Silencing film laying equipment

Abstract

The utility model discloses silencing film laying equipment which comprises a machine frame, a cutting table, a cutter set, a cloth pulling frame and a guide roller and further comprises a flattening mechanism, the flattening mechanism is arranged between the guide roller and the feeding end of the cutting table, and the flattening mechanism can flatten silencing film material belts needing to be laid. According to the sound attenuation film laying equipment, the flattening mechanism is used for flattening the sound attenuation film material belt before the sound attenuation film material belt enters the cutting table, and the situation that sound attenuation film sheets are not stacked in order is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a material spreading machine technical field especially relates to a sound attenuation membrane spreads equipment. BACKGROUND

[0002] The material spreading machine is the equipment that material such as light cloth, chemical fiber cloth, plastic film, leather etc. is unfolded after being in the roll and is laid layer by layer, and is stacked together. The sheet material of completing multilayer spreading is sent to the oil pressure die cutting machine to carry out the cutting task of special-shaped sheet material.

[0003] The sound attenuation membrane sheet researched and developed by the applicant is used between the seat framework and the foamed sponge, the sound attenuation membrane adopts PE film and non-woven fabric composite, and the sound attenuation effect is good. Because the metal framework of the automobile seat is different in shape, the shape of the sound attenuation membrane sheet required is also different, and the oil pressure die cutting machine is used after the sound attenuation membrane sheet is laid by the material spreading machine. However, the sound attenuation membrane sheet researched and developed by the applicant has a thickness of not greater than 0.1 mm, the thickness is relatively thin, when the sound attenuation membrane sheet is laid by using the existing material spreading machine, wrinkles are prone to occur at the edge position, the stacking of layer and layer is not aligned, and the subsequent cutting is affected.

[0004] Therefore, it is required to develop a sound attenuation membrane spreading equipment aiming at the defects. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a sound attenuation membrane spreading equipment, the sound attenuation membrane material belt is flattened by using the flattening mechanism before entering the cutting table, and the stacking disorder of the sound attenuation membrane sheet is improved.

[0006] In order to solve the above technical problems, the utility model adopts the following technical scheme:

[0007] The sound attenuation membrane spreading equipment of the utility model, including frame, cutting table, knife group, cloth frame and guide roller, still including flattening mechanism, the flattening mechanism is arranged between the guide roller and the cutting table feed end, the flattening mechanism can flatten the sound attenuation membrane material belt that needs to spread.

[0008] Further, the flattening mechanism includes flattening roller and rear guide roller, the rear guide roller is arranged in front of the cutting table feed end and is arranged in parallel with the guide roller at the same height, the flattening roller is arranged in parallel between the guide roller and the rear guide roller and is pressed downward to the sound attenuation membrane material belt conveyed rearward.

[0009] Further, the flattening roller is supported and arranged on the top of the frame through the support plate support, the waist type hole is formed in the upper portion of the support plate, the waist type hole is arranged along the vertical direction, and the core shaft shaft end of the flattening roller is screw connected with the bolt after the bolt passes through the waist type hole.

[0010] Further, the roller surface of the flattening roller is an arc-shaped roller, the middle diameter of the arc-shaped roller is large, and the diameters of the two ends gradually decrease.

[0011] Further, the flattening mechanism comprises an arc-shaped rod and a rear guide roller, the rear guide roller is arranged in front of the feeding end of the cutting table and is arranged at the same height and parallel to the guide roller, the arc-shaped rod is arranged between the guide roller and the rear guide roller, and the front convex part of the arc-shaped rod presses downward to the sound-absorbing film strip conveyed rearward.

[0012] Further, the root of the arc-shaped rod is provided with a coaxial shaft head, the outer wall of the shaft head is provided with a whole set of teeth, the shaft head is connected to the rack through a support seat, and a top screw is installed on the top wall of the support seat.

[0013] Further, the top screw is threadedly connected with a locking nut, and the locking nut tightly abuts the top screw on the top wall of the support seat.

[0014] Compared with the prior art, the beneficial technical effects of the utility model are as follows:

[0015] The sound-absorbing film laying and stacking equipment has the advantages that the flattening mechanism is arranged between the guide roller and the feeding end of the cutting table, the sound-absorbing film strip with a small thickness is assisted to be flattened, the wrinkling in the conveying process is reduced, and the problem that the edges of the sound-absorbing film strips are not aligned when the sound-absorbing film strips are laid and stacked is improved.

