Anti-drift transport device for UV printing process

By using the hydraulic mechanism and friction strip design of the anti-deviation conveyor device, the tension and friction of the conveyor belt are automatically adjusted, solving the problems of reduced printing quality and equipment wear caused by conveyor belt deviation, and improving the stability and efficiency of the production line.

CN223606351UActive Publication Date: 2025-11-28TAICANG TONGQIAN PRINTING CO LTD
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Patent Information

Application Number
CN202422908347.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-28
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing UV printing processes suffer from problems such as conveyor belt misalignment leading to decreased printing quality, equipment wear and tear, and frequent malfunctions.

Method used

An anti-deviation conveyor device is adopted, which automatically adjusts the tension and friction of the conveyor belt through a combination of hydraulic mechanism and friction strip design to prevent the conveyor belt from deviating and ensure that it runs in the correct position.

Benefits of technology

It improved the reliability and stability of the production line, reduced the failure rate and scrap rate, reduced equipment wear, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to UV printing process technical field especially relates to a kind of anti-deviation conveying device for UV printing process, including support frame, printing workshop is provided on the support frame, multiple rotating rollers are provided in the printing workshop, further include fixed cylinder, hydraulic mechanism and push mechanism, the fixed cylinder is two, two the fixed cylinder is respectively provided with tensioning mechanism, the hydraulic mechanism is located between two the fixed cylinder, the push mechanism is two groups, two groups The push mechanism is respectively corresponding with two fixed cylinders.This device prevents the further deviation of conveying belt by controlling the tension of conveying belt, and the push block provides sufficient thrust to increase the tension of conveying belt by the action of hydraulic oil, so as to prevent its further deviation, ensure that conveying belt runs in normal working range, avoid affecting production efficiency or equipment damage due to excessive deviation, so as to improve the reliability of production line, reduce the failure rate.
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Description

TECHNICAL FIELD

[0001] The utility model relates to UV printing process technical field especially relates to a kind of anti-deviation conveying device for UV printing process. BACKGROUND

[0002] UV printing is a printing technology using ultraviolet curing ink, which requires materials to maintain accurate position during printing to avoid quality problems caused by deviation. Anti-deviation conveying device for UV printing process is a device specially designed to ensure smooth and accurate movement of materials (such as paper, plastic, metal plate, etc.) during printing. This anti-deviation conveying device is very important in the UV printing industry, as it directly affects the quality and production efficiency of printed products.

[0003] Currently, there is a problem of gradual deviation of conveying belt during conveying in existing technology. If the gradually deviated conveying belt is not controlled in time, it will cause a series of adverse effects. The deviated conveying belt will cause the material position to deviate from the predetermined track, resulting in misregistration, blurring or ghosting of printed patterns, which seriously affects the printing quality. At the same time, the deviation of the conveying belt can easily increase the friction with surrounding mechanical parts, and long-term operation can exacerbate the wear of the equipment, shorten the service life of the equipment, and may cause equipment failure, thus making the equipment less practical. SUMMARY

[0004] The utility model aims at solving the shortcomings in the prior art and provides an anti-deviation conveying device for UV printing process.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an anti-deviation conveying device for UV printing process, comprising a support frame, a printing workshop is arranged on the support frame, a motor is fixedly installed on the side wall of the support frame, a drive roller is fixedly connected to the output end of the motor, the drive roller is located in the printing workshop, a plurality of rotating rollers are arranged in the printing workshop, the outer surfaces of the drive roller and the plurality of rotating rollers are jointly provided with a conveying belt, and further comprising:

[0006] A fixed cylinder, two fixed cylinders are fixedly installed inside the rotating roller, two tensioning mechanisms are arranged on the two fixed cylinders respectively, the tensioning mechanism comprises two top plates, the two top plates are symmetrically distributed at both ends of the fixed cylinder, the two top plates penetrate through the fixed cylinder and are slidably connected with the fixed cylinder, and the sides of the two top plates away from each other are fixedly connected with a push block respectively;

[0007] A hydraulic mechanism, the hydraulic mechanism is located between the two fixed cylinders, and the hydraulic mechanism is used for adjusting the work of the two tensioning mechanisms;

[0008] The pushing mechanism is two groups, and the two groups of pushing mechanisms correspond to two fixed cylinders respectively, two extrusion grooves are arranged in the inside of the rotating roller, the two extrusion grooves are symmetrically distributed on the two sides of the hydraulic mechanism and are located between the two fixed cylinders, and the two extrusion grooves correspond to the two groups of pushing mechanisms respectively.

