Electric jumper device for electronic component
The electric jumper device, driven by a servo motor and electronic components, solves the problem of instability in traditional manual jumper operation, achieves precise wire delivery, and improves welding quality and production efficiency.
Patent Information
- Application Number
- CN202520035822.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Traditional manual wire splicing operations are affected by the worker's skill level and fatigue, resulting in unstable welding quality, increased defect rate, and after-sales maintenance costs.
The electric jumper device, driven by a servo motor, uses a jumper assembly composed of a servo motor and gears to achieve precise and orderly wire release and rewind. Combined with the design of the wire assembly, it ensures stable and controllable wire delivery.
It improves the accuracy and reliability of wire delivery, reduces quality problems such as weak welding and incomplete welding, and enhances production quality and efficiency.
Smart Images

Figure CN223606808U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electronic component production equipment technical field, concretely is electronic component electric jumper device. BACKGROUND
[0002] In the production and maintenance process of electronic components, the jumper operation is a common and important task. The traditional jumper mode mainly relies on manual operation,
[0003] Manual operation is greatly influenced by factors such as worker proficiency and fatigue. The quality of jumpers welded by different workers is uneven, and even the same worker may have quality problems such as insecure welding, virtual welding and short circuit in different time periods, leading to unstable performance of electronic products, increasing the rate of defective products and after-sales maintenance costs, and at the same time. The production and maintenance of electronic components often require long-time continuous operation, and workers will inevitably feel fatigue as the working time is prolonged. In the fatigue state, the worker's attention is difficult to concentrate, the hand stability decreases, and the reaction speed slows down, thereby affecting the quality and efficiency of production.
[0004] Therefore, we designed the electronic component electric jumper device to solve the above problems. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims at providing electronic component electric jumper device to solve the problems in the above background technology.
[0006] To solve the above technical problems, the electronic component electric jumper device provided by the utility model comprises a mounting base, comprising,
[0007] A servo motor is connected above the mounting base, a first wire reel is connected to the driving end of the servo motor, a driving gear is coaxially arranged at the bottom of the first wire reel, a driven gear is meshingly connected to one side of the driving gear, a second wire reel is arranged above the driven gear, and the second wire reel and the first wire reel are used in cooperation to constitute a jumper assembly.
[0008] Further, a connecting plate is slidably arranged on one side of the mounting base, two limit pins that are mutually symmetrical are inserted into one side of the connecting plate, and the other end of the limit pin extends into the mounting base.
[0009] Further, a reset spring is sleeved on the limit pin, one end of the reset spring is connected to the limit pin, and the other end is connected to the connecting plate.
[0010] Further, a connecting bolt is connected to the connecting plate, the driven gear is connected to the connecting bolt, and the second wire reel is threadedly connected to the connecting bolt.
[0011] Further, the installation base is sequentially provided with a second wire group and a third wire group along the feeding end, and the guiding directions of the second wire group and the third wire group are perpendicular to each other.
[0012] Further, the installation base is sequentially provided with a second wire group and a third wire group along the feeding end, and the guiding directions of the second wire group and the third wire group are perpendicular to each other.
[0013] Further, the installation base is sequentially provided with a second wire group and a third wire group along the feeding end, and the guiding directions of the second wire group and the third wire group are perpendicular to each other.
[0014] Further, the installation base is sequentially provided with a second wire group and a third wire group along the feeding end, and the guiding directions of the second wire group and the third wire group are perpendicular to each other.
[0015] Compared with the prior art, the utility model has the advantages that:
[0016] The servo motor is used as a power source, stable and accurate controllable power can be provided, and stable operation of the jumper assembly is ensured. The first wire disc and the second wire disc work cooperatively, the orderly release and winding of the wire can be accurately realized according to the set rotating speed and rotating direction, the requirements of different jumper scenes on the wire length and conveying speed are met, and the accuracy and reliability of wire conveying are greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model;
[0018] Figure 2 It is a first side view of the utility model;
[0019] Figure 3 It is a second side view of the utility model;
[0020] Figure 4 It is a structure enlarged view of A in the utility model Figure 1
[0021] In the drawing: 1, installation base; 2, servo motor; 3, first wire disc; 4, drive gear; 5, driven gear; 6, connecting plate; 7, limit pin; 8, reset spring; 9, connecting bolt; 10, second wire disc; 11, first wire group; 12, second wire group; 13, third wire group; 14, wire conveying pipe; 15, wire arranging seat; 16, connecting wire. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of the present utility model.
