assembly comprises a power source and a helical gear. The housing of the power source is fixedly connected to the bottom plate through a fastener, and the output shaft is fixedly connected to the helical gear. The equipment base is provided with a helical rack matched with the helical gear, and the teeth of the helical rack and the helical gear are engaged.

[0007] Further, the Y-axis assembly comprises a power source, a driving wheel, a driven wheel, a synchronous belt, a lead screw and a nut seat. The driving wheel is fixedly connected to the output shaft of the power source, the driven wheel is fixedly connected to the lead screw, the synchronous belt is hung between the driving wheel and the driven wheel, the nut seat is threadedly connected to the lead screw, and the rack is fixedly connected to the nut seat. The bottom plate is provided with a guide rail, and the nut seat is slidably connected to the guide rail through a sliding block.

[0008] Further, the Z1 shaft assembly comprises a power source, a driving wheel, a driven wheel, a synchronous belt, a lead screw and a nut seat, the driving wheel is fixedly connected with an output shaft of the power source, the driven wheel is fixedly connected with the lead screw, the synchronous belt is hung between the driving wheel and the driven wheel, the lead screw is rotationally connected with the rack through a support seat, the nut seat is threadedly connected with the lead screw, and the mounting seat is fixedly connected with the nut seat.

[0009] Further, the Z2 shaft assembly comprises a cylinder and a floating joint, the cylinder body on one side is fixedly connected with the mounting seat through fasteners, and the piston part on the other side is fixedly connected with the connecting plate through the floating joint.

[0010] Further, the sawing assembly comprises a power source and a saw blade, the shell of the power source is fixedly connected with the connecting plate through fasteners, and the saw blade is fixedly connected with an output shaft of the power source through a chuck.

[0011] Further, the milling assembly comprises a power source and a T-shaped cutter, the shell of the power source is fixedly connected with the connecting plate, and the T-shaped cutter is fixedly connected with an output shaft of the power source.

[0012] Further, the nailing assembly comprises a power source and a batch nozzle, the shell of the power source is fixedly connected with the connecting plate, and the batch nozzle is fixedly connected with an output shaft of the power source.

[0013] Preferably, the power source is additionally provided with a protective cover.

[0014] In conclusion, the utility model has the following advantages and beneficial technical effects:

[0015] 1. The utility model integrates sawing, milling and nailing processing of profiles, realizes one-stop processing by integrating multiple processing procedures, reduces conversion time between procedures, and improves processing efficiency. This integrated processing method avoids frequent replacement of equipment or adjustment of production lines during processing of profiles, avoids multiple handling and positioning of profiles, enhances processing continuity, greatly saves production time and cost.

[0016] 2. The milling assembly in the utility model is used for processing cutout flattening and complex shape cutting of profiles, ensures cutout flattening of profiles, and effectively improves surface precision and processing quality of profiles; the protective cover can effectively prevent dust and dirt in the external environment from entering the interior of the power source, thereby maintaining cleanliness of the motor, and in addition, has the functions of waterproofing, moisture-proofing, noise reduction, scratch prevention and the like. DRAWINGS

[0017] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the references to the following drawings, of which:

[0018] Figure 1 is a perspective view of the present application;

[0019] Figure 2 is a perspective view of part of the structure in the present application Figure 1 ;

[0020] Figure 3 is a transmission schematic view of the Y-axis assembly and the Z1-axis assembly in the present application;

[0021] Figure 4 is a perspective view of part of the structure in the present application Figure 2 ;

[0022] Figure 5 is a transmission schematic view of the Z2-axis assembly in the present application;

[0023] Figure 6 is a structural schematic view of the sawing assembly, the milling assembly and the nailing assembly in the present application;

[0024] Figure 7 is a structural schematic view of the present application.

[0025] The reference signs in the drawings are as follows:

[0026] 1, bottom plate; 11, rack; 12, mounting seat; 13, connecting plate;

[0027] 2, Y-axis assembly; 21, driving wheel; 22, driven wheel; 23, synchronous belt; 24, lead screw; 25, nut seat;

[0028] 3, Z1-axis assembly; 31, support seat; 4, Z2-axis assembly; 41, air cylinder;

[0029] 5, sawing assembly; 51, saw blade; 52, chuck; 6, milling assembly; 61, T-shaped cutter;

[0030] 7, nailing assembly; 71, batch nozzle; 8, X-axis assembly; 9, power source; 10, shield. DETAILED DESCRIPTION

[0031] The following will be described in conjunction with the accompanying Figures 1-7 The present application will be further described in detail:

