Towing device and material hoist
By designing a miniaturized traction device, integrating drive and control components, and equipping it with a snap-fit and locking mechanism, the stability problem of material lifting equipment in inclined or vibrating environments has been solved, achieving stable operation and safe lifting in confined spaces.
Patent Information
- Application Number
- CN202423215589.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the existing technology, material lifting equipment cannot be stabilized in inclined or vibrating environments, posing a risk of slippage, and cannot be used in confined spaces.
A miniaturized traction device has been designed, comprising a housing assembly, a drive assembly, and a control assembly. It is compactly arranged through a modular design, equipped with snap-fit parts and a locking mechanism to ensure stability under tilt or vibration conditions, and provides safety through a slack rope protection assembly.
It enables stable use in confined spaces, reduces operational risks, improves operational efficiency, adapts to various support carriers, is compatible with multiple specifications, and meets diverse needs.
Smart Images

Figure CN223606957U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to material conveying technical field especially relates to a traction device and material hoist. BACKGROUND
[0002] With the rapid expansion of infrastructure scale, and the rapid development of photovoltaic power generation market, the material hoisting demand of building decoration materials, photovoltaic panels and the like is also increasing synchronously. For the material hoisting under these scenes, such as transporting photovoltaic panels and the like to the inclined roof, material conveying in the multi-storey building room and the like, due to the influence of application environment, the material conveying cannot be carried out by using the lifting equipment in the market. Therefore, the utility model provides a miniaturized material hoist. SUMMARY
[0003] The utility model provides a traction device and material hoist to solve the above technical defects in prior art, not only can reduce the space volume of traction device, be suitable for the scene of smaller space use, and can ensure that traction device will not accidentally slip in the operation process, especially under the condition of inclination or vibration, maintain the equipment stable, reduce the operation risk.
[0004] The utility model provides a traction device in the first aspect, including:
[0005] Shell assembly, internally structured with accommodating cavity, the shell assembly is equipped with the clamping portion and locking mechanism, the clamping portion is suitable for clamping to the support carrier, and the locking mechanism is suitable for hanging to the support carrier;
[0006] Driving assembly, is located in the accommodating cavity, the driving assembly includes drive piece and hoist mechanism, the hoist mechanism is connected in the output shaft of drive piece, and the hoist mechanism is suitable for winding traction rope;
[0007] Control assembly, is located in the accommodating cavity, and is electrically connected with drive piece, and the control assembly is used to receive instruction and control drive piece work.
[0008] According to the traction device provided by the utility model, the shell assembly includes side plate, top plate and fence, the side plate is spaced apart and oppositely arranged, the top plate is arranged between the two oppositely arranged side plates and is detachably connected with each side plate, and the side plate, the top plate and the fence enclose the accommodating cavity;
[0009] The clamping portion is arranged at the bottom of the side plate, the top of the side plate protrudes from the top plate and forms a locking portion, and the locking mechanism is arranged in the locking portion.
[0010] According to the traction device provided by the utility model, the locking mechanism includes lock pin, first elastic member and first unlocking member;
[0011] The locking portion is provided with a locking notch and a handle slot;
[0012] The locking pin is movably arranged at one side of the locking notch, the first elastic member is sleeved on the outside of the locking pin, the first elastic member abuts against the locking portion and the side wall of the locking notch, and the first unlocking member is fixedly connected to the locking pin and extends to the handle slot;
[0013] In the locked state, the locking pin closes the opening of the locking notch, and the first elastic member is in the reset state;
[0014] In the unlocked state, the first unlocking member drives the locking pin to open the opening of the locking notch, and the first elastic member is in the deformed state.
[0015] According to the traction device provided by the utility model, the locking mechanism comprises a locking hook, a second elastic member and a second unlocking member;
[0016] The locking portion is provided with a handle slot;
[0017] The locking hook and the second unlocking member are both rotatably arranged on the locking portion, the second unlocking member is located above the handle slot, one end of the second unlocking member forms a locking end, the other end of the second unlocking member forms an unlocking end, one end of the second elastic member abuts against the unlocking end, and the other end of the second elastic member abuts against the locking portion;
[0018] In the locked state, the locking hook is hung on the support carrier, the second unlocking member is located on the rotating path of the locking hook to limit the rotation of the locking hook, and the second elastic member is in the reset state;
[0019] In the unlocked state, the second unlocking member is away from the rotating path of the locking hook, and the second elastic member is in the deformed state.
