Surface layer conveying device

Abstract

The utility model relates to a surface layer conveying device, which solves the problems in the prior art that the use safety of a conveying device is influenced by broken needles in a surface layer, and the like, and adopts the technical scheme that the surface layer conveying device comprises a first conveying belt used for conveying the surface layer for a mattress, and is characterized in that a broken needle detector is arranged above the first conveying belt; the broken needle detector is used for detecting whether broken needles exist in the surface layer or not. The device has the advantages that the broken needle detector is arranged above the first conveying belt and used for detecting whether broken needles exist in a surface layer or not, broken needles are prevented from remaining in the surface layer, a user is prevented from being stabbed in the using process, the using safety of the surface layer is guaranteed, in addition, the safety of the device is improved through the arrangement of the second conveying belt and the isolation structure, and the practicability is high. And the safety of related surrounding personnel can be protected.

Description

TECHNICAL FIELD

[0001] The utility model relates to mechanical equipment field especially, relates to a surface layer conveying device. BACKGROUND

[0002] The existing bedding production enterprise, such as mattress production enterprise, the mechanization degree is higher and higher, has various transmission devices, sewing device etc. Among them, the surface layer (abbreviation surface layer) on mattress, when producing, has sewing procedure, transmission procedure, there is the possibility of sewing needle breakage when sewing, if the needle segment that breaks down inserts surface layer and is transmitted to the next procedure are not found, easy to produce the surface layer that hides broken needle to mattress, cause mattress to exist use security hidden danger. In addition, the existing surface layer transmission device is relatively simple, generally includes only first conveying belt, and the surface layer directly falls and is stacked below the output end of the first conveying belt, and the worker carries the stacked surface layer to the next procedure, when the worker carries, hair, clothes etc. are easy to be rolled into the first conveying belt and cause injury even death, and there is great security hidden danger. SUMMARY

[0003] The utility model discloses a surface layer conveying device, the upper portion of the first conveying belt is provided with a broken needle detector, the broken needle detector is used for detecting whether there is a broken needle in the surface layer, avoids the residual broken needle in the surface layer, avoids pricking the user in the use process, is favorable to ensuring the surface layer use safety, in addition, the second conveying belt and the isolation structure are favorable to improving the device safety, and are favorable to protecting the safety of the relevant surrounding personnel.

[0004] The utility model discloses a surface layer conveying device, the upper portion of the first conveying belt is provided with a broken needle detector, the broken needle detector is used for detecting whether there is a broken needle in the surface layer, avoids the residual broken needle in the surface layer, avoids pricking the user in the use process, is favorable to ensuring the surface layer use safety, in addition, the second conveying belt and the isolation structure are favorable to improving the device safety, and are favorable to protecting the safety of the relevant surrounding personnel.

[0005] As further improvement and supplement to the above technical scheme, the utility model adopts the following technical measures: the broken needle detector is arranged on the upper crossbeam, the upper crossbeam is arranged along the width direction of the first conveying belt, and the length of the broken needle detector is adapted to the width of the first conveying belt. The broken needle detector is arranged along the width direction and limited in length, so that each part of the surface layer in the width direction can be detected by the broken needle detector when the surface layer moves along with the first conveying belt and passes through the broken needle detector, thereby ensuring accurate detection of the broken needle, accurate removal of the broken needle, prevention of the broken needle from being missed in the surface layer, and further ensuring the processing and use safety of the surface layer.

[0006] As preferred, a broken needle detector is arranged below the first conveying belt, the broken needle detector arranged below is arranged on a lower cross beam, the lower cross beam is arranged along the width direction of the first conveying belt, and the length of the broken needle detector arranged below is adapted to the width of the first conveying belt. The broken needle detector arranged below the first conveying belt can detect the broken needle under the surface layer, especially when the surface layer is thick, the detection signal of the broken needle detector arranged above cannot penetrate the surface layer, and it is necessary to arrange the broken needle detector below. The arrangement mode and principle of the broken needle detector arranged below the first conveying belt are the same as those of the broken needle detector arranged above the first conveying belt.

