Component machining jig based on non-standard automation equipment

Abstract

The utility model discloses a part processing jig based on non-standard automation equipment, which comprises a jig base, a clamping component used for clamping a processing part is arranged at the top of the jig base, a positioning plate is arranged on the upper surface of the jig base, and a positioning plate is arranged on the upper surface of the jig base. A restraining assembly used for restraining spark generation and splashing is installed on one side of the upper surface of the jig base, and a collecting assembly used for limiting spark collection is installed on the surface of the jig base. Through the synergistic effect of all structures of the suppression assembly, the fire suppression agent can be sprayed in time when sparks are generated, splashing of the sparks is effectively suppressed, personal safety threats to operators are reduced, potential risks such as skin burns and eye injuries are avoided, and the safety of the operators is improved. Splashing sparks are guided in and collected into the collecting tank filled with the fire extinguishing medium through the guide plate, and therefore production efficiency reduction and enterprise safety cost and maintenance cost increase caused by fire disasters are avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of non-standard automation equipment, specifically to a kind of processing fixture of component based on non-standard automation equipment. BACKGROUND

[0002] The processing fixture of component of non-standard automation equipment is a tooling fixture specially designed for machining parts in non-standard automation equipment. It is not a standard, universal machining fixture, but is customized according to the shape, size, processing technology requirements and other factors of a specific component, used to accurately position and clamp the component, guide the machining tool, and ensure machining accuracy and quality.

[0003] The existing processing fixture of component of non-standard automation equipment still has some shortcomings. When the component is processed, such as milling, drilling, polishing and other machining processes of metal components, sparks often fly, not only posing a threat to the personal safety of operators, such as causing skin burns and eye injuries, but also easily causing fire accidents, damaging surrounding equipment and work environment, reducing production efficiency and increasing the safety and maintenance costs of enterprises, so we need to propose a processing fixture of component based on non-standard automation equipment. SUMMARY

[0004] The utility model aims to provide a kind of processing fixture of component based on non-standard automation equipment, with the advantage of reducing the probability of sparks posing a threat to operators and causing fire accidents, to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of processing fixture of component based on non-standard automation equipment, including jig base, the top of the jig base is installed with clamping assembly for clamping processing component, the upper surface of the jig base is installed with positioning plate, one side of the upper surface of the jig base is installed with suppression assembly for suppressing spark generation and splashing, the outer side of the jig base is installed with collection assembly for collecting sparks.

[0006] Preferably, the clamping assembly includes a first mounting block, the first mounting block is provided with two groups and is connected with the two sides of the top of the jig base respectively, the upper surface of the first mounting block is installed with electric push rod, and the output end of the electric push rod is installed with fractal calipers.

[0007] Preferably, the suppression assembly comprises a suppression chute, the suppression chute is arranged on the upper surface of the jig base, screw rods are arranged on the two sides of the inner wall of the suppression chute, sliding blocks are arranged on the surfaces of the screw rods, second mounting blocks are arranged on the surfaces of the sliding blocks, storage grooves are arranged on the surfaces of the second mounting blocks, fire retardant storage tanks are arranged on the inner walls of the storage grooves, and injection pipelines are communicated with the opening of the fire retardant storage tanks, and micro injection heads are communicated with the ends, away from the fire retardant storage tanks, of the injection pipelines.

[0008] Preferably, the second mounting block is internally provided with a limiting groove communicated with the storage groove, a return spring is arranged on the inner wall of the limiting groove, and a limiting plate is arranged at one end of the return spring.

[0009] Preferably, a button is arranged on the upper surface of the second mounting block and extends to the inside of the limiting groove and is provided with a displacement block, and the surface of the displacement block is connected with the inner wall of the displacement groove.

[0010] Preferably, a motor groove is arranged on the side, close to the suppression chute, of the jig base, and an electric motor is arranged on the inner wall of the motor groove, and the output end of the electric motor extends to the inside of the suppression chute and is connected with one end of the screw rod.