[0023] Please refer to Figures 1-4 The present utility model provides a technical scheme: electronic component electric jumper wire device, including installation baseplate 1, including,
[0024] Servo motor 2 is connected above installation baseplate 1, and the driving end of servo motor 2 is connected with first wire reel 3, and the bottom of first wire reel 3 is coaxially provided with driving gear 4, and one side of driving gear 4 is meshedly connected with driven gear 5, and the upper side of driven gear 5 is provided with second wire reel 10, and second wire reel 10 is used in cooperation with first wire reel 3 to form jumper wire assembly.
[0025] It should be noted that one side of servo motor 2 is connected with connecting wire 16 for supplying power to servo motor 2.
[0026] In specific implementation, servo motor 2 serves as a power source and is fixed above installation baseplate 1. When the device is started, servo motor 2 receives a control signal to start operation, and its driving end drives first wire reel 3 to rotate.
[0027] The driving gear 4 coaxially arranged at the bottom of the first wire reel 3 will rotate synchronously with the first wire reel 3. Since the driving gear 4 and the driven gear 5 are meshed with each other, the rotation of the driving gear 4 will transmit power to the driven gear 5, thereby driving the second wire reel 10 above the driven gear 5 to rotate.
[0028] The first wire reel 3 and the second wire reel 10 cooperate to form a jumper wire assembly. In the jumper wire process, the wire is wound on the two wire reels. When the first wire reel 3 and the second wire reel 10 rotate at a set speed and direction, the wire can be orderly unwound or wound, thereby completing the wire conveying action required for jumper wire.
[0029] Please refer to Figure 1 One side of installation baseplate 1 is slidably provided with connecting plate 6, one side of connecting plate 6 is inserted with two limit pins 7 symmetric to each other, and the other end of limit pin 7 extends into installation baseplate 1.
[0030] In specific implementation, in order to fix the position of the connecting plate 6 on the mounting base 1, two mutually symmetrical limiting pins 7 are used. One end of the limiting pin 7 is inserted into the connecting plate 6, and the other end extends into the mounting base 1. When it is necessary to fix the connecting plate 6, the limiting pin 7 is inserted into the connecting plate 6, and the other end is inserted into the limiting hole in the mounting base 1. At this time, the limiting pin 7 prevents the connecting plate 6 from sliding relative to the mounting base 1, thereby achieving the locking of the position of the connecting plate 6. If the position of the connecting plate 6 needs to be adjusted, the limiting pin 7 is pulled out of the limiting hole in the mounting base 1, and the connecting plate 6 can be freely slid on the mounting base 1 to the appropriate position, and then the limiting pin 7 is inserted again to fix it.
[0031] Referring to Figure 4 , the limiting pin 7 is sleeved with a reset spring 8, one end of the reset spring 8 is connected to the limiting pin 7, and the other end is connected to the connecting plate 6.
[0032] In specific implementation, the reset spring 8 makes the insertion and removal of the limiting pin 7 more convenient. Without additional tools or complex operations, the adjustment and fixation of the position of the connecting plate 6 can be completed by manual force, improving the convenience and efficiency of the device. At the same time, during frequent use of the device, the continuous elastic action of the reset spring 8 ensures the fixing effect of the limiting pin 7.
[0033] Referring to Figure 1 , the connecting plate 6 is connected with a connecting bolt 9, the driven gear 5 is connected to the connecting bolt 9, and the second wire reel 10 is threadedly connected to the connecting bolt 9.
[0034] In specific implementation, through the connection of the connecting bolt 9, the driven gear 5 effectively transmits the power transmitted by the driving gear 4 to the second wire reel 10, so that the second wire reel 10 and the first wire reel 3 together complete the conveying action of the wire in the jumper process under the drive of the servo motor 2. At the same time, the connecting plate 6 provides support and positioning for the driven gear 5 and the second wire reel 10 through the connecting bolt 9.
[0035] Referring to Figure 1 , the second wire group 12 and the third wire group 13 are arranged in sequence on the mounting base 1 along the feeding end, and the guiding directions of the second wire group 12 and the third wire group 13 are perpendicular to each other.
[0036] In specific implementation, the second wire group 12 and the third wire group 13 cooperate with each other to guide the wire. Their perpendicular guiding directions enable the wire to realize diversified path planning in the device, adapting to the jumper layout requirements of different electronic components.
