Ton bag breaking and collecting device

Abstract

The utility model discloses a ton bag breaking and collecting device which comprises a supporting frame, a flow control mechanism is arranged on the supporting frame and comprises an installation sleeve, a rotating pipe, a gear ring, a transmission wheel, a rotating plate and a driving mechanism, the installation sleeve is installed on the supporting frame, the rotating pipe is installed in the installation sleeve in a rotating mode, the gear ring is installed at the top end of the rotating pipe, and the transmission wheel is installed on the rotating plate. The transmission wheels are rotationally installed on the inner wall of the installation sleeve and meshed with the gear ring, the rotating plate is installed on the inner sides of the transmission wheels, when the rotating plate rotates, a dynamic flowing space is gradually formed by leakage holes and gaps below the leakage holes, materials can flow out of the leakage holes at the set flow speed, the flow speed of the materials can be adjusted through the flow control design, and the flow speed of the materials can be adjusted. And the feeding requirements of different production lines can be met, accumulation and blockage caused by too fast discharging are avoided, and the situation that the production efficiency is affected by too slow discharging is prevented.

Description

TECHNICAL FIELD

[0001] The utility model relates to industrial production and logistics transportation technical field more specifically, it relates to ton bag bag broken bag material collecting device. BACKGROUND

[0002] In industrial production and logistics transportation, ton bag is widely used for storage and transportation of bulk materials, however, when using ton bag to put materials, the traditional operation mode often needs the operator to manually open the bag and process, workers need to use tools to cut or shear ton bag, and then guide the material to fall into the downstream equipment gradually by artificial, this manual opening bag mode not only has great labor intensity, but also easily leads to low operation efficiency, wastes time, can not satisfy the demand of modern industry to high efficiency and automation operation, in addition, due to the operation of bag in the process of opening bag is not enough standard, may produce material spilling, dust pollution or other security risks, further influence production environment and material utilization rate;

[0003] In addition, in the process of material collecting, the flow rate of material is directly related to the stability and efficiency of production line, the existing method usually relies on ton bag gravity to discharge, but this process lacks precise flow rate control means, leading to material accumulation or blockage when discharging too fast, and affecting production rhythm when discharging too slow, since the prior art can not effectively adjust the flow rate of material in the process of collecting, the flow demand in different production scenes is difficult to meet, thereby limiting the adaptability of equipment to complex working conditions, also affecting the improvement of overall production efficiency. UTILITY MODEL CONTENT

[0004] (I) technical problem solved

[0005] In view of the problems in the prior art, the utility model provides ton bag bag broken material collecting device to solve the technical problems that lack precise flow rate control means, leading to material accumulation or blockage when discharging too fast.

[0006] (II) technical scheme

[0007] To achieve the above objectives, this utility model provides the following technical solution: a ton bag breaking and collecting device, including a support frame, on which a flow control mechanism is provided. The flow control mechanism includes an installation sleeve, a rotating tube, a toothed ring, a transmission wheel, a rotating plate, and a drive mechanism. The installation sleeve is installed on the support frame, the rotating tube is rotatably installed inside the installation sleeve, the toothed ring is installed at the top of the rotating tube, multiple sets of transmission wheels are rotatably installed on the inner wall of the installation sleeve and mesh with the toothed ring, the rotating plate is installed inside the multiple sets of transmission wheels, and a bag breaking mechanism is provided at the bottom of the installation sleeve. The bag breaking mechanism includes a feeding cylinder, a fixed frame, a support rod, an installation frame, a hinge rod, a knife holder, a bag breaking knife, and a linkage mechanism. The feeding cylinder is installed at the top of the installation sleeve, the fixed frame is installed inside the feeding cylinder, the support rod is installed on the top surface of the fixed frame, the installation frame is installed at the top of the support rod, multiple sets of hinge rods are rotatably installed on the installation frame, the knife holder is installed at the top of the multiple sets of hinge rods, and the bag breaking knife is installed on the multiple sets of knife holders.

[0008] The present invention is further configured such that the driving mechanism includes a motor, a driving wheel, and a driven wheel. The motor is mounted on the outer wall of the mounting sleeve, the driving wheel is mounted on the output end of the motor, and the driven wheel is mounted on the outer wall of the rotating tube and meshes with the driving wheel. With this design, the output of the motor can be transmitted to the driven wheel through the driving wheel, and then the driven wheel drives the rotating tube to rotate synchronously, thereby realizing the driving effect of the entire flow control mechanism. This transmission method has a compact structure and runs smoothly, which can effectively reduce the failure rate of the equipment and improve the flow control accuracy.