[0011] Preferably, the collection assembly comprises a collection channel, the collection channel is arranged on the outer side of the jig base, a guide plate is arranged at the entrance of the collection channel, a collection groove is communicated with the surface of the collection channel, a fire extinguishing medium is arranged in the inside of the collection groove, and a dust collector, communicated with the collection groove, is arranged on one side of the jig base.

[0012] Compared with the prior art, the utility model has the advantages that:

[0013] 1. The utility model discloses a jig base, a suppression assembly and a collection assembly are arranged on the jig base, the suppression assembly comprises a suppression chute, the suppression chute is arranged on the upper surface of the jig base, screw rods are arranged on the two sides of the inner wall of the suppression chute, sliding blocks are arranged on the surfaces of the screw rods, second mounting blocks are arranged on the surfaces of the sliding blocks, storage grooves are arranged on the surfaces of the second mounting blocks, fire retardant storage tanks are arranged on the inner walls of the storage grooves, injection pipelines are communicated with the opening of the fire retardant storage tanks, and micro injection heads are communicated with the ends, away from the fire retardant storage tanks, of the injection pipelines.

[0014] 2. The utility model discloses a jig base, a suppression assembly and a collection assembly are arranged on the jig base, the suppression assembly comprises a suppression chute, the suppression chute is arranged on the upper surface of the jig base, screw rods are arranged on the two sides of the inner wall of the suppression chute, sliding blocks are arranged on the surfaces of the screw rods, second mounting blocks are arranged on the surfaces of the sliding blocks, storage grooves are arranged on the surfaces of the second mounting blocks, fire retardant storage tanks are arranged on the inner walls of the storage grooves, injection pipelines are communicated with the opening of the fire retardant storage tanks, and micro injection heads are communicated with the ends, away from the fire retardant storage tanks, of the injection pipelines. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a structural sectional view of the collection assembly of the utility model;

[0017] Figure 3 It is the second mounting plate structure sectional view of the utility model;

[0018] Figure 4 It is the limiting plate structure sectional view of the utility model;

[0019] Figure 5 It is the motor slot structure schematic view of the utility model.

[0020] In the figure: 1, jig base; 2, positioning plate; 3, first mounting block; 4, electric push rod; 5, fractal caliper; 6, suppression chute; 7, screw; 8, sliding block; 9, second mounting block; 10, storage tank; 11, fire retardant storage tank; 12, injection pipeline; 13, micro injection head; 14, limiting groove; 15, return spring; 16, limiting plate; 17, displacement slot; 18, button; 19, displacement block; 20, motor slot; 21, motor; 22, collection channel; 23, guide plate; 24, collection groove; 25, fire extinguishing medium; 26 dust collector. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a machining jig based on component of non-standard automation equipment, including jig base 1, the top of jig base 1 is equipped with the clamping assembly for clamping processing component, jig base 1 upper surface is equipped with positioning plate 2, one side of jig base 1 upper surface is equipped with the suppression assembly for suppressing spark generation and splash, the outside of jig base 1 is equipped with the collection assembly for collecting spark.The design of positioning plate 2 is used to ensure that the component to be processed can be accurately placed on machining jig;By positioning plate 2, component can be quickly and accurately positioned to predetermined processing position, improve processing efficiency and accuracy, and reduce error and scrap rate, thus help to reduce production cost.

[0023] The clamping assembly comprises a first mounting block 3, which is provided with two groups and is connected with the two sides of the top of the jig base 1 respectively, and the upper surface of the first mounting block 3 is provided with an electric push rod 4, and the output end of the electric push rod 4 is provided with a fractal clamp 5. Through the stable connection of the first mounting block 3, the stability and reliability of the overall structure of the clamping assembly are ensured, thereby improving the clamping precision and processing quality of the machined parts; the use of the electric push rod 4 realizes the automatic control of the clamping assembly, improves the processing efficiency, and accurately controls the stability and accuracy of the clamping force, avoids the damage of the machined parts or the decline of the processing precision caused by improper clamping force; the flexibility and adaptability of the fractal clamp 5 enable it to clamp various shapes and sizes of machined parts, improve the versatility and flexibility of the processing jig, and at the same time ensure the stability and accuracy of the machined parts in the processing process, thereby improving the processing quality and production efficiency.