[0037] Referring to Figure 1 , the first wire group 11 is connected to the mounting base 1, and the first wire group 11 is located at the discharging end of the mounting base 1.
[0038] In the implementation, the first wire group 11 cooperates with the second wire group 12 and the third wire group 13 at the feeding end during the wire conveying process, so as to ensure that the overall trend of the wire in the device meets the jumper wire requirement.
[0039] Referring to Figure 1 The wire conveying pipe 14 is connected to the mounting base 1 and is located between the first wire reel 3 and the third wire group 13.
[0040] In the implementation, when the wire is transmitted in the wire conveying pipe 14 to the end close to the third wire group 13, the outlet of the wire conveying pipe 14 is precisely connected to the inlet of the third wire group 13. The wire is smoothly transferred from the wire conveying pipe 14 to the third wire group 13, and the third wire group 13 then guides the wire to continue to move forward in the preset vertical direction.
[0041] Referring to Figure 1 The wire arranging seat 15 is connected to the mounting base 1 and is located on the side of the first wire group 11 away from the first wire reel 3.
[0042] In the implementation, the wire arranging seat 15 cooperates with the first wire group 11, the first wire group 11 guides the wire to the wire arranging seat 15, and the wire arranging seat 15 further finely arranges the wire.
[0043] Working principle: The servo motor 2 is a power source and is fixed above the mounting base 1. When the device is started, the servo motor 2 receives a control signal to start operation, and the driving end drives the first wire reel 3 to rotate.
[0044] The driving gear 4 coaxially arranged at the bottom of the first wire reel 3 rotates synchronously with the first wire reel 3. Since the driving gear 4 and the driven gear 5 are meshed with each other, the rotation of the driving gear 4 transmits power to the driven gear 5, and further drives the second wire reel 10 above the driven gear 5 to rotate.
[0045] The first wire reel 3 and the second wire reel 10 cooperatively constitute a jumper wire assembly. In the jumper wire process, the wire is wound on the two wire reels. When the first wire reel 3 and the second wire reel 10 rotate at the set speed and direction, the wire can be orderly unwound or wound, so as to complete the wire conveying action required by the jumper wire.
Claims
1. An electrically operated jumper device for electronic components comprising a mounting base (1), characterised in that, Including, The servo motor (2) is connected above the mounting base (1), the driving end of the servo motor (2) is connected with the first wire disc (3), the bottom of the first wire disc (3) is coaxially provided with the driving gear (4), one side of the driving gear (4) is engagedly connected with the driven gear (5), the upper side of the driven gear (5) is provided with the second wire disc (10), and the second wire disc (10) is used in cooperation with the first wire disc (3) to constitute a jumper assembly.
2. The electronic component electric jumper device of claim 1, wherein: The mounting base (1) is provided with a connecting plate (6) on one side, the connecting plate (6) is provided with two limit pins (7) which are symmetrical to each other on one side, and the other end of the limit pin (7) extends into the mounting base (1).
3. The electronic component electric jumper device of claim 2, wherein: The limit pin (7) is sleeved with a reset spring (8), one end of the reset spring (8) is connected to the limit pin (7), and the other end is connected to the connecting plate (6).
4. The electronic component electric jumper device of claim 2, wherein: The connecting plate (6) is connected with a connecting bolt (9), the driven gear (5) is connected to the connecting bolt (9), and the second wire disc (10) is threadedly connected to the connecting bolt (9).
5. The electronic component electric jumper device of claim 1, wherein: The mounting base (1) is provided with a second wire group (12) and a third wire group (13) in sequence along the feeding end, and the guiding directions of the second wire group (12) and the third wire group (13) are perpendicular to each other.
6. The electronic component electric jumper device of claim 1, wherein: The mounting base (1) is connected with a first wire group (11), and the first wire group (11) is located at the discharging end of the mounting base (1).
7. The electronic component electric jumper device of claim 1, wherein: The mounting base (1) is connected with a wire conveying pipe (14), and the wire conveying pipe (14) is located between the first wire disc (3) and the third wire group (13).
8. The electronic component electric jumper device of claim 6, wherein: The mounting base (1) is connected with a wire arranging seat (15), and the wire arranging seat (15) is located on the side, away from the first wire disc (3), of the first wire group (11).