Steel pipe blanking device

By designing a steel pipe unloading device and utilizing an automated fastening and unloading mechanism, the problems of high labor intensity and low safety in dismantling lifting equipment were solved, achieving efficient and safe steel pipe coating operations.

CN223606528UActive Publication Date: 2025-11-28ZHEJIANG KINGLAND PIPELINE & TECH CO LTD
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Patent Information

Application Number
CN202423228924.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-28
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

During the steel pipe coating process, manual operation is required when removing the lifting equipment, which results in high labor intensity, low efficiency, and the potential health hazards of chemical substances to workers.

Method used

Design a steel pipe unloading device, including a fastening mechanism and an unloading mechanism. The unloading mechanism automatically drives the fastening mechanism to remove itself from the steel pipe. Through the cooperation of the clamping component and the pushing component, the fastening component is moved and detached from the steel pipe.

Benefits of technology

It reduces the labor intensity of workers, improves work efficiency, reduces the harm of the working environment to workers' health, and improves work safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel pipe blanking device which comprises a fastening mechanism which comprises a fastening assembly used for being inserted in a steel pipe to fix the steel pipe and a sleeving piece connected outside the fastening assembly in a sleeving mode. The fastening assembly comprises a movable part and a fixed part, and the movable part can move in the axial direction of the steel pipe relative to the fixed part so that the fastening assembly can move relative to the steel pipe. The discharging mechanism comprises a base, a machine frame arranged on the base in a sliding mode, a plurality of clamping assemblies arranged on the machine frame and used for clamping the sleeving parts, a pushing assembly arranged on the machine frame and used for pushing the movable parts to move, and a first driver used for driving the machine frame to slide on the base. The utility model has the beneficial effects that on one hand, the labor intensity of workers can be reduced, the working efficiency can be improved, and on the other hand, the harm of the working environment to the operators can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of steel pipe coating operation, especially a steel pipe blanking device. BACKGROUND

[0002] In the use process, especially in the humid, strong corrosive environment, steel pipes are easily damaged by oxidation and corrosion, resulting in a decrease in strength and a shortening of service life. By coating a layer of corrosion-resistant material on the surface of the steel pipe, direct contact between the steel pipe and the environment can be effectively prevented, thereby preventing or slowing down the corrosion process and prolonging the service life of the steel pipe.

[0003] During actual coating, the steel pipe is usually lifted vertically using a lifting appliance so that the spraying equipment can comprehensively coat the outer surface of the steel pipe, thereby ensuring the coating quality. Generally, after coating is completed, the lifting appliance needs to be manually removed from the steel pipe to avoid hindering subsequent operations, but when the lifting appliance is removed, the pipe needs to be manually knocked loose and then removed, which is labor-intensive and inefficient. SUMMARY

[0004] The utility model aims to provide a steel pipe blanking device that can reduce the labor intensity of workers and improve work efficiency.

[0005] The utility model is implemented through the following technical solutions.

[0006] A steel pipe blanking device comprises:

[0007] A fastening mechanism comprises a fastening component for being inserted into a steel pipe to fix the steel pipe and a sleeve component sleeved outside the fastening component; the fastening component comprises a moving part and a fixed part, and the moving part can move axially relative to the fixed part along the steel pipe so that the fastening component moves relative to the steel pipe;

[0008] A blanking mechanism comprises a base, a rack sliding on the base, a plurality of clamping components provided on the rack for clamping the sleeve component, a pushing component provided on the rack for pushing the moving part to move, and a first driver for driving the rack to slide on the base.

[0009] As a further improvement of the utility model, a plurality of the clamping components form an accommodation space for accommodating the sleeve component therebetween, and the clamping component comprises a clamping part and a second driver, and the second driver is used to drive the clamping part to move towards or away from the sleeve component.

[0010] As a further improvement of the utility model, a plurality of the clamping components are uniformly and spacedly arranged along the circumference of the sleeve component.

[0011] As a further improvement of the utility model, the clamping assembly is three, and one of the clamping assemblies is located directly below the sleeve joint.

[0012] As a further improvement of the utility model, the clamping part has a clamping surface on the side close to the sleeve joint, and the clamping surface is formed with an anti-skid structure.