[0009] Preferably, the side wall of the rotating roller is fixedly provided with two fixed rings, the two fixed rings are symmetrically distributed on the two ends of the rotating roller, the two fixed cylinders are located between the two fixed rings, and the outer wall of the fixed ring is provided with a plurality of friction strips.

[0010] Preferably, the hydraulic mechanism comprises two hydraulic grooves arranged in the inside of the rotating roller, the two hydraulic grooves are symmetrically distributed between the two extrusion grooves, the hydraulic grooves are filled with hydraulic oil, and the fixed cylinder is in communication with the hydraulic grooves on different sides through the communication groove.

[0011] Preferably, the two hydraulic grooves are slidably connected with two pressing plates respectively, the two pressing plates correspond to the two extrusion grooves respectively, the two pressing plates are fixedly connected with a push plate on the side away from each other respectively, and the push plate is slidably connected with the corresponding side of the extrusion groove.

[0012] Preferably, the pushing mechanism comprises two extrusion blocks, the two extrusion blocks are symmetrically distributed on the two ends of the fixed cylinder and are slidably connected with the rotating roller, the two extrusion blocks are fixedly connected with an extrusion column on the side close to each other respectively, the two extrusion columns are slidably connected with the corresponding side of the extrusion groove, and the two extrusion columns are symmetrically distributed on the two sides of the push plate.

[0013] Preferably, the two extrusion blocks are slidably connected with the corresponding side of the pushing block respectively, and the pushing block is located in the extrusion block, the two extrusion blocks are fixedly connected with a spring on the side close to each other respectively, and the spring is sleeved outside the corresponding side of the top plate.

[0014] Compared with the prior art, the device has the advantages that:

[0015] 1、The device controls the tension of the conveying belt to prevent the conveying belt from continuing to deviate, the pushing block provides sufficient pushing force to increase the tension of the conveying belt through the action of the hydraulic oil, thereby preventing further deviation, ensuring that the conveying belt operates within a normal working range, avoiding affecting production efficiency or equipment damage due to excessive deviation, adjusting the hydraulic oil pressure in the system to control the action of each component, making the repairing process of the conveying belt more stable and reliable, ensuring that the conveying belt is always in a correct operating state, thereby improving the reliability of the production line, reducing the failure rate, and reducing manual intervention, further improving production efficiency, avoiding excessive deviation or improper repair of the conveying belt, and reducing equipment wear and damage.

[0016] 2、The device can automatically sense and correct the deviation problem by setting the friction strip in contact with the conveying belt to generate friction force, the reaction force resisting the deviation direction, reducing the need for manual intervention, the conveying belt being reset through the action of friction force after contacting with the friction strip, avoiding problems such as inaccurate printing, material damage or equipment failure caused by long-term deviation of the conveying belt, the conveying belt being able to continuously maintain at the predetermined position through the correction action of the friction strip, reducing downtime and adjustment time caused by deviation, thereby improving the stability of the production line and the overall production efficiency, avoiding printing deviation and product unqualification caused by deviation of the conveying belt through timely correction of deviation, and reducing the scrap rate. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The whole structure schematic diagram of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0018] Figure 2 The structure schematic diagram of the driving roller and rotating roller part of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0019] Figure 3 The structure schematic diagram of the fixed ring and friction strip part of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0020] Figure 4 The half-partial axonometric structure schematic diagram of a rotating roller of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0021] Figure 5 The half-partial axonometric structure schematic diagram of a rotating roller and fixed cylinder of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0022] Figure 6 The half-partial axonometric structure schematic diagram of an extrusion block and fixed cylinder of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0023] Figure 7 The structure schematic diagram of an extrusion groove and hydraulic groove part of a deviation-preventing conveying device for UV printing process is provided for the utility model;

[0024] Figure 8 The side-partial axonometric structure schematic diagram of a rotating roller of a deviation-preventing conveying device for UV printing process is provided for the utility model.

