Ground overturning assembly in double-station form

By designing a dual-station floor turning assembly and adopting a bidirectional longitudinal and transverse transportation and turning structure, the problem of cumbersome hoisting of existing turning devices has been solved, realizing efficient and automated turning and transportation of blocks and flat steaming base plates, thus improving production efficiency and stability.

CN223604643UActive Publication Date: 2025-11-28JIANGSU TEEYER ENG MACHINERY
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Patent Information

Application Number
CN202422919141.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-28
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing tilting device is cumbersome to operate during the processing of aerated concrete panels, which increases the risk of lifting and labor costs, and cannot achieve efficient automated production. In addition, the steel bars of the flat steaming bottom plate are prone to displacement, which affects the stability of production.

Method used

Design a dual-station floor turning assembly that adopts a bidirectional longitudinal and transverse transport and turning structure. Combined with components such as turning cylinders, conveyor chain machines, and limit stops, it can achieve stable turning and transport of blocks and flat steaming base plates, reduce the number of hoisting operations, and improve the degree of automation.

Benefits of technology

It enables efficient and automated flipping and transportation of blocks and flat steam base plates, reduces hoisting risks, improves production efficiency and stability, reduces labor costs, and ensures the smooth operation of the entire production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

According to the double-station type ground overturning assembly, a building block feeding port is formed in the front side of a fixed base in a communicating mode, the rear side of the fixed base is connected with an overturning base through a rotating shaft, and the building block feeding port communicates with the rear side of the fixed base in a longitudinal displacement mode through a translation guide base; a conveying chain machine is transversely arranged on the upper surface of the overturning base in a conduction mode, conduction conveying frames are arranged on the outer sides of the left end and the right end of the conveying chain machine, a bottom plate feeding port is formed in the left end of the conveying chain machine, and a building block bottom plate discharging port is formed in the right end of the conveying chain machine. The longitudinal and transverse two-way double-station mode is adopted, so that efficient and automatic longitudinal building block conveying and overturning are achieved, transverse moving and conveying of a transverse horizontal flat steaming bottom plate are achieved, stability and high efficiency in the overall conveying process are achieved, reasonable planning of an overall automatic production line can be better achieved, and the production efficiency is improved. And usability and multifunctionality of a double-station form are provided.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of ground turning assembly, and particularly relates to a ground turning assembly in a double-station form. BACKGROUND

[0002] The full name of aerated concrete board is autoclaved aerated concrete board, which is made of siliceous material and calcareous material as main raw materials, aluminum powder as gas generating material, and steel mesh treated by corrosion prevention, through water adding, grinding, pouring, pre-nurturing, cutting, autoclaving and curing to form a multi-porous plate.

[0003] In the processing flow of aerated concrete board, first, various raw materials are ground into slurry after adding water, then powdery lime, appropriate amount of cement, gypsum and foaming agent are added, after sufficient stirring, it is poured into the mold frame. After a period of standing, it is foamed and solidified, and then cut into blocks or plates according to different specifications. Then, the blocks or plates are sent into the autoclave by the steaming vehicle.

[0004] Among them, before entering the high-temperature autoclave for steaming, in order to facilitate cutting and overall assembly of steaming, the blocks need to be separated from the side plate for 90-degree turning and placed on the flat steaming bottom plate. Steel bars are also needed to be placed between the flat steaming bottom plate and the blocks to facilitate the cutting of the blocks. Therefore, a special turning device is needed to turn the heavy blocks smoothly, so that they can be alternated.