[0009] The present invention is further configured such that each of the multiple sets of rotating plates is provided with a leakage hole, and the leakage holes are arranged in several sets and evenly distributed on the multiple sets of rotating plates. Through the evenly distributed leakage hole design, it can be ensured that the material falls evenly during the flow control process, avoiding the problem of local material discharge being too fast or blockage. The multiple sets of leakage holes can also meet the different material flow requirements, improve the applicability and flow control stability of the equipment, and enhance the continuity and fluidity of the material falling.

[0010] The present invention is further configured such that a hopper is installed at the top of the feeding cylinder. By installing the hopper at the top of the feeding cylinder, the bottom of the ton bag can be surrounded and supported, ensuring the stability of the ton bag during the bag breaking process, preventing the ton bag from swinging and causing cutting deviation, which would affect the outflow of materials. At the same time, the hopper can also play a guiding role, facilitating the accurate placement of the ton bag and improving the efficiency and accuracy of the bag breaking operation.

[0011] The utility model further sets up, a plurality of groups reinforcing rod are hinged between the tool rest and mounting frame, through the design of hinged reinforcing rod, can effectively strengthen the connection stability of tool rest and mounting frame, avoid in the process of cutting of bag breaking knife because of the tool rest swing or uneven stress leads to the decline of bag breaking precision, reinforcing rod still can disperse the stress concentration when bag breaking knife stress, prolong the service life of equipment, improve the reliability and stability of bag breaking process simultaneously.

[0012] The utility model further sets up, a plurality of groups connecting block are installed to the transmission wheel outside, a plurality of groups connecting block are set up disc -shaped and rotate the installation in the mounting bush, through the disc -shaped connecting block of transmission wheel outside installation, can further strengthen the structural stability of transmission wheel, make transmission wheel in the rotation process can better keep balance, avoid the deflection problem of high -speed rotation, and disc -shaped design can reduce the friction resistance when transmission wheel operation, improve the stability and service life of equipment operation.

[0013] The utility model further sets up, a plurality of groups round angle are all set up to the outer side of rotation board, through setting up round angle design to the outer side of rotation board, can reduce the obstruction or friction of material in the falling process because of sharp edge, reduce the abrasion problem of other parts of equipment because of the edge too sharp when rotation board rotates, and this round angle design can also improve the smoothness of material flow, further optimize the effect of controlling flow, ensure the reliability and stability of equipment operation. The utility model further sets up, the linkage mechanism includes cylinder, push board, connecting rod, sliding sleeve, arc plate, arc slot, slide rod and pull plate, the cylinder is installed at fixed frame bottom end, the push board is installed at cylinder telescopic end, the connecting rod is installed at push board, the sliding sleeve is installed in the outer wall of support rod, a plurality of groups arc plate are set up and installed in the outer wall of sliding sleeve, the arc slot is set up on a plurality of groups arc plate, the slide rod is installed at a plurality of groups hinge rod bottom and slides in the arc slot, the pull plate is fixedly connected with sliding sleeve and connecting rod, through the driving of cylinder telescopic end, drive push board, connecting rod and pull plate's cooperation and motion, thereby drive sliding sleeve along support rod sliding, further make the movement of arc plate drive slide rod sliding in the arc slot, finally adjust the angle change of hinge rod, complete the opening and closing action of bag breaking knife. The utility model further sets up, a plurality of groups reinforcing rod are hinged between the tool rest and mounting frame, through the design of hinged reinforcing rod, can effectively strengthen the connection stability of tool rest and mounting frame, avoid in the process of cutting of bag breaking knife because of the tool rest swing or uneven stress leads to the decline of bag breaking precision, reinforcing rod still can disperse the stress concentration when bag breaking knife stress, prolong the service life of equipment, improve the reliability and stability of bag breaking process simultaneously.

[0014] (Three) beneficial effects

[0015] Compared with the prior art, the utility model provides ton bag bag breaking and collecting device, has the following beneficial effects:

[0016] 1、Through the design of the bag breaking mechanism, the surrounding bucket at the top of the feeding cylinder surrounds and supports the bottom of the ton bag, ensuring that the bag body can be stably positioned during cutting. At the same time, the bag breaking knife is installed on the knife holder, which is driven by the cylinder to move the linkage sleeve, push plate and connecting rod, so that the knife holder and bag breaking knife can be smoothly closed and cut the bottom of the bag body, realizing precise bag breaking. This design does not require manual intervention in the cutting process, which not only improves the operation safety, but also significantly improves the bag breaking efficiency, reduces the problem of material leakage caused by uneven cutting of the bag body, and maintains the cleanliness of the operating environment and maximizes the utilization rate of the material.

