Consistent arrangement conveying system
By designing a consistent arrangement conveying system, and utilizing vertical arrangement guides and an air blowing module to automatically adjust the orientation of the square magnetic blocks, the problem of requiring manual assistance in existing technologies is solved, and the automated and consistent arrangement and detection of the square magnetic blocks is realized.
Patent Information
- Application Number
- CN202422773400.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-14
AI Technical Summary
In existing technologies, the square magnetic blocks require manual assistance to achieve consistent arrangement before testing, resulting in a low degree of automation.
A consistent arrangement conveying system was designed, including a vertical arrangement guide device, a feature point direction recognition device, and a feature point facing blowing device. The orientation of the square magnetic blocks is automatically adjusted by a horizontal straight arrangement module, a flipping channel, and an air blowing module to ensure that the feature surfaces are consistently facing upwards.
It achieves automated and consistent arrangement of square magnetic blocks, improving the efficiency and accuracy of automated detection.
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Figure CN223606495U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic detection equipment technical field, concretely relates to a kind of consistency arrangement conveying system. BACKGROUND
[0002] Magnetic block is a kind of magnetic object, it can attract or repel other magnetic materials, magnetic block usually has two magnetic poles of south pole and north pole, the distance between magnetic pole is closer, and the magnetic field intensity is greater, square magnetic block has 6000 Gauss magnetic field intensity, so it has extensive use in practical application.
[0003] Square magnetic block needs to be detected after being made, to ensure that square magnetic block has no breakage, broken point and other problems, to realize automatic detection, square magnetic block needs to be arranged uniformly and then sent into detection system, especially when square magnetic block has feature point on single side, square magnetic block with feature point needs to be placed and arranged with feature point face upward uniformly, still need to realize the uniformity of square magnetic block by manual assistance, and the degree of automation is low. SUMMARY
[0004] In order to solve the technical problem that square magnetic block needs to be arranged uniformly by manual assistance in the prior art, resulting in low degree of automation, the application provides a kind of consistency arrangement conveying system, which solves the above technical problems.
[0005] The technical scheme adopted by the utility model to solve its technical problems is:
[0006] The utility model provides a kind of consistency arrangement conveying system, for arranging square magnetic block with feature point, comprising: host computer;Conveying belt;Vertical arrangement guiding device, the vertical arrangement guiding device is configured on the conveying belt, including the horizontal straight line arrangement module located upstream and the vertical help up arrangement module located downstream, the horizontal straight line arrangement module is gradually narrowed first linear guide channel by entrance, and multiple square magnetic blocks of input horizontal placement are linearly arranged along the conveying direction of conveying belt, the vertical help up arrangement module includes the turnover channel formed by one vertical abutting surface and another guiding surface gradually changed from horizontal to vertical, the turnover channel is communicated with the first linear guide channel, the width value of the turnover channel gradually changes from greater than the width value of square magnetic block to equal the height value of square magnetic block, to help up multiple square magnetic blocks of horizontal placement to vertical placement state;Feature point direction identification device, the feature point direction identification device is configured on the conveying belt and located downstream of the vertical arrangement guiding device, and the feature point direction identification device includes industrial camera configured on the side of the conveying belt, the industrial camera is photographed to the vertical surface of each square magnetic block passing to identify the feature surface where the feature point of square magnetic block is located, and the signal identified is fed back to the host computer, so that the host computer identifies the orientation of the feature surface of square magnetic block, which is specifically located on which side of the conveying belt;Face feature point blow down device, the face feature point blow down device is configured on the conveying belt and located downstream of the feature point direction identification device, including two groups of air blowing module arranged oppositely and mutually staggered, the air blowing module is controlled by the host computer, to blow down square magnetic block to feature surface upward state with the air outlet of air blowing module opposite to feature surface.
[0007] Further, the horizontal straight line arrangement module of the vertical arrangement guiding device includes two first guide blocks arranged in parallel on both sides of the conveying belt, the gap between the two first guide blocks forms the first linear guide channel, the width value of the entrance of the first linear guide channel is greater than the width value of the square magnetic block, and the main body width value of the linear guide channel is adapted to the width value of the square magnetic block.
[0008] Further, the vertical help up arrangement module includes abutting pieces and guide pieces arranged on both sides of the conveying belt along the conveying direction, to form corresponding abutting surface and guiding surface, and the turnover channel is formed between the abutting surface and the guiding surface.
[0009] Further, the vertical lifting arrangement module further comprises two second guide blocks arranged in parallel on both sides of the conveying belt, and a gap between the two second guide blocks forms a second linear guide channel with a gradually narrowing inlet, the second linear guide channel is communicated with the turnover channel, and a width value of the inlet of the second linear guide channel is greater than a height value of the square magnetic block.