[0005] Usually, the turning device needs to use hoisting to hoist the completed blocks and side plates to the ground turning assembly, then turn them over, and then hoist them out after turning over. Before that, the flat steaming bottom plate also needs to be hoisted to the ground turning assembly by hoisting to prepare for turning over to receive the blocks. This form greatly increases the operation complexity of hoisting, and the increased number of hoisting also increases the probability of hoisting risk. The steel bars on the surface of the flat steaming bottom plate will also be offset due to the swinging of hoisting. In order to ensure safety, manual intervention is also needed, and only through the form of the rowing crane can the various positions of the ground turning assembly be connected in series, which cannot realize efficient and automatic production, increases the production difficulty and labor cost, and cannot smoothly carry out subsequent operations. CONTENT OF THE INVENTION

[0006] In order to solve the above problems, a double position form of ground turning assembly is provided, which comprises a fixed base and a turning seat, the fixed base and the turning seat are connected by rotating shaft, the upper surface of the fixed base is longitudinally provided with a translation guide, the front side of the fixed base is provided with a block feeding port, the rear side of the fixed base is connected with the turning seat through the rotating shaft, the block feeding port is longitudinally displaced and communicated with the rear side of the fixed base through the translation guide, the upper surface of the turning seat is transversely provided with a conveying chain machine, the left and right outer sides of the conveying chain machine are provided with a conductive conveying frame, the left end of the conveying chain machine is provided with a bottom plate feeding port, the right end of the conveying chain machine is provided with a block bottom plate discharging port, the upper side of the translation guide is provided with a longitudinal horizontal movement of the block side plate, and the upper side of the conveying chain machine is provided with a horizontal movement of the flat steaming bottom plate. The originally straight out and straight in type ground turning assembly is improved into a longitudinal and transverse double position form, so that not only the efficient and automatic longitudinal block transportation and turning are realized, but also the horizontal movement and transportation of the horizontal flat steaming bottom plate are realized, the stability and efficiency in the whole transportation process are realized, the reasonable planning of the whole automatic production line is better realized, and the ease of use and multifunctionality of the double position form are provided.

[0007] The left and right ends of the bottom of the fixed base and the turning seat are provided with a turning cylinder, the front side of the bottom of the turning seat is connected with the air rod of the turning cylinder through a turning ear, the upper side of the turning seat is transversely provided with a conveying chain machine, the conveying chain machines are provided with a lifting seat, the upper side of the translation guide is transversely provided with a block side plate, the rear side between the translation guides is provided with a limiting clamp, the rear side of the left and right outer sides of the translation guide is provided with a reverse feeding push rod, the limiting clamp is connected with the front bottom of the block side plate in a rotating top pressing clamping mode, and the reverse feeding push rod is connected with the two end bottoms of the blocks above the block side plate in a rotating pushing pressing mode. By using the turning receiving type ground turning assembly, the complete surface fitting and turning can be realized, the block side plate is fixed by the reverse feeding push rod and the limiting clamp, the blocks can be pushed down, the turning seat can be received, the turning seat can be stably turned and received, the blocks can be stably and efficiently turned, the flat steaming bottom plate and the steel bar can be stably turned and placed, and the stability of the whole operation and subsequent output is ensured.

[0008] The base is a horizontal transverse fixed base, the rear side of the fixed base is connected with the front side of the turnover seat through a rotating shaft, the bottom of the two ends of the fixed base and the bottom of the two ends of the turnover seat are connected with the front bottom of the turnover seat through a turnover cylinder, the front bottom of the turnover seat is provided with a turnover lug, the rear bottom of the turnover seat is provided with a support column, the turnover seat is connected with the turnover cylinder through the turnover lug, the two turnover cylinders simultaneously push the turnover seat forward by 90 degrees, through the double-station multi-form mode of one side moving and one side turning, the block can be moved into contact with the turnover seat and turned over from the side plate, the fixed base and the moving seat are both connected with the turnover seat through two groups of turnover cylinders to ensure that the turnover seat has sufficient strength, and the fixed moving seat is moved in and then turned over, so that the crane has sufficient clamping space, prevents the turnover seat from being disturbed, and ensures the stability of automatic lifting.