[0032] For example Figures 1-2 and Figure 7As shown, the embodiment discloses a sawing, milling and nailing integrated head, which comprises a bottom plate 1, a Y-axis assembly 2, an L-shaped rack 11, a Z1-axis assembly 3, an L-shaped mounting seat 12, a connecting plate 13, a sawing assembly 5, a milling assembly 6 and a nailing assembly 7. The rack 11 comprises a horizontal frame and a vertical frame. The horizontal frame is movably connected to the bottom plate 1 through a guide rail pair and the Y-axis assembly 2. The mounting seat 12 is movably connected to the vertical frame of the rack 11 through a guide rail pair and the Z1-axis assembly 3. The connecting plate 13 has three groups and is movably connected to the mounting seat 12 through a guide rail pair and the Z2-axis assembly 4 respectively. The sawing assembly 5, the milling assembly 6 and the nailing assembly 7 are fixedly connected to the connecting plate 13. The bottom plate 1 is movably connected to a device base through an X-axis assembly 8. The X-axis assembly 8, the Y-axis assembly 2 and the Z1-axis assembly 3 jointly constitute a three-dimensional coordinate system, and the transmission directions between each other are perpendicular. The X-axis assembly 8 comprises a power source 9 and a helical gear. The power source 9 shell is fixedly connected to the bottom plate 1 through a fastening bolt. The output shaft penetrates through the bottom plate 1 and is fixedly connected to the helical gear. The device base is provided with a helical rack matched with the helical gear. The head is movably connected to the device base through gear and rack engagement. The power source 9 in the embodiment is a motor.

[0033] As shown in the figure, Figure 3 The Y-axis assembly 2 comprises a power source 9, a driving wheel 21, a driven wheel 22, a synchronous belt 23, a lead screw 24 and a nut seat 25. The power source 9 shell is fixedly connected to the bottom plate 1 through a fastening bolt. The driving wheel 21 is keyed connected to the output shaft of the power source 9. The driven wheel 22 is keyed connected to the lead screw 24. The synchronous belt 23 is hung between the driving wheel 21 and the driven wheel 22. The nut seat 25 is threadedly connected to the lead screw 24. The rack 11 is fixedly connected to the nut seat 25. The bottom plate 1 is provided with a guide rail on the upper end surface. The nut seat 25 is slidably connected to the guide rail through the slide blocks on both sides.

[0034] As shown in the figure, Figures 3-4 The Z1-axis assembly 3 comprises a power source 9, a driving wheel 21, a driven wheel 22, a synchronous belt 23, a lead screw 24 and a nut seat 25. The power source 9 shell is fixedly connected to the rack 11. The driving wheel 21 is keyed connected to the output shaft of the power source 9. The driven wheel 22 is keyed connected to the lead screw 24. The synchronous belt 23 is hung between the driving wheel 21 and the driven wheel 22. The lead screw 24 is rotatably connected to the rack 11 through a support seat 31. The nut seat 25 is threadedly connected to the lead screw 24. The mounting seat 12 is fixedly connected to the nut seat 25. The rack 11 is provided with a guide rail. The nut seat 25 is slidably connected to the guide rail through a slide block.

[0035] As shown in the figure, Figure 5 The Z2-axis assembly 4 comprises a cylinder 41 and a floating joint. The cylinder body end of the cylinder 41 is fixedly connected to the mounting seat 12 through a fastening bolt. The piston part on the other side is fixedly connected to the connecting plate 13 through the floating joint. The transmission direction of the Z2-axis assembly 4 is parallel to that of the Z1-axis assembly 3.

[0036] As shown in the figure, Figure 6As shown, the sawing assembly 5 includes a power source 9 and a saw blade 51, the power source 9 is fixedly connected with the first set of connecting plates 13 through fastening bolts, and the saw blade 51 is fixedly connected with the output shaft of the power source 9 through two side chucks 52; the milling assembly 6 includes the power source 9 and a T-shaped cutter 61, the power source 9 is fixedly connected with the second set of connecting plates 13, and the T-shaped cutter 61 is fixedly connected with the output shaft of the power source 9; the nailing assembly 7 includes the power source 9 and a nailing head 71, the power source 9 is fixedly connected with the third set of connecting plates 13, and the nailing head 71 is fixedly connected with the output shaft of the power source 9.

[0037] As shown in the figure, Figure 7 The power source 9 in the X-axis assembly 8, the Y-axis assembly 2 and the Z1-axis assembly 3 is additionally provided with a shroud 10.

[0038] The working principle of the sawing, milling and nailing all-in-one machine head of the utility model is as follows:

[0039] The X-axis assembly 8 utilizes the gear and rack transmission principle, the power source 9 outputs power, moves on the helical gear through driving the helical gear, and further drives the machine head to realize synchronous linear movement on the equipment base; the power source 9 of the Y-axis assembly 2 outputs power, drives the driving wheel 21 to start rotating, transmits power to the driven wheel 22 through the meshing transmission of the synchronous belt 23, further drives the lead screw 24 to rotate, the nut seat 25 moves linearly under the guidance of the guide pair, based on the lead screw 24, thereby driving the machine frame 11 to realize synchronous movement; the transmission principle of the Z1-axis assembly 3 and the Y-axis assembly 2 is the same, the power source 9 outputs power, the driving wheel 21 rotates, and transmits power to the driven wheel 22 through the synchronous belt 23, further drives the lead screw 24 nut transmission, thereby the nut seat 25 drives the mounting seat 12 to realize synchronous movement.