[0007] As preferred, a fixing frame is arranged on each side of the first conveying belt, and the two ends of the upper cross beam and the two ends of the lower cross beam of the broken needle detector are respectively fixed on the corresponding fixing frame. The fixing frame is arranged on each side of the first conveying belt, that is, one fixing frame is arranged on each side of the first conveying belt, the upper cross beam and the lower cross beam span above and below the first conveying belt, and the two ends of the upper cross beam and the two ends of the lower cross beam are arranged on the corresponding fixing frame, which is beneficial to simplify the structure of the broken needle detector.

[0008] As preferred, a second conveying belt is matched with the output end of the first conveying belt, and the conveying surface of the second conveying belt is lower than the conveying surface of the first conveying belt. The second conveying belt reduces the conveying height of the surface layer, reduces the possibility of the relevant personnel contacting the output end of the first conveying belt, thereby preventing the hair and clothes of the relevant personnel from being rolled into the conveying belt, and improving the safety of the relevant personnel.

[0009] As preferred, an isolation structure is arranged on each side of the second conveying belt, and the isolation structure is used to isolate the personnel from approaching the second conveying belt. The isolation structure is arranged to prevent the relevant personnel from entering the corresponding part of the output end of the first conveying belt, which has a safety hazard, thereby further improving the safety of the relevant personnel around the surface layer conveying device during work. At the same time, it is also beneficial to protect the stable transmission of the surface layer on the second conveying belt.

[0010] As preferred, the isolation structure is in U shape, and the opening end of the U shape faces the second conveying belt. The isolation structure can effectively isolate the relevant personnel from approaching the output end of the first conveying belt, and at the same time, it can ensure that there is enough space on both sides of the second conveying belt to prevent other objects around the second conveying belt from contacting the second conveying belt, thereby reducing the accidental interference on the second conveying belt and ensuring the normal work of the second conveying belt.

[0011] Preferably, the isolation structure comprises a fence, and isolation positioning plates are arranged at both ends of the fence and fixedly connected with the base of the second conveying belt.

[0012] Preferably, the fence comprises a frame, and a grid plate or a lattice plate is arranged in the frame, the isolation positioning plate is fixedly connected with the frame, or the isolation positioning plate is in an integral structure with the frame.

[0013] Preferably, the length of the second conveying belt is greater than the length of the isolation structure, the height of the isolation structure is greater than the height of the first conveying belt, and the isolation structure is adjacent to the output end of the first conveying belt.

[0014] The present utility model has the following advantages: 1. The needle breakage detector is arranged to detect whether there is a broken needle in the surface layer. If there is a broken needle, it can be cleaned in time to avoid the broken needle remaining in the surface layer and to avoid the user being pricked during use, thereby ensuring the safety of the surface layer. 2. The second conveying belt is arranged, and the conveying surface of the second conveying belt is lower than that of the first conveying belt, so that the conveying height of the surface layer is reduced, and the possibility of the hair and clothes of the relevant personnel being rolled into the conveying belt is avoided, thereby improving the safety of the relevant personnel. 3. The isolation structure is arranged to prevent the relevant personnel from entering the corresponding part of the output end of the first conveying belt, thereby further improving the safety of the relevant personnel around the surface layer conveying device during operation. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic view of the present utility model.

[0016] Figure 2 is Figure 1 a front view structural schematic diagram.

[0017] Figure 3 is Figure 2 a structural schematic diagram in which the isolation structure is hidden.

[0018] Figure 4 is Figure 1 a structural schematic diagram in which the second conveying belt and the isolation structure are hidden.

[0019] In the figure: 1, first conveying belt; 2, broken needle detector; 3, upper cross beam; 4, fixing frame; 5, second conveying belt; 6, isolation structure; 7, fence; 8, isolation positioning plate; 9, enclosure; 10, surface layer. DETAILED DESCRIPTION

[0020] The technical scheme of the utility model will be further specifically explained below by means of examples and in combination with the drawings.

[0021] Example: as shown in the figure, a surface layer conveying device comprises a first conveying belt 1 for conveying a surface layer 10 for a mattress. Figures 1-4

[0022] The difference between the technical scheme and the prior art lies in that a broken needle detector 2 is arranged above the first conveying belt 1, and the broken needle detector 2 is used to detect whether there is a broken needle in the surface layer 10.

[0023] The technical scheme is used to detect whether there is a broken needle in the surface layer 10 by arranging the broken needle detector 2, and if there is a broken needle, the broken needle can be cleaned away in time, so as to avoid the broken needle remaining in the surface layer 10 and avoid the user being pricked in the use process, thereby being beneficial to ensuring the use safety of the surface layer 10.