[0017] 2、The linkage mechanism drives the coordinated movement of the push plate, connecting rod and pull plate through the pushing action of the telescopic end of the cylinder, thereby driving the sleeve to slide along the support rod, further driving the sliding rod to slide in the arc-shaped slot through the movement of the arc-shaped plate, and finally adjusting the angle change of the hinged rod to complete the opening and closing action of the bag breaking knife. This linkage method can realize precise control of the bag breaking knife, making the bag breaking action smooth and moderate in force, avoiding excessive cutting that causes excessive damage to the bag body, and also reducing the wear of the bag breaking knife and prolonging the service life of the equipment.

[0018] 3、The flow control mechanism drives the driving wheel to rotate through the motor, thereby driving the driven wheel and the rotating tube connected thereto to rotate synchronously. The gear ring at the top of the rotating tube is engaged with the transmission wheel, so that the transmission wheel can drive the rotating plate to rotate. The leakage holes on the rotating plate are evenly distributed. When the rotating plate rotates, the leakage holes and the gap below gradually form a dynamic flow space, and the material can flow out of the leakage holes at a set flow rate. This flow control design makes the material flow rate adjustable, which can adapt to the material feeding demand of different production lines, avoiding accumulation and blockage caused by too fast feeding, and preventing the production efficiency from being affected by too slow feeding. In addition, the round corner structure arranged on the outer side of the rotating plate reduces the resistance of the material in the flow process, ensuring the continuity and stability of the material flow. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall structure schematic view of the ton bag bag breaking and material collecting device in the utility model.

[0020] Figure 2 It is the sectional structure schematic view of the bag breaking mechanism in the utility model.

[0021] Figure 3 It is the structure schematic view of the linkage mechanism in the utility model.

[0022] Figure 4 It is the sectional structure schematic view of the flow control mechanism in the utility model.

[0023] Figure 5 It is the structure schematic view of the driving mechanism in the utility model.

[0024] In the figure: 1, support frame; 2, mounting sleeve; 3, rotating pipe; 4, gear ring; 5, transmission wheel; 6, rotating plate; 7, feeding cylinder; 8, fixed frame; 9, support rod; 10, mounting frame; 11, articulated rod; 12, tool holder; 13, bag breaking knife; 14, motor; 15, driving wheel; 16, driven wheel; 17, leakage hole; 18, surrounding bucket; 19, reinforcing rod; 20, connecting block; 21, air cylinder; 22, push plate; 23, connecting rod; 24, sliding sleeve; 25, arc plate; 26, arc groove; 27, sliding rod; 28, pull plate. DETAILED DESCRIPTION

[0025] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0027] In the present application, unless otherwise specified, the directions used such as "up, down" are generally with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for the convenience of understanding and description, "left, right" are generally with respect to the left and right shown in the drawings; "inner, outer" refer to the inner and outer with respect to the contour of each component itself, but the above directional words are not used to limit the present application.

[0028] Please refer to Figures 1-5 Tons of bag breaking and material collecting device, including support frame 1, support frame 1 is provided with flow control mechanism, flow control mechanism includes mounting sleeve 2, rotating pipe 3, gear ring 4, transmission wheel 5, rotating plate 6 and driving mechanism, mounting sleeve 2 is installed on support frame 1, rotating pipe 3 is rotatably installed in mounting sleeve 2, gear ring 4 is installed at the top end of rotating pipe 3, transmission wheel 5 is provided with a plurality of groups of rotatingly installed in the inner wall of mounting sleeve 2 and meshed with gear ring 4, rotating plate 6 is installed on the inner side of the plurality of transmission wheels 5, the bottom end of mounting sleeve 2 is provided with bag breaking mechanism, bag breaking mechanism includes feeding cylinder 7, fixed frame 8, support rod 9, mounting frame 10, articulated rod 11, tool holder 12, bag breaking knife 13 and linkage mechanism, feeding cylinder 7 is installed at the top end of mounting sleeve 2, fixed frame 8 is installed in feeding cylinder 7, support rod 9 is installed on the top surface of fixed frame 8, mounting frame 10 is installed at the top end of support rod 9, articulated rod 11 is provided with a plurality of groups of rotatingly installed on mounting frame 10, tool holder 12 is installed at the top end of the plurality of articulated rods 11, bag breaking knife 13 is installed on the plurality of tool holders 12.

[0029] Driving mechanism includes motor 14, driving wheel 15 and driven wheel 16, motor 14 is installed on the outer wall of mounting sleeve 2, driving wheel 15 is installed on the output end of motor 14, driven wheel 16 is installed on the outer wall of rotating pipe 3 and meshed with driving wheel 15.