[0024] The suppression assembly comprises a suppression chute 6, which is opened in the upper surface of the jig base 1, and a screw rod 7 is rotatably installed on the inner wall of the suppression chute 6 on both sides, a sliding block 8 is threadedly installed on the surface of the screw rod 7, a second mounting block 9 is installed on the surface of the sliding block 8, a storage groove 10 is opened on the surface of the second mounting block 9, a fire retardant storage tank 11 is installed on the inner wall of the storage groove 10, a spray pipeline 12 is communicated with the opening of the fire retardant storage tank 11, and a micro spray head 13 is communicated with the end of the spray pipeline 12 away from the fire retardant storage tank 11. Through the storage of sufficient fire retardant (a solution containing phosphorus-nitrogen flame-retardant components) in the fire retardant storage tank 11, it is ensured that the spark splashing situation can be continuously and effectively dealt with during the processing; during the processing, the spray pipeline 12 and the micro spray head 13 can automatically control the spraying amount and spraying frequency of the fire retardant according to the processing parameters (such as processing speed, processing power, etc.), and form a layer of fire-retardant protective film on the surface of the machined parts to suppress the generation and splashing of sparks.

[0025] The second mounting block 9 is internally provided with a limiting groove 14 in communication with the storage groove 10, the inner wall of the limiting groove 14 is provided with a return spring 15, one end of the return spring 15 is provided with a limiting plate 16, the surface of the limiting plate 16 is in sliding connection with the inner wall of the limiting groove 14, the upper surface of the limiting plate 16 is provided with a displacement groove 17; the second mounting block 9 is provided with a button 18 at one end close to the storage groove 10, one end of the button 18 extends to the inside of the limiting groove 14 and is provided with a displacement block 19, the displacement block 19 and the displacement groove 17 are both in the shape of a right triangle, the displacement block 19 is in sliding connection with the hypotenuse of the displacement groove 17. The storage groove 10 is used for mounting the fire retardant storage tank 11, the return spring 15 is used to exert a spring force on the surface of the limiting plate 16, thereby increasing the pressure of the limiting plate 16 on the fire retardant storage tank 11, and further increasing the friction between the fire retardant storage tank 11 and the inner wall of the storage groove 10, thereby ensuring the stability of the fire retardant storage tank 11 during work; by pressing the button 18, the displacement block 19 is vertically downwardly displaced, the displacement groove 17 and the limiting plate 16 are compressed to compress the return spring 15, thereby reducing the friction between the fire retardant storage tank 11 and the storage groove 10, and facilitating the disassembly and replacement of the fire retardant storage tank 11 in the case of insufficient fire retardant content.

[0026] The jig base 1 is provided with a motor groove 20 at one side close to the suppression sliding groove 6, the inner wall of the motor groove 20 is provided with a motor 21, the output end of the motor 21 extends to the inside of the suppression sliding groove 6 and is connected with one end of the screw rod 7. The motor groove 20 is used for mounting the motor 21, thereby providing a stable working environment for the motor 21; the motor 21 is used to drive the screw rod 7 to rotate, thereby driving the sliding block 8 to move horizontally, and further driving the fire retardant storage tank 11 to move horizontally, thereby improving the flexibility of the fire retardant storage tank 11 and reducing the probability of threatening the operator by sparks and causing fire accidents.