[0016] In addition, the sound-absorbing film strip conveyed rearward is subjected to S-shaped bending conveying through the combination of the guide roller, the flattening roller and the rear guide roller, the tension is increased, the sound-absorbing film strip can be unfolded to a certain extent, the vertical waist-shaped hole is formed in the upper portion of the support plate, the installation height position of the flattening roller can be adjusted, that is, the wrap angle of the sound-absorbing film strip on the guide roller, the flattening roller and the rear guide roller can be adjusted, the sound-absorbing film strips with different thicknesses can be optimally conveyed, for example, the flattening roller position of the sound-absorbing film strip with a slightly larger thickness can be adjusted to realize smaller wrap angle conveying.

[0017] The roller surface of the flattening roller is an arc-shaped roller, the middle diameter of the arc-shaped roller is large, and the diameters of the two ends gradually decrease. BRIEF DESCRIPTION OF DRAWINGS

[0018] The utility model discloses further illustrate below combining with the drawing.

[0019] Figure 1 It is the main view structural schematic drawing of the sound-absorbing membrane laying equipment of the utility model,

[0020] Figure 2 It is the main view structural schematic drawing of the sound-absorbing membrane laying equipment of the utility model, Figure 1 It is the local amplification structural schematic drawing of the middle I part,

[0021] Figure 3 It is the main view structural schematic drawing of the utility model's flattening roller,

[0022] Figure 4 It is the overhead structure schematic drawing of arc-shaped rod part in another specific implementation mode of the utility model.

[0023] The drawing mark explanation: 1, frame, 101, discharging rack, 102, linear guide rail, 2, cutting table, 3, cutter group, 4, cloth rack, 401, pneumatic clamp, 5, guide roller, 6, flattening roller, 601, mandrel, 602, waist type hole, 603, support plate, 7, second guide roller, 8, arc-shaped rod, 801, shaft head, 9, support seat, 10, jackscrew, 11, locking nut, 12, sound-absorbing membrane material belt. Specific implementation mode

[0024] The core of the utility model is to provide a sound-absorbing membrane laying equipment, before sound-absorbing membrane material belt enters cutting table, using flattening mechanism to flatten, improve the stacking disorder situation of sound-absorbing membrane sheet.

[0025] The technical scheme in the embodiments of the utility model will be described clearly and completely in the description of the embodiments of the utility model in combination with the drawings, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of protection of the utility model.

[0026] In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like is the orientation or position relation shown in the drawing, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it can not be understood as the limitation of the utility model.

[0027] With reference to the drawings, Figure 1 It is the main view structural schematic drawing of the sound-absorbing membrane laying equipment of the utility model, Figure 2 It is the main view structural schematic drawing of the sound-absorbing membrane laying equipment of the utility model, Figure 1A local enlarged structural schematic view of the middle I part; Figure 3 A main view structural schematic view of the flattening roller of the utility model; Figure 4 A plan view structural schematic view of the arc-shaped rod part in another specific embodiment of the utility model.

[0028] Embodiment 1

[0029] As Figures 1 to 3 shown, the soundproofing membrane laying equipment of the utility model is consistent with the main structure of the existing material laying machine, and also comprises a rack 1, a cutting table 2, a cutter group 3, a cloth pulling frame 4 and a guide roller 5, the cutting table 2 and the cloth pulling frame 4 are vertically arranged on the workbench plate of the rack 1. The cloth pulling frame 4 can realize reciprocating linear motion along the length direction of the rack 1, that is, the longitudinal direction, through the linear guide rail 102 on the side wall of the workbench plate and the corresponding longitudinal driving system. A plurality of pneumatic clamps 401 are arranged on the side of the cloth pulling frame 4 facing the cutting table 2, and the plurality of pneumatic clamps 401 are arranged at equal intervals along the length direction of the cross beam of the cloth pulling frame 4. Correspondingly, a gap is provided on the clamping plate of the cutting table 2 for the clamping of the pneumatic clamps 401. The cutter group 3 is installed on the rear wall of the cutting table 2 through a transverse moving system, and the cutter group 3 adopts a disc cutter driven by a motor. The cutter group 3 can cut the soundproofing membrane material belt 12 clamped on the clamping plate of the cutting table 2 in the transverse direction. A material laying frame 101 is arranged on the front end wall of the rack 1 to install a soundproofing membrane material belt 12 roll. The output soundproofing membrane material belt 12 is changed in direction by the guide roller 5 and then enters the cutting table 2.