[0013] As a further improvement of the utility model, the base is provided with at least one sliding rail extending axially along the steel pipe, and the rack is provided with at least one sliding part corresponding to each sliding rail, and the sliding part is slidingly connected to the sliding rail.

[0014] As a further improvement of the utility model, the pushing assembly comprises at least one driving telescopic rod and a pushing part, the pushing part is arranged on the side of the moving part away from the steel pipe, and the driving telescopic rod is used to drive the pushing part to move axially along the steel pipe.

[0015] As a further improvement of the utility model, the pushing assembly comprises at least one driving telescopic rod and a pushing part, the pushing part is arranged on the side of the moving part away from the steel pipe, and the driving telescopic rod is used to drive the pushing part to move axially along the steel pipe.

[0016] As a further improvement of the utility model, the vertical sectional area of the fastening assembly gradually decreases towards the direction close to the steel pipe, and the vertical sectional area of the moving part gradually increases towards the direction close to the steel pipe.

[0017] As a further improvement of the utility model, the fixed part is provided with an anti-skid groove on the surface in contact with the inner wall of the steel pipe.

[0018] As a further improvement of the utility model, the sleeve joint is provided with a first blocking part for preventing the moving part from separating from the sleeve joint in the direction away from the steel pipe, and the moving part is provided with a second blocking part abutting against the first blocking part.

[0019] The utility model has the advantages of

[0020] The fastening mechanism is driven by the blanking mechanism instead of manual driving to separate from the steel pipe, so that the fastening machine is removed from the steel pipe, which can reduce the labor intensity of workers, reduce the harm of the working environment to the workers, and improve the safety of the work. BRIEF DESCRIPTION OF DRAWINGS

[0021] The preferred embodiments of the utility model will be described in detail below with reference to the drawings, so as to help understand the purpose and advantages of the utility model, wherein:

[0022] Figure 1The utility model relates to a steel pipe blanking device's structure schematic view,

[0023] Figure 2 The structure schematic view of one perspective of the blanking mechanism,

[0024] Figure 3 The structure schematic view of another perspective of the blanking mechanism,

[0025] Figure 4 The structure schematic view of the fastening mechanism,

[0026] Figure 5 The structure schematic view of the fastening assembly,

[0027] Figure 6 It is the side view of the sleeve joint. DETAILED DESCRIPTION

[0028] The utility model will be further explained in detail according to the drawings and implementation cases.

[0029] In the specification, the orientation terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or possibly mentioned are defined relative to the structure shown in the drawings. The words "in" and "out" respectively refer to the direction towards or away from the geometric center of a particular component. They are relative concepts, so they may change accordingly depending on their different positions and different use states. Therefore, these or other orientation terms should not be interpreted as restrictive terms.

[0030] The embodiment provides a steel pipe blanking device, referring to Figures 1-6 , including fastening mechanism 1 and blanking mechanism 2, wherein the fastening mechanism 1 is used for connecting the hook and fixing the steel pipe, and the blanking mechanism 2 is used for driving the fastening mechanism 1 to separate from the steel pipe, specifically, the fastening mechanism 1 includes the fastening assembly 11 for inserting in the steel pipe to fix the steel pipe and the sleeve joint 12 sleeved outside the fastening assembly 11, the fastening assembly 11 includes the moving part 112 and the fixed part 111, the fixed part 111 is fixedly connected with the sleeve joint 12, the moving part 112 can move along the steel pipe axis relative to the fixed part 111 so that the fastening assembly 11 moves relative to the steel pipe, the blanking mechanism 2 includes the base 21, the rack 22 slidably arranged on the base 21, a plurality of clamping assemblies 23 arranged on the rack 22 and used for clamping the sleeve joint 12, the pushing assembly 24 arranged on the rack 22 and used for pushing the moving part 112 to move, and the first driver 25 used for driving the rack 22 to slide on the base 21.