[0025] In the figure: 1 support frame, 2 printing workshop, 3 drive roller, 4 rotating roller, 5 fixed ring, 6 friction strip, 7 extrusion block, 8 spring, 9 extrusion column, 10 extrusion groove, 11 push plate, 12 pressing plate, 13 hydraulic tank, 14 communication groove, 15 fixed cylinder, 16 top plate, 17 push block. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0027] REFERENCE Figures 1 to 8 An anti-deviation conveying device for UV printing process, comprising a support frame 1, a printing workshop 2 is arranged on the support frame 1, a motor is fixedly installed on the side wall of the support frame 1, a drive roller 3 is fixedly connected to the output end of the motor, the drive roller 3 is located in the printing workshop 2, a plurality of rotating rollers 4 are arranged in the printing workshop 2, the outer surfaces of the plurality of rotating rollers 4 and the drive roller 3 are jointly provided with a conveying belt, two fixed rings 5 are fixedly installed on the outer wall of the rotating roller 4, the two fixed rings 5 are symmetrically distributed at the two ends of the rotating roller 4, a plurality of friction strips 6 are arranged on the outer wall of the fixed ring 5, the plurality of friction strips 6 are circumferentially arrayed on the outer wall of the fixed ring 5, the conveying belt on the rotating roller 4 will contact the fixed ring 5 when deviating, and since a plurality of friction strips 6 are arranged on the fixed ring 5, the friction strips 6 are arranged to be inclined according to the rotating direction of the rotating roller 4, when the conveying belt deviates and contacts the friction strips 6, the friction force of the conveying belt on the deviated side will increase, so that the friction strips 6 generate a reaction force in the deviated direction of the conveying belt, and then the conveying belt is reset through the friction force generated by the friction strips 6, the deviation of the conveying belt is reduced, and problems such as inaccurate printing, material damage or equipment failure caused by long-term deviation of the conveying belt are avoided, the conveying belt can be continuously maintained at a predetermined position, the downtime and adjustment time caused by deviation are reduced, and therefore the stability of the production line and the overall production efficiency are improved.

[0028] The inner part of the rotating roller 4 is fixedly provided with two fixed barrels 15, and the two fixed barrels 15 are respectively provided with a tensioning mechanism. The tensioning mechanism comprises two top plates 16 which penetrate through the fixed barrel 15 and are in sliding connection with the fixed barrel 15. The two top plates 16 are symmetrically distributed at both ends of the fixed barrel 15. The side, away from each other, of the two top plates 16 is respectively fixedly connected with a push block 17. The rotating roller 4 is provided with two groups of push mechanisms which correspond to the two fixed barrels 15 respectively. The push mechanism comprises two extrusion blocks 7 which are in sliding connection with the rotating roller 4. The two extrusion blocks 7 are symmetrically distributed at both ends of the fixed barrel 15. The two extrusion blocks 7 are respectively in sliding connection with the push block 17 on the corresponding side, and the push block 17 is located in the extrusion block 7. The side, close to each other, of the two extrusion blocks 7 is respectively fixedly connected with a spring 8 on the outer wall of the fixed barrel 15, and the spring 8 is sleeved on the outside of the top plate 16 on the corresponding side. The inner part of the rotating roller 4 is provided with two extrusion grooves 10 which correspond to the two groups of push mechanisms respectively. The extrusion groove 10 is located between the two extrusion blocks 7 on the corresponding side. The side, close to each other, of the two extrusion blocks 7 is respectively fixedly connected with an extrusion column 9. The extrusion column 9 is in sliding connection with the extrusion groove 10. The inner part of the rotating roller 4 is provided with two hydraulic grooves 13 which are located between the two extrusion grooves 10. The two hydraulic grooves 13 are respectively in sliding connection with a pressing plate 12. The side, away from each other, of the two pressing plates 12 is respectively fixedly connected with a push plate 11. The push plate 11 is in sliding connection with the extrusion groove 10 on the corresponding side, and the push plate 11 is located between the two extrusion columns 9 on the corresponding side. The hydraulic groove 13 is filled with hydraulic oil. The fixed barrel 15 is in communication with the hydraulic groove 13 on the different side through the communication groove 14.