[0009] The conveying chain machine is a parallel double-chain circulating conveyor, the right end of the conveying chain machine is provided with a main motor, the right end of the conveying chain machine is connected with the two sides of the chain through a transmission shaft, the front and rear sides of the upper surface of the right end of the conveying chain machine are both provided with a limiting stop, the limiting stop is an electrically controlled opening and closing limiting stop, limiting rollers are arranged between the chains on the front and rear sides of the conveying chain machine, the conveying chain machine is provided with a flat steaming bottom plate through the limiting rollers, the flat steaming bottom plate can be directly moved from the outside to the inside of the ground turning assembly transversely through the conveying chain machine, and is ready to be turned over, so that it is not necessary to use the crane for lifting, and the longitudinal position of the flat steaming bottom plate can be limited, and the limiting stop can fix the transverse position of the flat steaming bottom plate in the turnover seat, so that the overall limiting of the flat steaming bottom plate is facilitated, and the stability of turning over is ensured.

[0010] The lifting pedestal is a translational overall support mechanism, the lifting pedestal is connected with the inner side of the conveying chain machine through a gear and a rack, the four corners of the lifting pedestal are connected with the inner side of the conveying chain machine through guide columns, the upper surface of the lifting pedestal is protrusively provided with a plurality of electromagnetic seats and convex point positioning seats, the electromagnetic seats and the convex point positioning seats vertically move up and down through magnetic attraction positioning seats, the flat steaming bottom plate is a horizontal rectangular frame, the inner side of the flat steaming bottom plate is longitudinally and spacedly provided with a plurality of steel bar placing seats, the upper side of the steel bar placing seat is transversely provided with a plurality of steel bars, the convex point positioning seat and the magnetic attraction positioning seat are both longitudinal strip-shaped seats, the bottom surface of the convex point positioning seat and the magnetic attraction positioning seat is horizontally arranged above the lifting pedestal through an inclined frame, the convex point positioning seat and the magnetic attraction positioning seat are arranged between the gaps between the steel bar placing seats of the flat steaming bottom plate, the fixed moving-in seat is moved to move the block, the block is translated inward by a distance, so that the crane can move out conveniently, the interference of the rear side overturning seat before completely falling can be effectively prevented, the overall operation efficiency is increased, and the push-down claw hook and the side plate locking piece can not only limit and lock the side plate, but also assist in pushing down the block from the bottom, so that the overturning and dumping are facilitated.

[0011] The conveying frame is a horizontal transmission type conveying frame, and the transmission conveying frame moves horizontally from left to right.

[0012] Advantages:

[0013] By improving the straight-out and straight-in type ground turning assembly into a longitudinal and transverse double-station form, not only the efficient and automatic longitudinal block transportation and overturning are achieved, but also the transverse movement and transportation of the flat steaming bottom plate are achieved, the stability and efficiency in the overall transportation process are realized, the overall automatic production line can be better planned, and the ease of use and multifunctionality of the double-station form are provided.

[0014] By using the overturning receiving type ground turning assembly, complete surface fitting and overturning can be realized, the block side plate can be fixed by the dumping push rod and the limiting clamp, and the block can be pushed down, so that the overturning seat can be received, and the overturning seat can be stably received and overturned, so that the block can be stably and efficiently overturned, and the flat steaming bottom plate and the steel bar can be stably overturned and placed, and the stability of the overall operation and subsequent output is ensured.

[0015] By using the double-station multi-form form of one side moving in and one side overturning, the block can be moved into contact with the overturning seat, and the block can be turned over from the side plate, the fixed base and the moving seat are both ensured to have sufficient strength of the overturning seat by two groups of overturning cylinders, and the fixed moving-in seat is moved in and then overturned, so that the crane has sufficient clamping space, the overturning seat is prevented from being interfered, and the stability of the automatic hoisting is ensured.

[0016] The flat steaming bottom plate can be moved transversely from the outside to the inside of the ground turning assembly directly by the conveying chain machine, so that the flat steaming bottom plate is ready to be turned over without being hoisted by the travelling crane, and the position of the flat steaming bottom plate in the longitudinal direction is limited, and the limiting block can fix the position of the flat steaming bottom plate in the transverse direction which is conveyed into the turning seat, so that the overall limiting of the flat steaming bottom plate is facilitated, and the stability of turning over is ensured.