[0031] In the embodiment, after the surface of the steel pipe is coated, the steel pipe is placed horizontally, the rack 22 is driven by the first driver 25 to move towards the fastening mechanism 1, and the sleeve 12 is clamped and fixed by the plurality of clamping assemblies 23, then the movable part 112 is pushed by the pushing assembly to move relative to the fixed part 111, so that the fastening assembly 11 changes from the fixed state to the movable state relative to the steel pipe, finally, the rack 22 is driven by the first driver 25 to move away from the steel pipe, so that the fastening mechanism 1 is separated from the steel pipe, thereby realizing the dismounting of the fastening mechanism 1 from the steel pipe for subsequent work.

[0032] In the embodiment, the dismounting of the fastening mechanism 1 from the steel pipe can be realized by using the feeding mechanism 2 instead of manual operation, which can reduce the labor intensity of workers, improve work efficiency, avoid the harm of chemical substances on the surface of the steel pipe to workers, reduce the harm of the working environment to workers, and ensure the life and health of workers.

[0033] In the embodiment, the plurality of clamping assemblies 23 form a containing space for containing the sleeve 12, the clamping assembly 23 comprises a clamping piece 231 and a second driver 232, the second driver 232 is used to drive the clamping piece 231 to move towards or away from the sleeve 12, when the second driver 232 works, the clamping piece 231 can be driven to move towards the sleeve 12, so that the clamping piece 231 is in close contact with the sleeve 12, and the sleeve 12 is clamped and fixed. The second driver 232 can be a cylinder extension structure. In addition, the side of the clamping piece 231 close to the sleeve 12 has a clamping surface, and the clamping surface has an anti-skid structure, which can be a plurality of anti-skid grooves formed on the clamping surface. The anti-skid structure can increase the roughness of the clamping surface, thereby increasing the friction when the clamping surface contacts the outer surface of the sleeve 12, and improving the stability of clamping.

[0034] In the embodiment, the plurality of clamping assemblies 23 are uniformly and spacedly arranged along the circumference of the sleeve 12, so as to stably clamp the sleeve 12. The number of the clamping assemblies 23 is three, and one of the clamping assemblies 23 is arranged directly below the sleeve 12, which helps to improve the stability of clamping the sleeve 12 by the clamping assembly 23.

[0035] In the embodiment, two slide rails 26 are arranged on the base 21, and the slide rails 26 are arranged on two sides of the base 21 and extend along the axis of the steel pipe. At least one sliding piece 27 is arranged on the rack 22 corresponding to each slide rail 26, and the sliding piece 27 is slidably connected to the slide rail 26. The sliding piece 27 is connected to the bottom of the rack 22. In addition, it should be noted that the first driver 25 is a screw rod motor structure, in which the motor is positioned on the base 21, and the screw rod is connected to the rack 22 through a nut sleeve. When the motor works, it can drive the screw rod to move linearly, thereby driving the rack 22 to slide on the base 21.

[0036] In the embodiment, the pushing assembly 24 includes at least one driving telescopic rod 242 and a pushing piece 241. The driving telescopic rod 242 is arranged on the rack 22, and the pushing piece 241 is arranged on the side of the movable part 112 away from the steel pipe. The telescopic end of the driving telescopic rod 242 is connected to the pushing piece 241. The driving telescopic rod 242 is used to drive the pushing piece 241 to move linearly along the axis of the steel pipe. When working, the pushing piece 241 is moved by the driving telescopic rod 242, so that the pushing piece 241 contacts and pushes the movable part 112 to move. The driving telescopic rod 242 can be a telescopic pneumatic cylinder or an electric telescopic rod.

[0037] In the embodiment, the vertical sectional area of the fastening assembly 11 gradually decreases towards the steel pipe, the vertical sectional area of the movable part 112 gradually increases towards the steel pipe, the outer surface shape of the fastening assembly 11 matches the shape of the inner wall of the steel pipe, and when the fastening assembly 11 gradually inserts into the inner wall of the steel pipe, the friction between them gradually increases. Under the action of an external force, when the outer diameter of the fastening assembly 11 entering the steel pipe is slightly larger than the inner diameter of the steel pipe, the inner wall of the steel pipe can be in close contact with the fastening assembly 11, and there is a large static friction between them, thereby realizing the fixation of the two. When the movable part 112 moves into the steel pipe under the pushing of the pushing assembly 24, the vertical sectional area of the movable part 112 gradually increases towards the steel pipe, and the contact area between the fastening assembly 11 and the inner wall of the steel pipe decreases, so that the fastening assembly 11 is loosened relative to the steel pipe. Therefore, under the driving of the rack 22, the fastening assembly 11 can be moved out of the steel pipe.