[0020] According to the traction device provided by the utility model, the locking mechanism further comprises a third elastic member, and the third elastic member is sleeved on the rotating shaft of the locking hook;
[0021] In the locked state, the third elastic member is in the reset state, and in the unlocked state, the third elastic member is in the deformed state.
[0022] According to the traction device provided by the utility model, the traction device further comprises a loose rope protection assembly, the loose rope protection assembly comprises a loose rope protection component and a loose rope detection component, the loose rope protection component is arranged in the accommodating cavity and located on the laying path of the traction rope, the loose rope protection component is rotatably connected to the shell assembly, the loose rope detection component is arranged on the shell assembly and located on the rotating path of the loose rope protection component, and the loose rope detection component is connected to the control loop of the control assembly.
[0023] According to the traction device, the loose rope protection component comprises a mounting frame body, a first shaft body, a second shaft body, a reset member and a trigger member;
[0024] The first shaft body and the second shaft body are fixedly connected to the two sides of the mounting frame body, and the first shaft body and the second shaft body are rotationally connected with the shell assembly; two roller cylinders are arranged on the mounting frame body in a spaced manner, and the traction rope is arranged between the two roller cylinders;
[0025] The reset member is sleeved on at least one of the first shaft body and the second shaft body, and the trigger member is arranged on the first shaft body or the second shaft body and is adapted to rotate with the corresponding shaft body to trigger the action of the loose rope detection component.
[0026] According to the traction device, the winding mechanism comprises a winding drum and a rotating shaft;
[0027] The rotating shaft is welded with a first baffle and a second baffle in a spaced manner;
[0028] The outer wall of the winding drum is provided with a stop flange near both ends, and the inner wall of the winding drum is provided with a first mounting portion and a second mounting portion in a spaced manner; the first baffle is connected with the first mounting portion, and the second baffle is connected with the second mounting portion.
[0029] According to the traction device, a caster is further arranged, and the caster is fixed to the side of the shell assembly opposite to the clamping portion through a mounting support.
[0030] The second aspect of the utility model provides a material lifting machine, including transport carrier and any item traction device, the transport carrier is connected on the traction rope of traction device.
[0031] The traction device provided by the utility model integrates the driving assembly and the control assembly in the accommodating cavity formed by the shell assembly, and the structure components are compactly arranged through modular design, so that the space volume of the traction device can be reduced, and the traction device is suitable for multiple application fields with limited space. The clamping portion and the locking mechanism are arranged on the shell assembly, and the shell assembly is mounted to the support carrier through the clamping portion and the locking mechanism. The locking mechanism can ensure that the traction device will not be accidentally slipped during operation, especially under inclined or vibrating conditions, so that the device is stable and the operation risk is reduced. The clamping portion and the locking mechanism are intuitive and easy to use, and fast mounting and dismounting can be realized without additional tools, so that the operation efficiency can be improved.
[0032] Compared with the traditional fixed mode of the traction device, the traction device can reduce the space occupied by the structure, and is suitable for use in narrow working areas.
[0033] The material lifting machine provided by the utility model has all the advantages of the traction device. BRIEF DESCRIPTION OF DRAWINGS
[0034] In order to more clearly illustrate the technical scheme in the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.
[0035] Figure 1 It is the structure explosion schematic view of the traction device provided by the utility model embodiment.
[0036] Figure 2 It is one of the structure schematic views of the traction device provided by the utility model embodiment.
[0037] Figure 3 It is the second structure schematic view of the traction device provided by the utility model embodiment.
[0038] Figure 4 It is the third structure schematic view of the traction device provided by the utility model embodiment.
[0039] Figure 5 It is one of the structure schematic views of the locking mechanism installed in the side plate provided by the utility model embodiment.
[0040] Figure 6 It is the second structure schematic view of the locking mechanism installed in the side plate provided by the utility model embodiment.
[0041] Figure 7 It is the partial structure schematic view of the locking mechanism shown in the figure. Figure 5
[0042] It is the partial structure schematic view of another embodiment of the locking mechanism provided by the utility model embodiment. Figure 8
[0043] It is the sectional view of the locking mechanism shown in the figure. Figure 9 Figure 8
[0044] Figure 10 It is the structure schematic view of the rope loosening protection component provided by the utility model embodiment.