[0027] The collecting assembly comprises a collecting channel 22 which is arranged on the outer side of the jig base 1, a guide plate 23 is arranged at the entrance of the collecting channel 22, the surface of the collecting channel 22 is communicated with a collecting groove 24, the inside of the collecting groove 24 is arranged with fire extinguishing medium 25 (such as sand, vermiculite powder or special fire extinguishing particles), and a dust collector 26 which is communicated with the collecting groove 24 is arranged on one side of the jig base 1. In the process of machining the parts, a small amount of sparks are splashed on the surface of the guide plate 23 and fall into the inside of the collecting groove 24 which is arranged with the fire extinguishing medium 25 through the guide plate 23 and the collecting channel 22, when the sparks slide into the collecting groove 24, the sparks can be quickly extinguished by the fire extinguishing medium 25 and collected, the sparks are prevented from splashing again, the fire accident is effectively prevented, the surrounding equipment and working environment are protected, the production efficiency caused by the fire is avoided to be reduced, and the increase of the enterprise safety cost and maintenance cost is avoided; the sparks and the fire extinguishing medium 25 accumulated in the inside of the collecting groove 24 can be sucked out and cleaned through the dust collector 26, and the fire extinguishing medium 25 can be supplemented through the collecting channel 22.

[0028] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A machining jig based on a non-standard automated equipment component, comprising a jig base (1), characterized in that: The top of the jig base (1) is provided with a clamping assembly for clamping the machining parts, the upper surface of the jig base (1) is provided with a positioning plate (2), one side of the upper surface of the jig base (1) is provided with a suppression assembly for suppressing spark generation and splashing, and the outer side of the jig base (1) is provided with a collection assembly for collecting sparks.

2. The machining jig for components of non-standard automated equipment according to claim 1, characterized in that: The clamping assembly comprises a first mounting block (3), the first mounting block (3) is provided with two groups and is connected with both sides of the top of the jig base (1) respectively, the upper surface of the first mounting block (3) is provided with an electric push rod (4), and the output end of the electric push rod (4) is provided with a fractal caliper (5).

3. The machining jig for components of non-standard automated equipment according to claim 2, characterized in that: The suppression assembly comprises a suppression chute (6), the suppression chute (6) is arranged on the upper surface of the jig base (1), the two sides of the inner wall of the suppression chute (6) are provided with a screw rod (7), the surface of the screw rod (7) is provided with a sliding block (8), the surface of the sliding block (8) is provided with a second mounting block (9), the surface of the second mounting block (9) is provided with a storage groove (10), the inner wall of the storage groove (10) is provided with a fire retardant storage tank (11), the opening of the fire retardant storage tank (11) is communicated with a jet pipeline (12), and one end of the jet pipeline (12) away from the fire retardant storage tank (11) is communicated with a micro spray head (13).

4. The machining jig for components of non-standard automated equipment according to claim 3, characterized in that: The inside of the second mounting block (9) is provided with a limiting groove (14) communicated with the storage groove (10), the inner wall of the limiting groove (14) is provided with a return spring (15), one end of the return spring (15) is provided with a limiting plate (16), and the upper surface of the limiting plate (16) is provided with a displacement groove (17).

5. The non-standard automated equipment based component processing fixture according to claim 4, characterized in that: One end of the button (18) extends to the inside of the limiting groove (14) and is provided with a displacement block (19), and the surface of the displacement block (19) is connected with the inner wall of the displacement groove (17).

6. The non-standard automated equipment based component processing fixture according to claim 5, characterized in that: One side of the jig base (1) close to the suppression chute (6) is provided with a motor groove (20), the inner wall of the motor groove (20) is provided with a motor (21), and the output end of the motor (21) extends to the inside of the suppression chute (6) and is connected with one end of the screw rod (7).

7. The machining jig for components of non-standard automated equipment according to claim 6, characterized in that: The collection assembly comprises a collection channel (22), the collection channel (22) is arranged on the outer side of the jig base (1), the inlet of the collection channel (22) is provided with a guide plate (23), the surface of the collection channel (22) is communicated with a collection groove (24), the inside of the collection groove (24) is provided with a fire extinguishing medium (25), and one side of the jig base (1) is provided with a dust collector (26) communicated with the collection groove (24).

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