Novel uniform discharging device for powder bin
By installing a silo wall vibrator on the outer wall of the powder silo and using a spiral guide plate and a rotating rake inside to disperse the powder, the problem of poor flowability of high-viscosity powder is solved, achieving uniform powder outflow and stable system operation, and reducing production costs.
Patent Information
- Application Number
- CN202423310868.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing powder conveying systems, high-viscosity powders are prone to center flow, channeling, and bridging phenomena, resulting in uneven powder flow. Traditional devices are complex in structure or expensive, making it difficult to effectively solve the powder flowability problem.
The powder silo is equipped with a silo wall vibrator on the outer wall and a spiral guide plate and a rotating rake inside. The powder is dispersed three times by the rotating rake and the spiral guide plate. Combined with the rotating shaft and transmission components, the powder is ensured to flow out evenly.
It improves the flowability of powder, avoids center flow and channel flow, ensures continuous and stable operation of the system, reduces production costs, and improves work efficiency.
Smart Images

Figure CN223606199U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to powder storage and conveying technical field, concretely relates to a novel powder bin uniform discharging device. BACKGROUND
[0002] The dry powder material has small particle size and light specific gravity, and the pneumatic conveying effect is better in the powder conveying system. The powder bin is a common device in the powder pneumatic conveying, and the powder is injected into the powder bin through the top powder inlet by dumping or through the side powder inlet by pneumatic conveying. Ideally, the powder should be uniformly and stably discharged from the bottom outlet of the powder bin. However, for the powder with high viscosity, abnormal conditions such as center flow and channel flow are easily generated, which significantly reduces the uniformity of the powder discharge, and even the bridging phenomenon occurs, which causes the powder to be completely unable to flow out. To avoid the above abnormal conditions, compressed air or mechanical stirring is usually used to uniformly discharge or loosen the powder in the bin.
[0003] The traditional compressed air uniform discharging device is distributed on the wall surface of the powder bin cone section. When the powder bin is large, the uniform discharging effect on the powder in the central part of the powder bin is poor. Moreover, since the compressed air outlet is directed upward, the powder is easily blocked in the air outlet. To solve this problem, a bin wall vibrator is usually installed to make the powder around the bin wall fall down by vibrating the bin wall. The bin wall vibrator has good effect when used on the flat plate wall, but has poor effect when used on the conical wall. The powder with high viscosity is easily subjected to center flow, channel flow, and other conditions that are not conducive to discharging.
[0004] The patent publication CN205151079U discloses a powder bin, which vibrates the powder in the powder bin by setting a vibrating plate inside the powder bin, and ensures the flow of the powder by setting a screw at the position of the discharge outlet. However, the vibrating plate is set inside the powder bin, and the vibration effect on the powder at the middle position of the powder bin is poor. When the powder reaches the discharge outlet, it is not well dispersed, which results in low flowability of the powder at the discharge outlet. The motor needs to transmit greater force to the screw to complete the powder discharge.
[0005] The patent publication CN116986152A discloses an auxiliary discharging device for a powder bin, which realizes the stirring of the powder in the powder bin by setting a first stirring assembly and a second stirring assembly, and ensures the smoothness of the powder flow. However, the device has relatively complex structure and high purchase cost, which is not conducive to small and micro enterprises to save production cost.
[0006] To solve the above problems, a novel powder bin uniform discharging device is proposed. UTILITY MODEL CONTENTS
[0007] The utility model discloses in order to solve above-mentioned technical problem provides a novel powder bin uniform unloading device, its simple structure, convenient to use can be applicable to multiple use environment.
[0008] The utility model discloses a technical scheme is: a kind of novel powder bin uniform unloading device, including powder bin main part, powder bin main part outer wall is fixed with bin wall vibrator, the inside of powder bin main part is equipped with conical dust cover, conical dust cover lower end is connected with transmission assembly, transmission assembly one end connects short section a, the other end connects power system;Short section a one end detachably connects transmission assembly, the other end is fixedly arranged on the inner wall of powder bin main part;Power system one end connects transmission assembly, the other end passes through and extends to the outside of powder bin main part from the sealing connecting hole of powder bin main part, transmission assembly bottom is connected with rotating shaft, rotating shaft is arranged between the bottom of conical dust cover and the bottom of powder bin main part discharge port, rotating shaft upper portion is fixedly covered and is provided with spiral guide plate, rotating shaft lower portion is fixedly provided with rotating harrow, rotating harrow is arranged at the discharge port of powder bin main part, discharge port bottom is connected with plug-in valve, plug-in valve bottom is provided with star type unloader.