[0045] Figure 11 is Figure 10 a sectional view of the rope slack protection component.
[0046] Figure 12 is a sectional view of the hoisting mechanism provided by the embodiment of the utility model.
[0047] Figure 13 is a structural exploded schematic view of the hoisting mechanism provided by the embodiment of the utility model.
[0048] Figure 14 is a structural schematic view of the material hoist provided by the embodiment of the utility model.
[0049] Figure 15 is a rear view of the material hoist provided by the embodiment of the utility model.
[0050] Reference signs:
[0051] 10, shell assembly; 11, accommodating cavity; 12, side plate; 121, locking portion; 1211, locking notch; 1212, handle groove; 13, baffle; 14, clamping portion; 15, locking mechanism; 151, lock pin; 152, first elastic member; 153, first unlocking member; 154, lock hook; 155, second elastic member; 156, second unlocking member; 157, third elastic member; 16, top plate; 17, cover;
[0052] 20, driving assembly; 21, driving member; 22, hoisting mechanism; 221, winding drum; 2211, first mounting portion; 2212, second mounting portion; 222, rotating shaft; 223, first baffle; 2231, avoiding groove; 224, second baffle; 225, fixing component; 23, flange support;
[0053] 30, control assembly; 60, rope slack protection assembly; 61, rope slack protection component; 611, mounting frame body; 612, first shaft body; 613, second shaft body; 614, elastic member; 615, trigger member; 616, roller; 62, rope slack detection component;
[0054] 70, support frame; 80, reinforcing member; 90, caster; 91, mounting support; 92, connecting pipe; 100, ladder stand; 101, tread roller; 200, traction device; 201, traction rope. DETAILED DESCRIPTION
[0055] In order to make the purpose, technical scheme and advantages of the utility model clearer, the technical scheme in the utility model will be described clearly and completely in combination with the drawings in the utility model below, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the protection scope of the utility model.
[0056] In the description of the embodiments of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium. For the ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0057] In the embodiments of the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature, which can be direct contact between the first and second features, or indirect contact between the first and second features through an intermediate medium. Moreover, the first feature "above", "above" and "above" the second feature can be directly above or obliquely above the first feature, or only indicate that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature can be directly below or obliquely below the first feature, or only indicate that the horizontal height of the first feature is less than that of the second feature.
[0058] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, the skilled in the art can combine and combine the different embodiments or examples described in the present application and the features of different embodiments or examples without contradiction.
[0059] Figure 1 is the structure explosion schematic diagram of the traction device provided by the utility model embodiments. Figure 2 is one of the structure schematic diagram of the traction device provided by the utility model embodiments. Figure 3 is the structure schematic diagram of the traction device provided by the utility model embodiments. Figure 4It is the structure schematic view three of the traction device provided by the embodiment of the utility model.
[0060] Referring to Figures 1 to 4 The utility model embodiment provides a traction device 200, the traction device 200 is the drive device of miniaturized material hoist, mainly for vertical or approximate vertical direction material handling, can improve material handling efficiency and operating safety. The material hoist of application this traction device 200 can be used in construction industry, manufacturing industry, warehousing and logistics industry, retail industry and photovoltaic panel installation industry.
[0061] In construction industry, material hoist is used in high-altitude transportation of building materials (bricks, cement, reinforcing steel etc.) in high-rise building construction, transportation of construction tools, templates, scaffolds and other equipment, and cleaning of waste, slag and the like. In manufacturing industry, material hoist is mainly used for vertical transportation of raw materials, semi-finished products and finished products in automatic production line. In warehousing and logistics industry, material hoist is used for rapid and efficient package classification and distribution in sorting center, and temperature control moving of goods that are not easy to be manually operated in refrigeration warehouse. In retail industry, material hoist is used for floor-to-floor transfer of goods in shopping mall and supermarket, and convenient transportation during exhibition goods arrangement in exhibition hall. In photovoltaic panel installation industry, material hoist is used for transporting photovoltaic panels from low place to high place.