[0029] When the other end of the conveying belt deviating direction is separated from the extrusion block 7, the conveying belt releases the extrusion on the extrusion block 7, so that the extrusion block 7 slides along the inner wall of the rotating roller 4 to the outside of the rotating roller 4 under the action of the spring 8. The extrusion block 7 drives the extrusion column 9 to slide along the inner wall of the extrusion groove 10 from inside to outside, so that the internal pressure of the extrusion groove 10 decreases. Under the action of negative pressure, the push plate 11 generates suction force, so that the push plate 11 drives the corresponding pressing plate 12 to move synchronously. The movement of the pressing plate 12 extrudes the hydraulic oil in the corresponding hydraulic groove 13 to enter the other side of the fixed barrel 15 through the communication groove 14. The internal pressure of the other side of the fixed barrel 15 increases, so that the top plate 16 is driven by the thrust to move away from the rotating roller 4. Until the end of the push block 17 is higher than the end of the extrusion block 7. At this time, the push block 17 corresponding to the conveying belt deviating direction will increase the tension of the conveying belt, so that the conveying belt cannot continue to deviate, avoiding that the conveying belt deviates too much to affect the production process.

[0030] The utility model discloses when the conveying belt is installed on the outer surface of the rotating roller 4, the tension of the conveying belt can extrude the extruding block 7 and the push block 17, and then the extruding block 7 and the push block 17 are retracted from outside to inside along the inner wall of the rotating roller 4 until the end surface of the extruding block 7 and the push block 17 is flush with the outer surface of the rotating roller 4.

[0031] When the conveying belt is in the process of conveying the workpiece needing printing into the printing workshop 2, the offset condition is inevitable, at this moment, the conveying belt can produce the offset along the outer surface of the rotating roller 4, when the conveying belt on the rotating roller 4 offsets to one side, can contact with the fixed ring 5 on the rotating roller 4, and because the fixed ring 5 is provided with a plurality of friction strips 6, and the friction strip 6 is arranged according to the rotating direction of the rotating roller 4, and then when the conveying belt produces the offset and contacts with the friction strip 6, the friction of the conveying belt on the offset direction side can increase, so that the friction strip 6 produces the reaction force on the offset direction of the conveying belt, and then the friction force produced by the friction strip 6 can reset the conveying belt, and reduce the offset problem of the conveying belt.

[0032] When the offset of the conveying belt cannot be reset by the friction strip 6, the other end of the offset direction of the conveying belt can be separated from the extruding block 7 at this moment, the extruding block 7 is extruded by the conveying belt at this moment, so that the extruding block 7 slides from inside to outside along the inner wall of the rotating roller 4 under the action of the spring 8, the extruding block 7 slides and drives the extruding column 9 to move synchronously, so that the extruding column 9 slides from inside to outside along the inner wall of the extruding groove 10, the extruding column 9 slides and makes the internal pressure of the extruding groove 10 decrease, so that the suction force is generated on the push plate 11 under the action of the negative pressure, the push plate 11 slides from inside to outside along the inside of the extruding groove 10, the push plate 11 slides and drives the pressing plate 12 to move synchronously, so that the pressing plate 12 slides from inside to outside along the inner wall of the hydraulic groove 13, because the one end of the pressing plate 12 close to the push plate 11 is provided with the hydraulic oil in the hydraulic groove 13, so that the hydraulic oil pressure in the hydraulic groove 13 increases when the pressing plate 12 slides, at this moment, the hydraulic oil in the hydraulic groove 13 can enter the fixed cylinder 15 corresponding to the offset direction of the conveying belt through the communication groove 14, at this moment, the internal pressure of the fixed cylinder 15 increases, so that the hydraulic oil in the fixed cylinder 15 generates the thrust force on the top plate 16, the top plate 16 slides from inside to outside along the inner wall of the fixed cylinder 15, the top plate 16 slides and drives the push block 17 to move synchronously, so that the push block 17 slides along the inner wall of the extruding block 7, until the end of the push block 17 is higher than the end of the extruding block 7, at this moment, the push block 17 corresponding to the offset direction of the conveying belt can increase the tension of the conveying belt, so that the conveying belt cannot continue to offset, the offset distance of the conveying belt can be adjusted according to the actual situation by the subsequent staff, and the offset of the conveying belt is avoided.