[0038] In the embodiment, in order to improve the friction when the fastening assembly 11 contacts the inner wall of the steel pipe, the surface of the fixed part 111 for contacting the inner wall of the steel pipe is provided with anti-skid grooves.

[0039] In the embodiment, in order to avoid the moving part 112 from the sleeve 12 on the side away from the steel pipe, the sleeve 12 is provided with a first blocking piece 13 for preventing the moving part 112 from being separated from the sleeve 12 in the direction away from the steel pipe, and the moving part 112 is provided with a second blocking piece 14, the first blocking piece 13 can abut against the second blocking piece 14, thereby blocking the moving part 112 from being separated from the sleeve 12. The first blocking piece 13 and the second blocking piece 14 are both annular.

[0040] Finally, it should be noted that: the above implementation cases are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing implementation cases, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing implementation cases, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the implementation cases of the present application.

Claims

1. A steel pipe blanking device characterized by comprising: The utility model relates to a steel pipe fastening device, including: A fastening mechanism (1) comprising a fastening assembly (11) for being inserted into a steel pipe to fix the steel pipe and a sleeve (12) sleeved outside the fastening assembly (11); the fastening assembly (11) comprises a movable part (112) and a fixed part (111), the movable part (112) can move along the steel pipe axially relative to the fixed part (111) so that the fastening assembly (11) is movable relative to the steel pipe; A blanking mechanism (2) comprising a base (21), a rack (22) sliding on the base (21), a plurality of clamping assemblies (23) arranged on the rack (22) for clamping the sleeve (12), a pushing assembly (24) arranged on the rack (22) for pushing the movable part (112) to move, and a first driver (25) for driving the rack (22) to slide on the base (21).

2. A steel pipe blanking device according to claim 1, wherein A plurality of the clamping assemblies (23) form a containing space for containing the sleeve (12) therebetween, and each clamping assembly (23) comprises a clamping piece (231) and a second driver (232) for driving the clamping piece (231) to move towards or away from the sleeve (12).

3. A steel pipe blanking device according to claim 2, wherein A plurality of the clamping assemblies (23) are uniformly spaced along the circumference of the sleeve (12).

4. A steel tube blanking device according to claim 3, wherein There are three clamping assemblies (23), and one of them is located directly below the sleeve (12).

5. A steel pipe blanking device according to claim 2, wherein The clamping piece (231) has a clamping surface on the side close to the sleeve (12), and the clamping surface is provided with an anti-slip structure.

6. A steel pipe blanking device according to claim 1, wherein The base (21) is provided with at least one sliding rail (26) extending axially along the steel pipe; and the rack (22) is provided with at least one sliding piece (27) corresponding to each sliding rail (26), and the sliding piece (27) is slidingly connected to the sliding rail (26).

7. A steel pipe blanking device according to claim 1, wherein The pushing assembly (24) comprises at least one driving telescopic rod (242) and a pushing piece (241), the pushing piece (241) is arranged on the side of the movable part (112) away from the steel pipe, and the driving telescopic rod (242) is used for driving the pushing piece (241) to move axially along the steel pipe.

8. A steel pipe blanking device according to claim 1, wherein The vertical sectional area of the fastening assembly (11) gradually decreases towards the steel pipe, and the vertical sectional area of the movable part (112) gradually increases towards the steel pipe.

9. A steel tube blanking device according to claim 8, characterized in that The surface of the fixed part (111) for contacting the inner wall of the steel pipe is provided with an anti-slip groove.

10. A steel pipe blanking device according to claim 8, wherein The sleeve (12) is provided with a first blocking piece (13) for preventing the movable part (112) from separating from the sleeve (12) away from the steel pipe, and the movable part (112) is provided with a second blocking piece (14) abutting against the first blocking piece (13).