[0062] The traction device 200 comprises a shell assembly 10, a driving assembly 20 and a control assembly 30. The shell assembly 10 is internally structured with a containing cavity 11, the shell assembly 10 is provided with a clamping portion 14 and a locking mechanism 15, the clamping portion 14 is suitable for clamping to a support carrier, and the locking mechanism 15 is suitable for hanging to the support carrier. That is to say, by setting the clamping portion 14 and the locking mechanism 15 on the shell assembly 10, the traction device 200 can be quickly installed to the support carrier. The clamping portion 14 can be a clamping groove or a limiting groove.
[0063] The driving assembly 20 is arranged in the containing cavity 11, and the driving assembly 20 comprises a driving part 21 and a winch mechanism 22. The winch mechanism 22 is connected to the output shaft of the driving part 21, and the winch mechanism 22 is suitable for winding the traction rope, i.e. winding and releasing the traction rope (steel wire rope or chain), so that the material hoist provided with the traction device 200 can realize lifting movement. The driving part 21 can be a motor, which is used to generate driving force. The motor can be a three-phase asynchronous motor or a servo motor, and the motor can select different power and speed according to needs. A speed reducer can also be connected to the motor, which is used to reduce the speed and increase the torque, so that the power is more suitable for driving the winch mechanism 22 to work.
[0064] When the operator presses the start button, the power supply is sent to the motor, and the motor starts to rotate. The motor transmits power to the reducer through the shaft coupling. The reducer reduces the speed of the motor with low torque and converts it into high torque suitable for the use of the hoisting mechanism 22. After the power is reduced, the hoisting mechanism 22 is driven to rotate, and the traction rope (steel wire rope) is wound or released, so that the whole material lifting machine is lifted.
[0065] The control assembly 30 is arranged in the accommodating cavity 11, and the control assembly 30 is electrically connected with the driving part 21. The control assembly 30 is used for receiving the instructions input by the operator and controlling the working of the driving part 21. The control assembly 30 comprises a main control unit, which can be a PLC or a microprocessor, and is used for receiving signals, processing data and outputting instructions. The main control unit can be connected with a frequency converter, which is used for adjusting the frequency and torque of the motor, so as to realize speed and smooth control. The main control unit can also be connected with an encoder, which is used for monitoring the speed and position of the motor. The main control unit can also be connected with various sensors, which are used for detecting the position of the load (material lifting machine) and overload condition. The main control unit can also be connected with an emergency stop button and a safety relay, which can cut off the power supply immediately when danger occurs, so as to ensure the safety of the material lifting machine. The main control unit can also be connected with a communication module, which is used for realizing data exchange with a superior system, such as an ERP and a SCADA.
[0066] The various components in the control assembly 30 are connected with each other through hardwiring, data lines or wireless means to form a unified electrical control system. The main control unit, as the core component, collects data from the sensors, analyzes the instructions of the operator, adjusts the speed and torque of the motor through the frequency converter, and monitors the state of the safety device at the same time, so as to ensure that the whole material lifting process is carried out according to the established procedure, while keeping a timely response to unexpected situations.
[0067] It can be understood that the traction device 200 provided by the embodiment of the utility model integrates the driving assembly 20 and the control assembly 30 in the accommodating cavity 11 formed by the shell assembly 10, and the structure components are arranged compactly through modular design, so that the space volume of the traction device 200 can be reduced, which is suitable for multiple application fields with limited space. The clamping part 14 and the locking mechanism 15 are arranged on the shell assembly 10, and the traction device 200 is installed to the support carrier through the clamping part 14 and the locking mechanism 15. The locking mechanism 15 can ensure that the traction device 200 will not accidentally slip during operation, especially under inclined or vibrating conditions, so as to maintain the stability of the equipment and reduce the operation risk. The clamping part 14 and the locking mechanism 15 are intuitive and easy to use, and the quick mounting and dismounting can be realized without additional tools, so that the operation efficiency can be improved.
[0068] Compared with the traditional fixing mode of the traction device 200, the traction device 200 provided by the utility model can reduce the space occupied by the structure and is suitable for use in narrow working areas. Meanwhile, the traction device 200 can be adaptively adjusted according to different types of support carriers (such as ladders) and can be compatible with various specifications to meet diversified needs.