[0024] In actual application, in order to improve the accuracy and reliability of broken needle detection, the broken needle detector 2 is arranged on an upper cross beam 3, the upper cross beam 3 is arranged along the width direction of the first conveying belt 1, and the length of the broken needle detector 2 is adapted to the width of the first conveying belt 1.

[0025] In the technical scheme, the broken needle detector 2 is arranged along the width direction and the length of the broken needle detector 2 is limited, so that when the surface layer 10 moves along with the first conveying belt 1 and passes through the broken needle detector 2, each part of the surface layer 10 in the width direction can be detected by the broken needle detector 2, thereby ensuring accurate detection of the broken needle, accurate removal of the broken needle, prevention of the broken needle being missed in the surface layer 10, and further ensuring the processing and use safety of the surface layer 10.

[0026] ​In practical application, in order to further increase the reliability of the broken needle detection, the first conveying belt 1 is provided below the broken needle detector 2, the lower broken needle detector 2 is arranged on the lower cross beam, the lower cross beam is arranged along the width direction of the first conveying belt 1, and the length of the lower broken needle detector 2 is matched with the width of the first conveying belt 1.

[0027] In the technical solution, the lower broken needle detector 2 is arranged below the first conveying belt 1, so that the broken needle under the surface layer 10 can be detected, especially when the surface layer 10 is thick, the detection signal of the upper broken needle detector 2 cannot penetrate the surface layer 10, and it is necessary to arrange the lower broken needle detector 2. The arrangement mode and principle of the lower broken needle detector 2 arranged below the first conveying belt 1 are the same as those of the upper broken needle detector 2 arranged above the first conveying belt 1.

[0028] In practical application, the first conveying belt 1 is provided with a fixed frame 4 on each side, and the two ends of the upper cross beam 3 and the lower cross beam of the broken needle detector 2 are fixed on the corresponding fixed frame 4. The fixed frame 4 is arranged on each side of the first conveying belt 1, that is, one fixed frame 4 is arranged on each side of the first conveying belt 1, the upper cross beam 3 and the lower cross beam are arranged above and below the first conveying belt 1, and the two ends of the upper cross beam 3 and the lower cross beam are arranged on the corresponding fixed frame 4, which is beneficial to simplify the structure of the fixed broken needle detector 2.

[0029] In practical application, the output end of the first conveying belt 1 is matched with the second conveying belt 5, and the conveying surface of the second conveying belt 5 is lower than the conveying surface of the first conveying belt 1. The second conveying belt 5 reduces the conveying height of the surface layer 10, reduces the possibility of the related personnel contacting the output end of the first conveying belt 1, thereby preventing the hair and clothes of the related personnel from being rolled into the conveying belt, and improving the safety of the related personnel.

[0030] In practical application, the second conveying belt 5 is provided with an isolation structure 6 on each side, and the isolation structure 6 is used for isolating the personnel from the second conveying belt 5.

[0031] In the technical solution, the isolation structure 6 is arranged to prevent the related personnel from entering the corresponding part of the output end of the first output belt (which is especially prone to safety hazards), thereby further improving the safety of the related personnel around the surface layer conveying device during operation. At the same time, it is also beneficial to protect the stable transmission of the surface layer 10 on the second conveying belt 5.

[0032] In practical application, the isolation structure 6 is in the shape of U, and the opening end of the U-shaped isolation structure 6 faces the second conveying belt 5.

[0033] In the technical solution, the isolation structure 6 in the U shape can effectively isolate the possibility of relevant personnel approaching the output end of the first conveying belt 1, and at the same time, can help ensure that the second conveying belt 5 has enough space on both sides to prevent other objects around the second conveying belt 5 from contacting the second conveying belt 5, help reduce accidental interference to the second conveying belt 5, and help ensure normal work of the second conveying belt 5.

[0034] In actual application, the isolation structure 6 includes a fence 7, and isolation positioning plates 8 are arranged at both ends of the fence 7 and fixedly connected with bases of the second conveying belt 5.

[0035] In actual application, the fence 7 includes a frame 9, and a grid plate or a lattice plate is arranged in the frame 9, the isolation positioning plates 8 are fixedly connected with the frame 9, or the isolation positioning plates 8 are in an integral structure with the frame 9.