[0010] Further, the blowing module comprises a blowing block and an auxiliary block arranged in parallel on both sides of the conveying belt, an access end of the blowing block forms a guide auxiliary surface to guide the vertical surface of the square magnetic block to face the blowing port, a main surface of the blowing block extends in the same direction as the conveying direction of the conveying belt, and the blowing port is formed on the main surface of the blowing block.
[0011] Further, the blowing port faces the upper half of the vertical surface of the square magnetic block.
[0012] Further, a vibrating conveyor is arranged upstream of the conveying belt to convey the square magnetic blocks to the conveying belt.
[0013] Based on the above technical solutions, the technical effects that can be achieved by the utility model are as follows.
[0014] The consistency arrangement conveying system comprises a horizontal linear arrangement module and a vertical lifting arrangement module, the horizontal linear arrangement module sends the square magnetic blocks arranged in a straight line along the conveying direction of the conveying belt into the vertical lifting arrangement module through a first linear guide channel, the vertical lifting arrangement module sends the square magnetic blocks arranged in a straight line into a feature point direction recognition device through a turnover channel after the square magnetic blocks are lifted from a horizontal placement to a vertical placement, the feature point direction recognition device takes a picture of the vertical surface on one side of the square magnetic block through an industrial camera to identify a feature surface where a feature point of the square magnetic block is located, specifically, the feature surface of the square magnetic block has only two orientations, either facing the left side of the conveying belt or facing the right side of the conveying belt, the industrial camera only needs to identify whether the feature point is on the vertical surface in the picture to determine whether the feature surface of the square magnetic block faces left or right, the industrial camera feeds back a signal to an upper computer, the upper computer controls a blowing module of a feature point facing blowing device, specifically, since the upper computer already knows the orientation of the feature surface of each square magnetic block, for example, the feature surface of the square magnetic block faces left, the upper computer controls the blowing module on the left side of the conveying belt to blow down the square magnetic block, and for another example, the feature surface of the square magnetic block faces right, the upper computer controls the blowing module on the right side of the conveying belt to blow down the square magnetic block, so that the square magnetic block blown down each time is in a state of the feature surface facing upward, thereby solving the technical problem that the square magnetic blocks in the prior art need to be manually assisted to realize the consistency arrangement of the square magnetic blocks, resulting in low automation. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the overhead view of the consistency arrangement conveying system of the utility model;
[0016] Fig. 2 It is the whole structure schematic view of the consistency arrangement conveying system of the utility model.
[0017] Among them: 100 - square magnetic block, 1 - conveying belt, 2 - vertical arrangement guiding device, 21 - horizontal linear arrangement module, 211 - first linear guiding channel, 22 - vertical support arrangement module, 221 - abutting piece, 2211 - abutting surface, 222 - guiding piece, 2221 - guiding surface, 223 - overturning channel, 23 - first guiding block, 24 - second guiding block, 25 - second linear guiding channel, 3 - feature point direction identification device, 31 - industrial camera, 4 - face feature point blowing down device, 41 - blowing module, 411 - blowing port, 42 - blowing block, 421 - guiding auxiliary surface, 422 - main body surface, 43 - auxiliary block. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0019] As Figs. 1-2The utility model provides a kind of consistency arrangement conveying system, for arranging square magnetic block 100 with feature point, including host computer, conveying belt 1, vertical arrangement guiding device 2, feature point direction identification device 3 and face feature point blow down device 4, vertical arrangement guiding device 2 is configured on conveying belt 1, vertical arrangement guiding device 2 includes horizontal straight line arrangement module 21 located upstream and vertical help up arrangement module 22 located downstream, horizontal straight line arrangement module 21 is gradually narrowed first linear guiding passage 211 by entrance, and multiple square magnetic blocks 100 of input horizontal placement are linearly arranged along the conveying direction of conveying belt 1, vertical help up arrangement module 22 includes by one vertical and abutting surface 2211 and another by horizontal and gradually changes to vertical guiding surface 2221 formed overturning passage 223, overturning passage 223 is communicated with first linear guiding passage 211, the width value of overturning passage 223 gradually changes from greater than the width value of square magnetic block 100 to equal the height value of square magnetic block 100, to help up multiple square magnetic blocks 100 of horizontal placement to vertical placement state, feature point direction identification device 3 is configured on conveying belt 1 and is located downstream of vertical arrangement guiding device 2, feature point direction identification device 3 includes industrial camera 31 being configured in the side of conveying belt 1, industrial camera 31 is photographed to the vertical surface of each square magnetic block 100 passing to identify the feature surface where the feature point of square magnetic block 100 is, and the signal of identification is fed back to host computer, so that host computer identifies the orientation of the feature surface of square magnetic block 100 specifically located which side of conveying belt, face feature point blow down device 4 is configured on conveying belt 1 and is located downstream of feature point direction identification device 3, including two groups of air blowing module 41 being oppositely arranged and mutually staggered, air blowing module 41 is controlled by host computer, to blow down square magnetic block 100 with feature surface and air blowing port 411 of air blowing module 41 opposite to the state of feature surface facing upwards.