[0009] Bin wall vibrator includes motor fixedly arranged on bin wall, motor is connected with vibration plate, and vibration plate is arranged on the outer wall of powder bin main part.
[0010] Transmission assembly includes dust cover setting at the bottom of conical dust cover, dust cover is connected with dust chamber below, and dust chamber two sides extend outward and are provided with connecting pipe a and connecting pipe b, and connecting pipe a of dust chamber left end is detachably connected with short section a, and connecting pipe b of dust chamber right end is detachably connected with power system;Dust cover middle is equipped with recess, and first transmission bearing is fixedly arranged in recess, and through hole is equipped with in recess center, and gear shaft is arranged in dust chamber, and gear shaft top passes through and is connected with first transmission bearing, and gear shaft upper portion is fixedly covered and is provided with large gear, and large gear is arranged in dust chamber and is connected with power system, and the bottom of dust chamber is equipped with recess, and second transmission bearing is arranged in recess, and gear shaft bottom is connected with second transmission bearing, and the bottom of second transmission bearing is connected with rotating shaft.
[0011] Power system includes short section b detachably connected with connecting pipe b, short section b passes through and extends to the outside of powder bin main part from the sealing connecting hole of powder bin main part, and is detachably connected with speed reducer motor, and short section b is penetrated, and the top of short section b is equipped with bearing a, and the bottom is equipped with bearing b, and bearing a and bearing b are connected by shaft b between them, and bearing b top is connected with shaft b, and bottom is connected with the rotating shaft of speed reducer motor, and bearing a bottom is connected with shaft b, and top is connected with shaft a, and shaft a top is fixedly connected with pinion, and pinion is engaged with the large gear of transmission assembly.
[0012] Sealing ring and bearing cover are arranged on bearing a, bearing b, first transmission bearing and second transmission bearing for sealing.
[0013] The top of the rotating shaft is sleeved with a dustproof sealing ring, and the top of the dustproof sealing ring is connected with the bottom of the dustproof chamber.
[0014] The detachable connection is a flange connection, a pin connection or a buckle connection.
[0015] The utility model discloses the beneficial effect that:
[0016] The utility model discloses simple production, convenient to use, reasonable in structure, low in cost, set up the warehouse wall vibrator through the outer wall of powder storehouse main part, to avoid the powder material accumulation of powder storehouse main part inner wall, set up spiral guide plate in the middle part of powder storehouse main part, and the powder material of the middle part of powder storehouse main part is dispersed, and the powder material of the powder storehouse main body discharge port position is further dispersed through the rotary harrow, through three dispersion, avoid the center flow, the ditch flow, the powder material vibration more porcelain solid and so on not beneficial to the situation of unloading in the process of unloading, improve the flowability of powder material, guarantee system continuous stable operation, provide stable powder material conveying for the next process, improve work efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0017] Fig. 1 It is the sectional view structure schematic diagram of the utility model;
[0018] Fig. 2 It is the transmission assembly structure schematic diagram of the utility model;
[0019] Fig. 3 It is the power system structure schematic diagram of the utility model.
[0020] Mark in drawing: 1, powder storehouse main part;2, warehouse wall vibrator, 21, motor, 22, vibration plate;3, vertebral body dust cover;4, transmission assembly, 41, dust cover, 42, dustproof chamber, 43, connecting pipe a, 44, connecting pipe b, 45, first transmission bearing, 46, second transmission bearing, 47, gear rotating shaft, 48, large gear wheel;5, short section a;6, power system, 61, short section b, 62, speed reducer motor, 621, rotating shaft, 63, bearing a, 64, bearing b, 65, rotating shaft a, 66, rotating shaft b, 67, pinion;7, rotating shaft, 71, dustproof sealing ring;8, spiral guide plate;9, rotary harrow;10, plug-in valve;11, star type unloader. DETAILED DESCRIPTION
[0021] The specific implementation of the utility model is further explained in detail in combination with the drawings.