[0036] In the technical solution, the fence 7 adopts the grid plate or the lattice plate, which not only achieves the purpose of isolation, but also facilitates relevant staff to check the working state of the second conveying belt 5 and the transmission state of the surface layer 10 on the second conveying belt 5, and helps ensure normal work of the second conveying belt 5 and stable transmission of the surface layer 10.

[0037] In actual application, the length of the second conveying belt 5 is greater than the length of the isolation structure 6, the height of the isolation structure 6 is greater than the height of the first conveying belt 1, and the isolation structure 6 is next to the output end of the first conveying belt 1.

[0038] In the technical solution, the length of the second conveying belt 5 is greater than the length of the isolation structure 6, which facilitates relevant personnel to arrange the surface layer 10, so that the surface layer 10 can be stably transmitted on the second conveying belt 5, and facilitates the surface layer 10 to form a suitable stack at the output end of the second conveying belt 5, and facilitates subsequent operation of the surface layer 10.

[0039] In the technical solution, the isolation structure 6 is next to the output end of the first conveying belt 1, which is used to isolate the dangerous area of the output end of the first conveying belt 1, thereby helping to improve the safety of the surrounding personnel.

[0040] In the technical solution, the height of the isolation structure 6 is greater than the height of the first conveying belt 1, which helps to further prevent the surrounding personnel from contacting the first conveying belt 1 and / or the second conveying belt 5 through the space above the isolation structure 6, and helps to further ensure the safety of the relevant surrounding personnel.

[0041] At the same time, the height of the isolation structure 6 is greater than the height of the first conveying belt 1, which can also isolate external accidental factors outside the isolation structure 6, thereby helping to ensure normal work of the first conveying belt 1 and / or the second conveying belt 5, and helping to protect the surface layer 10 to keep it flat and transmitted.

[0042] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. In the above embodiments, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A facing conveyance device comprising a first conveyor belt (1) for conveying a facing (10) for a mattress, characterized in that The first conveying belt (1) is provided with a broken needle detector (2) above, which is used to detect whether there is a broken needle in the surface layer (10).

2. The blanket conveyor device according to claim 1, characterized in that The broken needle detector (2) is arranged on the upper cross beam (3) arranged along the width direction of the first conveying belt (1), and the length of the broken needle detector (2) is matched with the width of the first conveying belt (1).

3. The overland conveyor of claim 2, wherein The first conveying belt (1) is provided with a broken needle detector (2) below, which is arranged on the lower cross beam arranged along the width direction of the first conveying belt (1), and the length of the broken needle detector (2) is matched with the width of the first conveying belt (1).

4. The blanket conveyor device according to claim 2 or 3, characterized in that Both ends of the upper cross beam (3) and the lower cross beam of the broken needle detector (2) are respectively fixed on the corresponding fixed frame (4) arranged on both sides of the first conveying belt (1).

5. The blanket conveyor device according to any one of claims 1-3, characterized in that The output end of the first conveying belt (1) is matched with the second conveying belt (5), and the conveying surface height of the second conveying belt (5) is lower than that of the first conveying belt (1).

6. The overland conveyor of claim 5, wherein Isolation structures (6) are arranged on both sides of the second conveying belt (5), which are used to isolate personnel from approaching the second conveying belt (5).

7. The overland conveyor of claim 6, wherein The isolation structure (6) is in the shape of U, and the open end of the U-shaped structure faces the second conveying belt (5).

8. The overland conveyor of claim 7, wherein The isolation structure (6) includes a fence (7), and isolation positioning plates (8) are arranged at both ends of the fence (7), which are fixedly connected with the base of the second conveying belt (5).

9. The overland conveyor of claim 8, wherein The fence (7) includes a fence frame (9), and a grid plate or a fence plate is arranged in the fence frame (9), and the isolation positioning plate (8) is fixedly connected with the fence frame (9), or the isolation positioning plate (8) is in an integral structure with the fence frame (9).

10. The overland conveyor of claim 6, wherein The length of the second conveying belt (5) is greater than that of the isolation structure (6), the height of the isolation structure (6) is greater than that of the first conveying belt (1), and the isolation structure (6) is next to the output end of the first conveying belt (1).

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