[0020] The consistency arrangement conveying system of the utility model, the vertical arrangement guiding device 2 on the conveying belt 1 includes horizontal straight line arrangement module 21 and vertical help up arrangement module 22, horizontal straight line arrangement module 21 passes through first straight line guiding passage 211 and sends in vertical help up arrangement module 22 after the linear arrangement of multiple square magnetic blocks 100 along the conveying direction of conveying belt 1, vertical help up arrangement module 22 passes through turnover channel 223 and sends in feature point direction identification device 3 after the vertical placement of multiple linearly arranged multiple square magnetic blocks 100 is helped up from horizontal placement state, feature point direction identification device 3 is photographed to the vertical surface of square magnetic block 100 single side through industrial camera 31, to identify the feature surface where the feature point of square magnetic block 100 is, specifically, such as the feature surface of square magnetic block 100 only has two orientations, either towards the left side of conveying belt 1, or towards the right side of conveying belt 1, industrial camera 31 only needs to identify whether there is feature point on the vertical surface of the photograph, can determine whether the feature surface of square magnetic block 100 is left or right, industrial camera 31 feeds back signal to host computer, and host computer controls the blowing module 41 of feature point facing blowing device 4, specifically, since host computer has known the orientation of the feature surface of each square magnetic block 100, for example, the feature surface of square magnetic block 100 is left, just controls the blowing module 41 on the left side of conveying belt 1 and blows square magnetic block 100 down, and the feature surface of square magnetic block 100 is right, just controls the blowing module 41 on the right side of conveying belt 1 and blows square magnetic block 100 down, which can guarantee that each blown square magnetic block 100 is in the state that the feature surface faces upwards, thereby solve the technical problem of low automation degree in the prior art that square magnetic block 100 needs to be manually assisted to realize the consistency arrangement of square magnetic block 100.
[0021] Specifically, the horizontal straight line arrangement module 21 of the vertical arrangement guiding device 2 includes two first guiding blocks 23 arranged in parallel on both sides of the conveying belt 1, and a gap between the two first guiding blocks 23 forms a first straight line guiding passage 211, the width value of the inlet of the first straight line guiding passage 211 is greater than the width value of the square magnetic block 100, and the main body width value of the straight line guiding passage is adapted to the width value of the square magnetic block 100.
[0022] Specifically, the vertical help up arrangement module 22 includes abutting pieces 221 and guiding pieces 222 arranged on both sides of the conveying belt 1 along the conveying direction to form corresponding abutting surfaces 2211 and guiding surfaces 2221, and the turnover channel 223 is formed between the abutting surfaces 2211 and the guiding surfaces 2221.
[0023] Specifically, the vertical lifting arrangement module 22 further comprises two second guide blocks 24 arranged in parallel on both sides of the conveying belt 1, and a gap between the two second guide blocks 24 forms a second linear guide channel 25 with a gradually narrowing inlet, the second linear guide channel 25 is communicated with the overturning channel 223, the width of the inlet of the second linear guide channel 25 is greater than the height of the square magnetic block 100, and the main body width of the second linear guide channel 25 is adapted to the height of the square magnetic block 100.
[0024] Specifically, the blowing module 41 comprises a blowing block 42 and an auxiliary block 43 arranged in parallel on both sides of the conveying belt 1, the access end of the blowing block 42 forms a guide auxiliary surface 421 to guide the vertical surface of the square magnetic block 100 to face the blowing port 411, the extension direction of the main body surface 422 of the blowing block 42 is the same as the conveying direction of the conveying belt 1, the blowing port 411 is formed on the main body surface 422 of the blowing block 42, and the auxiliary block 43 can limit the square magnetic block 100 when the square magnetic block 100 is overturned.
[0025] Further, the blowing port 411 is opposite to the upper half of the vertical surface of the square magnetic block 100, so as to ensure that the square magnetic block 100 is overturned in a predetermined direction when blowing.