[0030] The soundproofing membrane laying equipment of the utility model is innovated in the important part of the existing material laying machine, and further comprises a flattening mechanism. The flattening mechanism is arranged between the guide roller 5 and the feeding end of the cutting table 2, and can flatten the soundproofing membrane material belt 12 to be laid. Because the thickness of the soundproofing membrane material belt 12 is relatively low compared with sheet materials such as artificial leather, paper and cloth belt, it is easy to wrinkle. It is very necessary to flatten the soundproofing membrane material belt 12 before laying to avoid the problem of misalignment of the edges when laying multiple layers.

[0031] The flattening mechanism is arranged between the guide roller 5 and the feeding end of the cutting table 2 to assist in flattening the relatively thin soundproofing membrane material belt 12, thereby reducing the wrinkling during conveying and improving the problem of misalignment of the edges when laying multiple layers of soundproofing membrane material belt 12.

[0032] In a specific embodiment of the embodiment, as Figure 1 and Figure 2 shown, the flattening mechanism comprises a flattening roller 6 and a rear guide roller 7. The rear guide roller 7 is arranged in front of the feeding end of the cutting table 2 and is arranged at the same height as the guide roller 5. The rear guide roller 7 and the guide roller 5 are both supported at the end by a support plate. The flattening roller 6 is arranged in parallel between the guide roller 5 and the rear guide roller 7 and presses the soundproofing membrane material belt 12 conveyed downward.

[0033] Through the combination of the guide roller 5, the flattening roller 6 and the rear guide roller 7, the soundproofing membrane material belt 12 is S-shaped bent and conveyed, the tension is increased, and the soundproofing membrane material belt 12 can be unfolded to a certain extent.

[0034] Specifically, as shown in Figure 1 and Figure 2 , the flattening roller 6 is supported on the top of the rack 1 through the support plate 603 at both ends, the waist-shaped hole 602 is formed in the upper part of the support plate 603, and the waist-shaped hole 602 is arranged in the vertical direction. The bolt is threadedly connected with the shaft end of the core shaft 601 of the flattening roller 6 after penetrating through the waist-shaped hole 602. A large circular flat pad is arranged between the bolt and the outer wall of the support plate 603.

[0035] By forming the vertical waist-shaped hole 602 in the upper part of the support plate 603, the installation height position of the flattening roller 6 can be adjusted, that is, the wrap angle of the soundproofing membrane material belt 12 on the guide roller 5, the flattening roller 6 and the rear guide roller 7 can be adjusted, and the soundproofing membrane material belt 12 with different thicknesses can be optimized and conveyed. For example, the soundproofing membrane material belt 12 with slightly larger thickness can adjust the position of the flattening roller 6 to realize smaller wrap angle conveying.

[0036] In a specific embodiment of the present embodiment, as shown in Figure 3 , the roller surface of the flattening roller 6 is an arc-shaped roller, and the middle diameter of the arc-shaped roller is large and the diameters of both ends gradually decrease.

[0037] By setting the roller surface of the flattening roller 6 as an arc-shaped roller, while conveying the soundproofing membrane material belt 12, the protruding part in the middle is used to apply pressure to the soundproofing membrane material belt 12, the soundproofing membrane material belt 12 is unfolded outward at both ends, the wrinkles are also opened, and the soundproofing membrane material belt 12 is conveyed flatly.