[0017] The block is moved by the movable fixed moving-in seat, and is translated inward by a distance, so that the block can be moved out by the travelling crane, interference is effectively prevented when the rear turning seat has not completely fallen, the overall operation efficiency is increased, and the side plate locking piece and the knock-down claw hook are linked to not only limit and lock the side plate, but also assist in knocking down the block from the bottom, so that the turning and dumping are facilitated. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a schematic view of a ground turning assembly in a double-station form;

[0019] Figure 2 It is a top view of a ground turning assembly in a double-station form;

[0020] Figure 3 It is a folded side view of a ground turning assembly in a double-station form;

[0021] Figure 4 It is an unfolded side view of a ground turning assembly in a double-station form;

[0022] In the figure, 1 is a fixed base, 2 is a turning cylinder, 3 is a translation guide seat, 4 is a limiting block, 5 is a knock-down push rod, 6 is a block side plate, 7 is a rotating shaft, 8 is a turning seat, 9 is a supporting column, 10 is a conveying chain machine, 11 is a lifting pedestal, 12 is a transmission conveying frame, and 13 is a block. DETAILED DESCRIPTION

[0023] In order to deepen the understanding of the present application, the present application will be further described in combination with examples and drawings, and the examples are only used to explain the present application and do not constitute a limitation on the protection scope of the present application.

[0024] The fixed base 1, the turning cylinder 2, the translation guide seat 3, the limiting block 4, the knock-down push rod 5, the block side plate 6, the rotating shaft 7, the turning seat 8, the supporting column 9, the conveying chain machine 10, the lifting pedestal 11, the transmission conveying frame 12, and the block 13.

[0025] As shown in Figure 1 , 2 , 3, 4;

[0026] The utility model provides a ground turns over the component of double position form, ground turns over the component includes fixed base 1 and overturns seat 8, and fixed base 1 and overturns seat 8 are rotatably connected through rotating shaft 7 between overturns seat 8, the upper surface of fixed base 1 is longitudinally provided with translation guide base 3, and the front side of fixed base 1 is provided with block 13 feedway, and the rear side of fixed base 1 is connected with overturns seat 8 through rotating shaft 7, the block 13 feedway is longitudinally displaced and is communicated with the rear side of fixed base 1 through translation guide base 3, the upper surface of overturns seat 8 is transversely provided with conveying chain machine 10, and the left and right two ends of conveying chain machine 10 are provided with the transmission frame of conduction, and the left end of conveying chain machine 10 is provided with bottom plate feedway, and the right end of conveying chain machine 10 is provided with block 13 bottom plate discharge port, the upper side of translation guide base 3 is provided with the longitudinal horizontal movement of block side plate 6, the upper side of conveying chain machine 10 is provided with the horizontal movement of flat steaming bottom plate, and the bottom of fixed base 1 and overturns seat 8 is provided with overturning cylinder 2 left and right ends, the bottom front side of overturns seat 8 is connected with the gas rod of overturning cylinder 2 through overturning ear, and the upper side of overturns seat 8 is transversely provided with conveying chain machine 10, and lifting pedestal 11 is arranged between conveying chain machine 10, the upper side of translation guide base 3 is longitudinally provided with block side plate 6, the rear side between translation guide base 3 is provided with limiting clamp 4, and the rear side of the left and right exterior of translation guide base 3 is provided with the reverse material push rod 5, limiting clamp 4 is rotatably connected with the front bottom of block side plate 6, and the reverse material push rod 5 is rotatably connected with the two end bottom of block 13 in the upper side of block side plate 6, and the base is horizontal horizontal fixed base, the rear side of fixed base 1 is rotatably connected with the front side of overturns seat 8 through rotating shaft 7, and the two end bottom of fixed base 1 and the two end bottom of overturns seat 8 are rotatably connected with the front bottom of overturns seat 8 through overturning cylinder 2, the front bottom of overturns seat 8 is forwardly provided with overturning ear, the rear bottom of overturns seat 8 is vertically provided with support stand 9, overturns seat 8 is connected with the overturning cylinder 2 of fixed base bottom and overturns seat 8 bottom through overturning ear, the two side overturning cylinders 2 are simultaneously pushed forward, and overturns seat 8 is forwardly overturned by 90 degrees, conveying chain machine 10 is parallel double-chain circulating conveyor, the right end rear side of conveying chain machine 10 is provided with main motor, the right end bottom of conveying chain machine 10 is connected with the chain of both sides through transmission shaft and is synchronously driven, the front and rear sides of the right end upper surface of conveying chain machine 10 are all provided with limiting stop, the limiting stop is electric control type opening and closing limiting stop, limiting roller is arranged between the chain of the front and rear sides of conveying chain machine 10, and conveying chain machine 10 is provided with flat steaming bottom plate through limiting roller movement clamping limiting, lifting pedestal 11 is horizontal whole support mechanism, lifting pedestal 11 is connected with the inner side of conveying chain machine 10 through gear and rack, and the four corners of lifting pedestal 11 are all connected with the inner side of conveying chain machine 10 through guide column and is guided,The upper surface of the lifting pedestal 11 is protruded and provided with a plurality of electromagnetic seats and convex positioning seats, the electromagnetic seats and the convex positioning seats are vertically and vertically moved up and down through magnetic attraction positioning seats, the flat steaming bottom plate is a horizontal rectangular frame, a plurality of steel bar placing seats are longitudinally and spaced apart on the inner side of the flat steaming bottom plate, a plurality of steel bars are horizontally arranged above the steel bar placing seats, the convex positioning seats and the magnetic attraction positioning seats are longitudinal strip-shaped seats, the bottom surfaces of the convex positioning seats and the magnetic attraction positioning seats are horizontally arranged above the lifting pedestal 11 through inclined frames, the convex positioning seats and the magnetic attraction positioning seats are arranged between the gaps between the steel bar placing seats of the flat steaming bottom plate, and the transmission conveying frame 12 is a horizontal transmission conveying frame, and the transmission conveying frame is horizontally moved from left to right and rolled and transported.