[0040] The cylinder 41 in the first set of Z2-axis assemblies 4 outputs power, so that the piston part extends out of the cylinder body and pushes the first set of connecting plates 13 to move, further driving the sawing assembly 5 to feed synchronously, the power source 9 of the sawing assembly 5 outputs power, the output shaft drives the saw blade 51 to rotate, and further realizes sawing processing of the profile; the cylinder 41 in the second set of Z2-axis assemblies 4 outputs power, the piston part extends out of the cylinder body, and simultaneously pushes the second set of connecting plates 13 to drive the milling assembly 6 to feed synchronously, the power source 9 of the milling assembly 6 outputs power, drives the T-shaped cutter 61 to rotate, and thereby realizes milling processing of the profile; the cylinder 41 in the third set of Z2-axis assemblies 4 outputs power, the piston part pushes the third set of connecting plates 13 to drive the nailing assembly 7 to feed synchronously, the power source 9 of the nailing assembly 7 outputs power, drives the nailing head 71 to rotate, and realizes nailing processing of the profile.

[0041] The above are the preferred embodiments of the utility model, which do not limit the protection scope of the utility model, so: all equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.

Claims

1. A sawing, milling, and pinning all-in-one head, characterized by: It comprises a base plate, a Y-axis assembly, a rack, a Z1-axis assembly, a mounting seat, a Z2-axis assembly, connecting plates, a sawing assembly, a milling assembly and a nailing assembly, the rack is movably connected with the base plate through a guide rail pair and the Y-axis assembly, the mounting seat is movably connected with the rack through a guide rail pair and the Z1-axis assembly, the connecting plates are movably connected with the mounting seat through guide rail pairs and the Z2-axis assembly, and the sawing assembly, the milling assembly and the nailing assembly are fixedly connected with the connecting plates.

2. The sawing, milling, and pin punching integrated head according to claim 1, wherein: The base plate is movably connected with a device rack through an X-axis assembly.

3. The sawing, milling, and pinning integrated head according to claim 2, wherein: The X-axis assembly comprises a power source and a helical gear, the housing of the power source is fixedly connected with the base plate through fasteners, and the output shaft is fixedly connected with the helical gear; the device rack is provided with a helical rack matched with the helical gear, and the helical rack is in mesh with the gear teeth of the helical gear.

4. The sawing, milling, and pin punching integrated head according to claim 1, wherein: The Y-axis assembly comprises a power source, a driving wheel, a driven wheel, a synchronous belt, a lead screw and a nut seat, the driving wheel is fixedly connected with the output shaft of the power source, the driven wheel is fixedly connected with the lead screw, the synchronous belt is hung between the driving wheel and the driven wheel, the nut seat is threadedly connected with the lead screw, and the rack is fixedly connected with the nut seat; the base plate is provided with a guide rail, and the nut seat is slidably connected with the guide rail through a sliding block.

5. The sawing, milling, and pin punching integrated head according to claim 1, wherein: The Z1-axis assembly comprises a power source, a driving wheel, a driven wheel, a synchronous belt, a lead screw and a nut seat, the driving wheel is fixedly connected with the output shaft of the power source, the driven wheel is fixedly connected with the lead screw, the synchronous belt is hung between the driving wheel and the driven wheel, the lead screw is rotatably connected with the rack through a support seat, the nut seat is threadedly connected with the lead screw, and the mounting seat is fixedly connected with the nut seat; the rack is provided with a guide rail, and the nut seat is slidably connected with the guide rail through a sliding block.

6. The sawing, milling, and pin punching integrated head according to claim 1, wherein: The Z2-axis assembly comprises a cylinder and a floating joint, the cylinder body on one side is fixedly connected with the mounting seat through fasteners, and the piston part on the other side is fixedly connected with the connecting plate through the floating joint.

7. The sawing, milling, and pinning integrated head according to claim 1, wherein: The sawing assembly comprises a power source and a saw blade, the housing of the power source is fixedly connected with the connecting plate through fasteners, and the saw blade is fixedly connected with the output shaft of the power source.

8. The sawing, milling, and pin punching integrated head according to claim 1, wherein: The milling assembly comprises a power source and a T-shaped cutter, the housing of the power source is fixedly connected with the connecting plate, and the T-shaped cutter is fixedly connected with the output shaft of the power source.

9. The sawing, milling, and pin punching integrated head according to claim 1, wherein: The nailing assembly comprises a power source and a nail head, the housing of the power source is fixedly connected with the connecting plate, and the nail head is fixedly connected with the output shaft of the power source.

10. The sawing, milling and pinning integrated head according to any one of claims 3-5, characterized in that: The power source is additionally provided with a shroud.

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