[0038] The working process of the soundproofing membrane laying device in the embodiment is as follows: initial state, the cloth pulling frame 4 is located at one end close to the cutting table 2, the front end opening of the pneumatic clamp 401 is inserted into the gap of the clamp plate, the pneumatic clamp 401 is actuated to clamp the head of the soundproofing membrane strip 12. The cylinder at the top of the cutting table 2 is actuated to open the upper half of the clamp plate, and the longitudinal driving system drives the cloth pulling frame 4 to move backward. The cloth pulling frame 4 pulls the soundproofing membrane strip 12 backward to complete the laying of the soundproofing membrane strip 12, and in the pulling process, the soundproofing membrane strip 12 on the feeding frame 101 starts to be fed, and the soundproofing membrane strip 12 sequentially passes through the top surface of the guide roller 5, the lower edge of the flattening roller 6 and the top surface of the rear guide roller 7 and then enters the clamp gap of the clamp plate. In this process, the combination of the guide roller 5, the flattening roller 6 and the rear guide roller 7 S-bends the soundproofing membrane strip 12, thereby increasing the tension and unfolding the soundproofing membrane strip 12. At the same time, the arc-shaped roller surface of the flattening roller 6 is in contact with the top surface of the soundproofing membrane strip 12, and the protruding part therebetween applies a pressure to the soundproofing membrane strip 12 from the middle to the two ends, thereby unfolding the soundproofing membrane strip 12 from the middle to the two ends. After the cloth pulling frame 4 is moved to the position, the transverse moving system drives the knife group 3 to move transversely, and the high-speed rotating disc cutter cuts the soundproofing membrane strip 12 clamped by the clamp plate of the cutting table 2 transversely. At the same time, the pneumatic clamp 401 of the cloth pulling frame 4 releases the head of the soundproofing membrane strip 12, the cut soundproofing membrane strip 12 is stacked with the soundproofing membrane strip 12 below, the cloth pulling frame 4 is reset to the one end close to the cutting table 2, and is ready for the next laying and cutting.

[0039] In summary, the soundproofing membrane laying device has the advantages that the flattening mechanism is arranged between the guide roller 5 and the feeding end of the cutting table 2 to assist in flattening the relatively thin soundproofing membrane strip 12, thereby reducing the wrinkling in the conveying process and being beneficial to improving the misalignment of the edges of the soundproofing membrane strip 12 during the laying of the multi-layer soundproofing membrane strip 12. In addition, the combination of the guide roller 5, the flattening roller 6 and the rear guide roller 7 S-bends the soundproofing membrane strip 12, thereby increasing the tension and unfolding the soundproofing membrane strip 12 to a certain extent. The vertical waist-shaped hole 602 is arranged on the upper part of the supporting plate 603, so that the installation height position of the flattening roller 6 can be adjusted, that is, the wrap angle of the soundproofing membrane strip 12 on the guide roller 5, the flattening roller 6 and the rear guide roller 7 can be adjusted, and the soundproofing membrane strip 12 with different thicknesses can be conveyed optimally. For example, the position of the flattening roller 6 can be adjusted to a higher position to realize the conveying of the soundproofing membrane strip 12 with a smaller wrap angle. The roller surface of the flattening roller 6 is arranged as an arc-shaped roller, so that the protruding part applies pressure to the soundproofing membrane strip 12 while conveying the soundproofing membrane strip 12, thereby unfolding the soundproofing membrane strip 12 from the middle to the two ends and conveying the soundproofing membrane strip 12 flatly.

[0040] Embodiment 2

[0041] The difference between the above embodiment 1 and this embodiment is that the flattening mechanism is replaced, and similar auxiliary flattening effect can be achieved. As shown in Figure 4 The flattening mechanism in this embodiment includes an arc-shaped rod 8 and a rear guide roller 7, which is arranged in front of the feeding end of the cutting table 2 and is arranged at the same height as the guide roller 5. The rear guide roller 7 needs to be additionally arranged in the same way as in the above embodiment 1. The arc-shaped rod 8 is arranged between the guide roller 5 and the rear guide roller 7, and the length direction of the arc-shaped rod 8 is arranged along the width direction of the sound-absorbing membrane strip 12. The front convex part of the arc-shaped rod 8 is pressed downward to the sound-absorbing membrane strip 12 conveyed rearward.

[0042] By additionally arranging the arc-shaped rod 8 between the guide roller 5 and the rear guide roller 7, the front convex part of the arc-shaped rod 8 is pressed downward to the middle position of the sound-absorbing membrane strip 12. During the conveying of the sound-absorbing membrane strip 12, the sound-absorbing membrane strip 12 is subjected to gradually decreasing pressing force from the middle to both ends, which can effectively eliminate the wrinkles of the sound-absorbing membrane strip 12.

[0043] Specifically, as shown in Figure 4 The root of the arc-shaped rod 8 is provided with a coaxial shaft head 801, and the outer wall of the shaft head 801 is provided with a whole circle of teeth, which is arranged in the axial direction of the shaft head 801. The shaft head 801 is connected to the rack 1 through the support seat 9. The top wall of the support seat 9 is provided with a threaded hole and is installed with a top screw 10. The inner end of the top screw 10 can abut to the outer wall of the shaft head 801.

[0044] Specifically, as shown in Figure 4 The top screw 10 is threadedly connected with a locking nut 11, and the locking nut 11 tightly presses the top screw 10 against the top wall of the support seat 9.