[0027] Embodiment examples

[0028] Before use, the flat steaming bottom plate and the steel bars are integrally conveyed to the left end inlet of the conveying chain machine 10 through the transmission conveying frame 12, the flat steaming bottom plate is conveyed into the turnover seat 8 by the conveying chain machine 10, then the lifting pedestal 11 drives the electromagnetic seats and the convex positioning seats to be lifted, the convex positioning seats are separated and positioned through the gaps between the surface convex points, the steel bars are again adsorbed and fixed through the electromagnetic seats, the flat steaming bottom plate is clamped and fixed through the clamping pieces of the flat steaming bottom plate, so that the fixing of the whole receiving bottom plate is completed, and finally the turnover seat 8 is driven by the air cylinder to be upwardly turned along the rotating shaft 7 to prepare for receiving the block 13.

[0029] In use, the block 13 with the block side plate 6 at the bottom is transported and placed on the translation guide seat 33 through the row of cranes, is conveyed into the turnover seat 8 through the introduction transmission, and is in contact with the flat steaming bottom plate and the steel bar surface, then the block side plate 6 is locked through the limiting clamping piece 4, and the block 13 is pushed down from the bottom through the inverted material push rod 5, the turnover seat 8 is turned backward at the same time, so that the turnover of the block 13 is completed and the block 13 is placed above the flat steaming bottom plate and the steel bar, finally the block 13 is conveyed to the transmission conveying frame along the right end outlet through the conveying chain machine 10, and subsequent horizontal steps are carried out.

[0030] The above only describes the preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A ground turning assembly in the form of a double station, the ground turning assembly comprising a fixed base and a turning base, the fixed base and the turning base being rotatably connected by a rotation axis, characterized in that, The upper surface of the fixed base is longitudinally provided with a translation guide, the front side of the fixed base is provided with a block feeding port, the rear side of the fixed base is connected with the turnover seat through a rotating shaft, the block feeding port is longitudinally displaced and communicated with the rear side of the fixed base through the translation guide, the upper surface of the turnover seat is transversely provided with a conveying chain machine, the left and right outer sides of the conveying chain machine are both provided with a transmission conveying frame, the left end of the conveying chain machine is provided with a bottom plate feeding port, the right end of the conveying chain machine is provided with a block bottom plate discharging port, the upper side of the translation guide is provided with a longitudinal horizontal movement of a block side plate, and the upper side of the conveying chain machine is provided with a horizontal movement of a flat steaming bottom plate.