[0033] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited thereto, and any skilled person in the art, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A deviation-preventing conveying device for a UV printing process, comprising a support frame (1), a printing workshop (2) is arranged on the support frame (1), a motor is fixedly installed on the side wall of the support frame (1), the output end of the motor is fixedly connected with a driving roller (3), the driving roller (3) is located in the printing workshop (2), a plurality of rotating rollers (4) are arranged in the printing workshop (2), the outer surfaces of the driving roller (3) and the plurality of rotating rollers (4) are jointly provided with a conveying belt, characterized in that, Also include: The fixed cylinder (15), the fixed cylinder (15) is two, two fixed cylinder (15) is fixedly installed in the inside of the rotating roller (4), two fixed cylinder (15) is provided with tensioning mechanism respectively, the tensioning mechanism includes two roof (16), two roof (16) symmetry distribution in both ends of fixed cylinder (15), two roof (16) penetrates fixed cylinder (15), and with fixed cylinder (15) sliding connection, two roof (16) the side away from each other is fixedly connected with push block (17) respectively; Hydraulic mechanism, the hydraulic mechanism is located between two fixed cylinder (15), the hydraulic mechanism is used for adjusting two groups of tensioning mechanism work; Pushing mechanism, the pushing mechanism is two groups, two groups of pushing mechanism correspond to two fixed cylinder (15) respectively, the inside of the rotating roller (4) is provided with two extrusion groove (10), two extrusion groove (10) symmetry distribution in both sides of hydraulic mechanism, and located between two fixed cylinder (15), two extrusion groove (10) correspond to two groups of pushing mechanism respectively.

2. A misregistration prevention transport for a UV printing process according to claim 1, characterized in that The side wall of the rotating roller (4) is fixedly installed with two fixed rings (5), two fixed rings (5) symmetry distribution in both ends of rotating roller (4), two fixed cylinder (15) is located between two fixed rings (5), the outer wall of fixed ring (5) is provided with a plurality of friction strip (6), a plurality of friction strip (6) circumferential array distribution in the outer wall of fixed ring (5), and friction strip (6) is arranged on fixed ring (5) obliquely.

3. A misregistration prevention transport for a UV printing process according to claim 1, wherein, The hydraulic mechanism includes two hydraulic grooves (13) arranged in the inside of the rotating roller (4), two hydraulic grooves (13) are symmetrically distributed between the two extrusion grooves (10), the hydraulic groove (13) is filled with hydraulic oil, the fixed cylinder (15) is communicated with the hydraulic groove (13) on different sides through the communication groove (14).

4. A misregistration prevention transport for a UV printing process according to claim 3, wherein, Two hydraulic grooves (13) are respectively connected with the pressing plate (12) inside, two pressing plates (12) correspond to two extrusion grooves (10) respectively, the side away from each other of two pressing plates (12) is fixedly connected with the push plate (11) respectively, the push plate (11) is connected with the corresponding side of the extrusion groove (10) slidingly.

5. A misregistration prevention transport for a UV printing process according to claim 4, characterized in that The pushing mechanism includes two extrusion blocks (7), two extrusion blocks (7) are symmetrically distributed in both ends of fixed cylinder (15), and are connected with the rotating roller (4) slidingly, the side of two extrusion blocks (7) close to each other is fixedly connected with the extrusion column (9) respectively, two extrusion columns (9) are connected with the corresponding side of the extrusion groove (10) slidingly, and two extrusion columns (9) are symmetrically distributed on both sides of the push plate (11).

6. A misregistration prevention transport for a UV printing process according to claim 5, wherein, Two extrusion blocks (7) are respectively connected with the corresponding side of the push block (17) slidingly, and the push block (17) is located in the extrusion block (7), the side of two extrusion blocks (7) close to each other is respectively fixedly connected with the outer wall of the fixed cylinder (15) spring (8), and the spring (8) is sleeved on the outside of the corresponding side of the roof (16).