[0026] In one specific embodiment of the utility model, a vibrating conveyor is further included, and the vibrating conveyor is located upstream of the conveying belt 1 and is used to convey the square magnetic block 100 to the conveying belt 1.
[0027] It should be understood that the specific embodiments described above are only used to explain the utility model and are not used to limit the utility model. The obvious changes or variations derived from the spirit of the utility model are still within the protection scope of the utility model.
Claims
1. A consistent alignment conveyor system for aligning square magnets (100) with characteristic points, characterized by, The application relates to a vertical arrangement device for square magnetic blocks. The application comprises: a host computer; a conveying belt (1); a vertical arrangement device (2) arranged on the conveying belt (1), comprising an upstream horizontal linear arrangement module (21) and a downstream vertical lifting arrangement module (22), the horizontal linear arrangement module (21) linearly arranges a plurality of horizontally placed square magnetic blocks (100) along the conveying direction of the conveying belt (1) through a first linear guide channel (211) with a gradually narrowing inlet, and the vertical lifting arrangement module (22) comprises a turnover channel (223) formed by a vertical abutting surface (2211) and another guide surface (2221) gradually changing from horizontal to vertical, the turnover channel (223) is communicated with the first linear guide channel (211), and the width of the turnover channel (223) gradually changes from being greater than the width of the square magnetic block (100) to being equal to the height of the square magnetic block (100) to lift the plurality of horizontally placed square magnetic blocks (100) to a vertically placed state. a feature point direction identification device (3) arranged on the conveying belt (1) and downstream of the vertical arrangement device (2), the feature point direction identification device (3) comprises an industrial camera (31) arranged beside the conveying belt (1), the industrial camera (31) photographs the vertical surface of each passing square magnetic block (100) to identify the feature surface where the feature point of the square magnetic block (100) is located, and feeds back the identified signal to the host computer, so that the host computer identifies the direction of the feature surface of the square magnetic block (100) and specifically which side of the conveying belt the feature surface is located.
2. The consistent alignment conveyor system of claim 1, wherein, a feature point facing blowing device (4) arranged on the conveying belt (1) and downstream of the feature point direction identification device (3), comprising two groups of blowing modules (41) oppositely arranged and staggered with each other, the blowing modules (41) are controlled by the host computer to blow the square magnetic block (100) with the feature surface opposite to the blowing port (411) of the blowing module (41) to a state where the feature surface faces upward.
3. The consistent alignment conveyor system of claim 1, wherein, The horizontal linear arrangement module (21) of the vertical arrangement device (2) comprises two first guide blocks (23) arranged in parallel on both sides of the conveying belt (1), the gap between the two first guide blocks (23) forms the first linear guide channel (211), the width of the inlet of the first linear guide channel (211) is greater than the width of the square magnetic block (100), and the main body width of the linear guide channel is adapted to the width of the square magnetic block (100). The vertical lifting arrangement module (22) comprises abutting pieces (221) and guide pieces (222) arranged on both sides of the conveying belt (1) along the conveying direction to form the corresponding abutting surface (2211) and guide surface (2221), and the turnover channel (223) is formed between the abutting surface (2211) and the guide surface (2221).
4. The consistent alignment conveyor system of claim 1, wherein, The vertical lifting arrangement module (22) further comprises two second guide blocks (24) arranged in parallel on both sides of the conveying belt (1), a gap between the two second guide blocks (24) forms a second linear guide channel (25) with gradually narrowing inlet, the second linear guide channel (25) is communicated with the turnover channel (223), the width value of the inlet of the second linear guide channel (25) is greater than the height value of the square magnetic block (100), the main body width value of the second linear guide channel (25) is adapted to the height value of the square magnetic block (100).
5. The consistent alignment conveyor system of claim 1, wherein, The air blowing module (41) comprises air blowing blocks (42) and auxiliary blocks (43) arranged in parallel on both sides of the conveying belt (1), the access end of the air blowing block (42) forms a guide auxiliary surface (421) to guide the vertical surface of the square magnetic block (100) to face the air blowing port (411), the extension direction of the main body surface (422) of the air blowing block (42) is the same as the conveying direction of the conveying belt (1), and the air blowing port (411) is formed on the main body surface (422) of the air blowing block (42).
6. The collation conveyor system of claim 5, wherein, The air blowing port (411) faces the upper half of the vertical surface of the square magnetic block (100).
7. The consistent alignment conveyor system of claim 1, wherein, Further comprising a vibrating conveyor located upstream of the conveying belt (1) for conveying the square magnetic block (100) to the conveying belt (1).