2. A ground turning assembly of the dual station type according to claim 1 wherein, The bottom of the fixed base and the turnover seat is provided with a turnover cylinder at the left and right ends, the front side of the bottom of the turnover seat is connected with the air rod of the turnover cylinder through a turnover lug, the upper side of the turnover seat is transversely provided with a conveying chain machine, and the conveying chain machines are provided with a lifting pedestal between them, the upper side of the fixed base is longitudinally provided with a translation guide at the left and right sides, the upper side of the translation guide is transversely provided with a block side plate, the rear side between the translation guides is provided with a limiting clamp below, the rear side of the left and right outer sides of the translation guide is provided with a reverse feeding push rod, the limiting clamp is connected with the front bottom of the block side plate in a rotating top pressing clamping mode, and the reverse feeding push rod is connected with the two end bottoms of the blocks above the block side plate in a rotating pushing mode.

3. A ground turning assembly of the dual station type according to claim 2, wherein, The fixed base is a horizontal transverse fixed base, the rear side of the fixed base is rotatably connected with the front side of the turnover seat through a rotating shaft, the bottom of the two ends of the fixed base and the bottom of the two ends of the turnover seat are connected with the front bottom of the turnover seat through a turnover cylinder and a pushing movement, the front bottom of the turnover seat is forwardly provided with a turnover lug, the rear bottom of the turnover seat is vertically provided with a supporting column, the turnover seat is connected with the turnover cylinder through the turnover lug and the bottom of the fixed base and the turnover seat, and the two side turnover cylinders simultaneously push forward to make the turnover seat forwardly turn by 90 degrees.

4. A ground turning assembly of the dual station type according to claim 2 wherein, The conveying chain machine is a parallel double-chain circulating conveyor, the right end rear side of the conveying chain machine is provided with a main motor, the right end bottom of the conveying chain machine is connected with the two sides of the chain through a transmission shaft and a synchronous transmission, the front and rear sides of the upper surface of the conveying chain machine are both provided with a limiting stop, the limiting stop is an electric control type opening and closing limiting stop, limiting rollers are arranged between the chains of the front and rear sides of the conveying chain machine, and the conveying chain machine is provided with a flat steaming bottom plate through the limiting roller moving clamping limiting.

5. A ground turning assembly of the dual station type according to claim 2 wherein, The lifting pedestal is a translation type overall supporting mechanism, the lifting pedestal is connected with the inner side of the conveying chain machine through a gear and a rack, the lifting pedestal is connected with the inner side of the conveying chain machine through a guide column at four corners, the upper surface of the lifting pedestal is protrusively provided with a plurality of electromagnetic seats and convex point positioning seats, and the electromagnetic seats and the convex point positioning seats are vertically vertically moved through magnetic attraction positioning fixed seats.

6. A ground turning assembly of the dual station type according to claim 5 wherein, The flat steaming bottom plate is a transverse rectangular frame, the inner side of the flat steaming bottom plate is longitudinally spaced and provided with a plurality of steel bar placing seats, the upper side of the steel bar placing seat is transversely provided with a plurality of steel bars, the convex point positioning seat and the magnetic attraction positioning seat are both longitudinal strip-shaped seats, the bottom surfaces of the convex point positioning seat and the magnetic attraction positioning seat are horizontally arranged on the upper side of the lifting pedestal through inclined frames, and the convex point positioning seat and the magnetic attraction positioning seat are arranged between the gaps between the steel bar placing seats of the flat steaming bottom plate.

7. The ground turning assembly of claim 1 in the form of a double station, wherein, The conductive conveying frame is a positive horizontal transmission conveying frame, and the transmission conveying frame moves and rolls from left to right in a transverse direction.