[0030] The plurality of rotating plates 6 are provided with a plurality of holes 17, and the plurality of holes 17 are uniformly distributed on the plurality of rotating plates 6.

[0031] The top end of the feeding cylinder 7 is provided with a surrounding bucket 18.

[0032] The plurality of tool holders 12 and the mounting frame 10 are hingedly provided with reinforcing rods 19.

[0033] The plurality of transmission wheels 5 are provided with connecting blocks 20 on the outer side, and the plurality of connecting blocks 20 are provided in a disc shape and are rotatably installed in the mounting sleeve 2.

[0034] The plurality of rotating plates 6 are provided with a plurality of holes 17, and the plurality of holes 17 are uniformly distributed on the plurality of rotating plates 6.

[0035] The linkage mechanism comprises a cylinder 21, a push plate 22, a connecting rod 23, a sliding sleeve 24, an arc-shaped plate 25, an arc-shaped groove 26, a sliding rod 27, and a pull plate 28. The cylinder 21 is installed at the bottom end of the fixed frame 8, the push plate 22 is installed at the telescopic end of the cylinder 21, the connecting rod 23 is installed on the push plate 22, the sliding sleeve 24 is slidingly installed on the outer wall of the supporting rod 9, the arc-shaped plate 25 is provided with a plurality of arc-shaped plates 25 installed on the outer wall of the sliding sleeve 24, the arc-shaped groove 26 is provided on the plurality of arc-shaped plates 25, the sliding rod 27 is installed at the bottom end of the plurality of hinged rods 11 and slidingly installed in the arc-shaped groove 26, and the pull plate 28 is fixedly connected with the sliding sleeve 24 and the connecting rod 23.

[0036] In this embodiment, the output end of the motor 14 drives the driving wheel 15 to rotate. The driving wheel 15 is engaged with the driven wheel 16, thereby driving the driven wheel 16 to rotate, and the driven wheel 16 is connected with the rotating pipe 3, so that the rotating pipe 3 rotates synchronously. The rotation of the rotating pipe 3 drives the gear ring 4 installed at the top of the rotating pipe 3 to rotate. The gear ring 4 drives the plurality of transmission wheels 5 to rotate through the engaged transmission wheel 5, and the rotating plate 6 on the inner side of the transmission wheel 5 rotates. The gap formed in the rotating plate 6 enables the material to fall through the flow space between the plurality of rotating plates 6 and the holes 17 at a set flow rate, thereby playing a role in controlling the flow. The ton bag is manually or mechanically hoisted to the top of the feeding cylinder 7, and the surrounding bucket 18 at the top of the feeding cylinder 7 surrounds and supports the bottom surface of the bag body, thereby ensuring that the bag body is aligned with the bag breaking mechanism. Then, the cylinder 21 is started to drive the telescopic end to push the push plate 22. The push plate 22 pulls the pull plate 28 through the connecting rod 23. The pull plate 28 drives the sliding rod 27 to slide along the supporting rod 9. The sliding sleeve 24 drives the plurality of arc-shaped plates 25 to move, thereby enabling the sliding rod 27 to slide in the arc-shaped groove 26. The sliding rod 27 changes the angle of the hinged rod 11 during the sliding process, thereby driving the plurality of tool holders 12 and the bag breaking knife 13 to move closer to each other to cut the bottom surface of the bag.

[0037] In summary, the overall device in use or operation: through the output end of the motor 14 drive the driving wheel 15 rotation. Driving wheel 15 and driven wheel 16 mesh, so as to drive the driven wheel 16 rotation, and through the driven wheel 16 connection pipe 3, make pipe 3 synchronous rotation, the rotation of the pipe 3 drive its top installed gear ring 4 rotation. Gear ring 4 through the mesh transmission wheel 5 drive multiple sets of transmission wheel 5 rotation, the inside of transmission wheel 5 rotation of the rotating plate 6, the gap formed in the rotating plate 6 makes the material can be according to the set flow rate through the flow space between the hole 17 and multiple sets of rotating plate 6 falling, play the role of flow control, ton bag bagged by artificial or mechanical hoisting to the feeding cylinder 7 above, and through the feeding cylinder 7 top of the surrounding bucket 18 to the bag body bottom face surrounding support, ensure bag body alignment bag breaking mechanism, then start the cylinder 21 make its telescopic end push plate 22, push plate 22 through the connecting rod 23 pull plate 28, pull plate 28 drive the sea along the support rod 9 slide sleeve 24 drive multiple sets of arc plate 25 movement, so that the slide rod 27 in the arc slot 26 sliding, slide rod 27 sliding process drive the angle of the hinge rod 11 change, so as to drive multiple sets of knife holder 12 and bag breaking knife 13 to close to the bag body bottom face cutting bag breaking.