[0022] For example, Figs. 1-3As shown, a new powder bin uniform discharging device, including powder bin main body 1, the outer wall of powder bin main body 1 is fixedly provided with bin wall vibrator 2, bin wall vibrator 2 includes motor 21 fixedly arranged on the bin wall of powder bin main body 1, motor 21 is connected with vibration plate 22, vibration plate 22 is arranged on the outer wall of powder bin main body 1, the inside of powder bin main body 1 is provided with conical dust cover 3, the lower end of conical dust cover 3 is connected with transmission assembly 4, transmission assembly 4 includes dust cover 41 arranged at the bottom of conical dust cover 3, dust cover 41 is connected with dust chamber 42 below, dust chamber 42 extends outwardly on both sides and is provided with connecting pipe a 43 and connecting pipe b 44, connecting pipe a 43 at the left end of dust chamber 42 is connected with short section a 5 fixedly arranged on the inner wall of powder bin main body through flange; dust cover 41 is provided with recess in the middle, first transmission bearing 45 is fixedly arranged in the recess, the center of recess is provided with through hole, gear rotating shaft 47 is arranged in the inside of dust chamber 42, the top of gear rotating shaft 47 passes through the through hole in the center of recess and is connected with first transmission bearing 45, large gear 48 is fixedly arranged on the upper part of gear rotating shaft 47, large gear 48 is arranged in the inside of dust chamber 42 and is engagedly connected with power system 6, dust chamber 46 is provided with recess at the bottom, second transmission bearing 46 is arranged in the recess, the bottom of gear rotating shaft 47 is connected with second transmission bearing 46, rotating shaft 7 is connected with the bottom of second transmission bearing 46; rotating shaft 7 is provided with dust seal ring 71 on the top, dust seal ring 71 is connected with the bottom of dust chamber 42, rotating shaft 7 is arranged between the bottom of dust chamber 42 and the bottom discharge port of powder bin main body 1, spiral guide plate 8 is fixedly arranged on the upper part of rotating shaft 7, rotating rake 9 is fixedly arranged on the lower part of rotating shaft 7, rotating rake 9 is arranged at the discharge port of powder bin main body 1, plug valve 10 is connected with the bottom of discharge port, star-shaped unloader 11 is arranged on the bottom of plug valve 10; connecting pipe b 44 at the right end of dust chamber 42 is connected with power system 6 through flange, power system 6 includes short section b 61 connected with connecting pipe b 44 through flange, short section b 61 extends to the outside of powder bin main body 1 from the sealing connection hole formed on the powder bin main body 1 and is connected with speed reducer 62 through flange, short section b 61 is penetrated in the middle, bearing a 63 is arranged on the top of short section b 61, bearing b 64 is arranged on the bottom, bearing a 63 and bearing b 64 are connected through rotating shaft b 66, bearing b 64 is connected with rotating shaft b 66 on the top, rotating shaft b 66 is connected with rotating shaft 621 of speed reducer 62 on the bottom, bearing a 63 is connected with rotating shaft b 66 on the top, rotating shaft a 65 is connected with small gear 67 on the top, small gear 67 is engaged with large gear 48 of transmission assembly 4; sealing ring and bearing cover are arranged on bearing a 63, bearing b 64, first transmission bearing 45 and second transmission bearing 46 for sealing.
[0023] The new powder bin uniform discharging device, when in use, opens the plug valve 10 and the star-shaped discharger 11, the powder in the powder bin main body 1 starts to discharge, opens the motor 21, drives the vibration plate 22 to vibrate, vibrates the bin wall of the powder bin main body 1, avoids the powder to accumulate in the inner surface of the bin wall, opens the speed reducer motor 62, drives the rotating shaft b66 and the rotating shaft a65 through the rotating shaft 621, the rotating shaft a65 drives the pinion 67, the pinion 57 drives the gear wheel 48, the gear wheel 48 drives the gear rotating shaft 47, the gear rotating shaft 47 drives the rotating shaft 7, the rotating shaft 7 drives the spiral guide plate 8 and the rotating rake 9 to rotate, scatters the powder in the central part of the powder bin main body 1, avoids the powder to appear central flow, groove flow, the powder is more and more porcelain solid in the process of discharging, etc. Unfavorable discharging conditions, improve the flowability of the powder, ensure the continuous and stable operation of the system, provide stable powder conveying for the next process, improve the work efficiency.