[0045] By arranging the shaft head 801 at the root of both ends of the arc-shaped rod 8, the shaft head 801 is inserted into the hole sleeve of the support seat 9, which can realize the rotation of the arc-shaped rod 8 around the center line of the shaft head 801, and further realize the adjustment of the downward pressing amount of the convex part of the arc-shaped rod 8. By installing the top screw 10 on the top wall of the support seat 9, the top screw 10 presses the teeth on the outer wall of the shaft head 801 to lock the shaft head 801, and further realizes the locking of the arc-shaped rod 8. By additionally arranging the locking nut 11 on the top screw 10, the top screw 10 can be prevented from loosening.

[0046] The working process of the soundproofing membrane laying device in the embodiment is as follows: different from the embodiment 1, the arc-shaped rod 8 in the embodiment is in sliding friction with the backwardly conveyed soundproofing membrane material belt 12, the blocking force is increased, and the unwrinkling effect is better. When the pressing force of the arc-shaped rod 8 needs to be adjusted, the two jackscrews 10 are loosened at the same time, the swinging angle of the arc-shaped rod 8 is manually adjusted, and the adjustment is made according to the thickness of the soundproofing membrane material belt 12 and the wrinkle amount. After the adjustment is completed, the jackscrews 10 are tightened again, and the locking nuts 11 are locked to the top wall of the support seat 9 to prevent the jackscrews 10 from loosening. The soundproofing membrane laying operation is normally performed after the machine is started.

[0047] The embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiments, since it corresponds to the method disclosed in the embodiments, the description is relatively simple, and the related parts can be referred to the method part.

[0048] The above-described embodiments are only used to describe the preferred modes of the present application, and do not limit the scope of the present application. Without departing from the design spirit of the present application, various modifications and improvements of the technical solutions of the present application made by those skilled in the art shall fall within the protection scope determined by the claims of the present application.

Claims

1. A sound attenuating membrane layup apparatus comprising a frame (1), a cutting table (2), a knife bank (3), a fabric stretcher (4) and a guide roller (5), characterized in that, A flattening mechanism is arranged between the guide roller (5) and the feeding end of the cutting table (2), and can flatten the soundproofing membrane strip (12) to be laid. The flattening mechanism comprises a flattening roller (6) and a rear guide roller (7), the rear guide roller (7) is arranged in front of the feeding end of the cutting table (2) and is arranged at the same height as the guide roller (5); the flattening roller (6) is arranged in parallel between the guide roller (5) and the rear guide roller (7) and presses the soundproofing membrane strip (12) conveyed rearward downward.

2. The sound attenuating membrane layup apparatus of claim 1, wherein, Both ends of the flattening roller (6) are supported and arranged on the top of the rack (1) through a support plate (603), a waist-shaped hole (602) is formed in the upper part of the support plate (603), the waist-shaped hole (602) is arranged in the vertical direction; the bolt is threadedly connected with the shaft end of the core shaft (601) of the flattening roller (6) after penetrating through the waist-shaped hole (602).

3. The sound attenuating membrane layup apparatus of claim 1 or 2, wherein, The roller surface of the flattening roller (6) is an arc-shaped roller, the middle diameter of the arc-shaped roller is large and the diameters of both ends gradually decrease.

4. The sound-reducing membrane layup apparatus of claim 1, wherein, The flattening mechanism comprises an arc-shaped rod (8) and a rear guide roller (7), the rear guide roller (7) is arranged in front of the feeding end of the cutting table (2) and is arranged at the same height as the guide roller (5); the arc-shaped rod (8) is arranged between the guide roller (5) and the rear guide roller (7), the front convex part of the arc-shaped rod (8) presses the soundproofing membrane strip (12) conveyed rearward downward.

5. The sound attenuating membrane layup apparatus of claim 4, wherein, The root of the arc-shaped rod (8) is provided with a coaxial shaft head (801), the outer wall of the shaft head (801) is provided with a whole circle of teeth, the shaft head (801) is connected to the rack (1) through a support seat (9); a top screw (10) is installed on the top wall of the support seat (9) , the inner end of the top screw (10) can abut to the outer wall of the shaft head (801).

6. The sound attenuating membrane layup apparatus of claim 5, wherein, The top screw (10) is threadedly connected with a locking nut (11), the locking nut (11) tightly backs the top screw (10) on the top wall of the support seat (9).

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