[0038] In the above-mentioned all the schemes, the connection between the two components can be selected according to the actual situation, welding, bolt and nut cooperation connection, bolt or screw connection or other known connection mode, not one by one hereinafter, whenever it is involved in the fixed connection, preferably consider is welding, although the embodiments of the utility model have been shown and described, for those skilled in the art, it can be understood that without departing from the principles and spirit of the utility model, a variety of changes, modifications, replacements and modifications can be made to these embodiments, the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A device for collecting material from broken ton bag, comprising a support frame (1), characterized in that: The support frame (1) is provided with a flow control mechanism, which comprises a mounting sleeve (2), a rotating pipe (3), a gear ring (4), a transmission wheel (5), a rotating plate (6) and a driving mechanism, the mounting sleeve (2) is mounted on the support frame (1), the rotating pipe (3) is rotatably mounted in the mounting sleeve (2), the gear ring (4) is mounted at the top end of the rotating pipe (3), the transmission wheel (5) is provided with a plurality of groups of rotatingly mounted in the inner wall of the mounting sleeve (2) and meshed with the gear ring (4), the rotating plate (6) is mounted on the inner side of the plurality of transmission wheels (5), the bottom end of the mounting sleeve (2) is provided with a bag breaking mechanism, the bag breaking mechanism comprises a feeding cylinder (7), a fixed frame (8), a supporting rod (9), a mounting frame (10), a hinged rod (11), a knife holder (12), a bag breaking knife (13) and a linkage mechanism, the feeding cylinder (7) is mounted at the top end of the mounting sleeve (2), the fixed frame (8) is mounted in the feeding cylinder (7), the supporting rod (9) is mounted on the top surface of the fixed frame (8), the mounting frame (10) is mounted at the top end of the supporting rod (9), the hinged rod (11) is provided with a plurality of groups of rotatingly mounted on the mounting frame (10), the knife holder (12) is mounted at the top end of the plurality of hinged rods (11), and the bag breaking knife (13) is mounted on the plurality of knife holders (12).

2. The ton bag bag breaking material receiving device according to claim 1, characterized in that: The driving mechanism comprises a motor (14), a driving wheel (15) and a driven wheel (16), the motor (14) is mounted on the outer wall of the mounting sleeve (2), the driving wheel (15) is mounted on the output end of the motor (14), and the driven wheel (16) is mounted on the outer wall of the rotating pipe (3) and meshed with the driving wheel (15).

3. The ton bag bag-breaking material receiving device according to claim 2, characterized in that a plurality of groups A plurality of groups of the rotating plate (6) are provided with a plurality of groups of leakage holes (17) which are uniformly distributed on the plurality of rotating plates (6).

4. The ton bag bag breaking material receiving device according to claim 3, characterized in that: A surrounding bucket (18) is mounted at the top end of the feeding cylinder (7).

5. The ton bag bag-breaking material receiving device according to claim 4, characterized in that a plurality of groups A reinforcing rod (19) is hingedly arranged between the knife holder (12) and the mounting frame (10).

6. The ton bag bag breaking material receiving device according to claim 5, characterized in that a plurality of groups A plurality of groups of the connecting blocks (20) are disc-shaped and rotatably mounted in the mounting sleeve (2).

7. The ton bag bag breaking material receiving device according to claim 6, characterized in that: A plurality of groups of the rotating plate (6) are provided with rounded corners.

8. The ton bag bag breaking material receiving device according to claim 7, characterized in that: The linkage mechanism comprises a pneumatic cylinder (21), a push plate (22), a connecting rod (23), a sliding sleeve (24), an arc-shaped plate (25), an arc-shaped groove (26), a sliding rod (27) and a pull plate (28), the pneumatic cylinder (21) is mounted at the bottom end of the fixed frame (8), the push plate (22) is mounted at the telescopic end of the pneumatic cylinder (21), the connecting rod (23) is mounted on the push plate (22), the sliding sleeve (24) is slidingly mounted on the outer wall of the supporting rod (9), the arc-shaped plate (25) is provided with a plurality of groups of mounting on the outer wall of the sliding sleeve (24), the arc-shaped groove (26) is arranged on the plurality of arc-shaped plates (25), the sliding rod (27) is mounted at the bottom end of the plurality of hinged rods (11) and slidingly arranged in the arc-shaped groove (26), and the pull plate (28) is fixedly connected with the sliding sleeve (24) and the connecting rod (23).

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