Claims
1. A novel powder bin uniform discharging device, comprising a powder bin body (1), a bin wall vibrator (2) is fixedly arranged on the outer wall of the powder bin body (1), characterized in that: The inside of the powder bin main body (1) is provided with a conical dust cover (3), the lower end of the conical dust cover (3) is connected with a transmission assembly (4), one end of the transmission assembly (4) is connected with a short section a (5), and the other end is connected with a power system (6); one end of the short section a (5) is detachably connected with the transmission assembly (4), and the other end is fixedly arranged on the inner wall of the powder bin main body (1); one end of the power system (6) is connected with the transmission assembly (4), and the other end extends to the outside of the powder bin main body (1) from the sealing connecting hole formed in the powder bin main body (1), the bottom of the transmission assembly (4) is connected with a rotating shaft (7), the rotating shaft (7) is arranged between the bottom of the conical dust cover (3) and the bottom discharge port of the powder bin main body (1), a spiral guide plate (8) is fixedly arranged on the upper part of the rotating shaft (7), and a rotating rake (9) is fixedly arranged on the lower part of the rotating shaft (7); the rotating rake (9) is arranged at the discharge port of the powder bin main body (1), a plug valve (10) is connected to the bottom of the discharge port, and a star-shaped unloader (11) is arranged at the bottom of the plug valve (10).
2. The novel uniform powder bin discharging device according to claim 1, characterized in that: The bin wall vibrator (2) comprises a motor (21) fixedly arranged on the bin wall, the motor (21) is connected with a vibrating plate (22), and the vibrating plate (22) is arranged on the outer wall of the powder bin main body (1).
3. The novel uniform powder bin discharging device according to claim 1, characterized in that: The transmission assembly (4) comprises a dust cover (41) arranged at the bottom of the conical dust cover (3), a dust chamber (42) connected below the dust cover (41), and connecting pipes a (43) and b (44) extending outward on both sides of the dust chamber (42); the connecting pipe a (43) on the left end of the dust chamber (42) is detachably connected with the short section a (5), and the connecting pipe b (44) on the right end of the dust chamber (42) is detachably connected with the power system (6); a recess is arranged in the middle of the dust cover (41), a first transmission bearing (45) is fixedly arranged in the recess, a through hole is arranged at the center of the recess, a gear rotating shaft (47) is arranged in the dust chamber (42), the top of the gear rotating shaft (47) penetrates through the through hole at the center of the recess and is connected with the first transmission bearing (45), a large gear (48) is fixedly arranged on the upper part of the gear rotating shaft (47), the large gear (48) is arranged in the dust chamber (42) and is connected with the power system (6), a recess is arranged at the bottom of the dust chamber (42), a second transmission bearing (46) is arranged in the recess, the bottom of the gear rotating shaft (47) is connected with the second transmission bearing (46), and the bottom of the second transmission bearing (46) is connected with the rotating shaft (7).
4. The novel uniform powder bin discharging device according to claim 3, characterized in that: The power system (6) comprises a short section b (61) detachably connected with the connecting pipe b (44), the short section b (61) extending through a sealing connecting hole formed on the powder bin body (1) to the outside of the powder bin body (1) and detachably connected with a speed reducer (62), the short section b (61) being penetrated in the middle, the top of the short section b (61) being provided with a bearing a (63), the bottom of the short section b (61) being provided with a bearing b (64), the bearing a (63) and the bearing b (64) being connected through a rotating shaft b (66), the top of the bearing b (64) being connected with the rotating shaft b (66), the bottom of the bearing b (64) being connected with a rotating shaft (621) of the speed reducer (62), the bottom of the bearing a (63) being connected with the rotating shaft b (66), the top of the bearing a (63) being connected with a rotating shaft a (65), the top of the rotating shaft a (65) being fixedly connected with a pinion (67), the pinion (67) being engaged with a large gear (48) of the transmission assembly (4).
5. The novel uniform powder bin discharging device according to claim 4, characterized in that: The bearing a (63) and the bearing b (64) are both provided with sealing rings and bearing covers to seal the bearing a (63) and the bearing b (64).
6. The novel uniform powder bin discharging device according to claim 3, characterized in that: The first transmission bearing (45) and the second transmission bearing (46) are both provided with sealing rings and bearing covers to seal the first transmission bearing (45) and the second transmission bearing (46).
7. The novel uniform powder bin discharging device according to claim 3, characterized in that: The rotating shaft (7) is provided on the top with a dustproof sealing ring (71), and the dustproof sealing ring (71) is connected with the bottom of the dustproof chamber (42).
8. A new type of uniform powder bin discharging device according to claim 1, 3 or 4, characterized in that: The detachable connection is a flange connection, a pin connection or a buckle connection.
Citation Information
Patent Citations
Powder silo
CN205151079U