[0069] With reference to Figures 1 to 4 In some embodiments of the utility model, the shell assembly 10 comprises side plates 12, a top plate 16 and a surrounding plate 13, the side plates 12 are arranged at intervals and oppositely, the top plate 16 is arranged between the two oppositely arranged side plates 12 and is detachably connected with each side plate 12 respectively, and the side plates 12, the top plate 16 and the surrounding plate 13 enclose the accommodating cavity 11.
[0070] That is, two side plates 12 are oppositely arranged, the distance between the two side plates 12 determines the length of the shell assembly 10, the top plate 16 is connected at the position close to the top of the side plate 12, and the surrounding plate 13 is arranged at the vacant position of the shell assembly 10, that is, the shape and number of the surrounding plate 13 are arranged according to actual needs, and the surrounding plate 13 can be arranged at the front, back or ground of the shell assembly 10, and one or more surrounding plates 13 can be arranged in the same area.
[0071] The clamping part 14 is arranged at the bottom of the side plate 12, the top of the side plate 12 protrudes from the top plate 16 and forms a locking part 121, and the locking mechanism 15 is arranged at the locking part 121. That is, the clamping part 14 and the locking mechanism 15 are arranged at the positions close to the two ends of the shell assembly 10 respectively, which can improve the stability of the installation of the traction device 200.
[0072] Figure 5 Fig. 1 is a structure schematic view of the locking mechanism installed in the side plate provided by the utility model embodiments. Figure 6 Fig. 2 is another structure schematic view of the locking mechanism installed in the side plate provided by the utility model embodiments. Figure 7 Fig. 3 is a structure schematic view of the locking mechanism provided by the utility model embodiments. Figure 5 Fig. 4 is a partial structure schematic view of the locking mechanism.
[0073] With reference to Figures 5 to 7 In some embodiments of the utility model, the locking mechanism 15 comprises a locking pin 151, a first elastic member 152 and a first unlocking member 153.
[0074] The locking part 121 is provided with a locking notch 1211 and a handle groove 1212; the locking pin 151 is movably arranged at one side of the locking notch 1211, that is, a guide hole can be arranged on the side wall of the locking notch 1211, the locking pin 151 can be inserted into the guide hole and move along the guide hole. In order to improve the stability of the movement of the locking pin 151, a matching hole can also be arranged on the flange of the locking part 121, the locking pin 151 extends into the matching hole for limiting, so as to ensure the movement of the locking pin 151 in the vertical direction and improve the reliability of the locking.
[0075] The first elastic member 152 is a spring, the first elastic member 152 is sleeved outside the locking pin 151, the first elastic member 152 abuts against the side wall of the locking portion 121 and the locking notch 1211, the first unlocking member 153 can be a rod-shaped member or a plate-shaped member, the first unlocking member 153 can be fixed to the locking pin 151 by welding, drives the first unlocking member 153 to move, and can synchronously drive the locking pin 151 to move, the first unlocking member 153 extends to the handle groove 1212, so that the user can hold the locking portion 121 and simultaneously drive the first unlocking member 153 in the handle groove 1212 to synchronously drive the first unlocking member 153 to unlock the locking pin 151.
[0076] The locking mechanism 15 provided in the embodiment is in the locking state, the locking pin 151 closes the opening of the locking notch 1211, and the first elastic member 152 is in the reset state.
[0077] The locking mechanism 15 provided in the embodiment is in the unlocking state, the first unlocking member 153 drives the locking pin 151 to open the opening of the locking notch 1211, and the first elastic member 152 is in the deformed state, that is, the first elastic member 152 has the ability to restore elastic deformation, so that the locking notch 1211 is separated from the step roller 101 to realize unlocking.
[0078] Figure 8 is a partial structure schematic view of another embodiment of the locking mechanism provided in the embodiment of the utility model. Figure 9 is Figure 8 is a sectional view of the locking mechanism.
[0079] Referring to Figure 8 and Figure 9 In some embodiments of the utility model, the locking mechanism 15 comprises a locking hook 154, a second elastic member 155 and a second unlocking member 156.
[0080] The locking portion 121 is provided with a handle slot 1212, that is, the locking portion 121 in the embodiment is not provided with a locking notch 1211. The locking hook 154 and the second unlocking member 156 are both arranged on the locking portion 121 through corresponding rotating shafts. The second unlocking member 156 is a plate-shaped member, and the second unlocking member 156 is located above the handle slot 1212. One end of the second unlocking member 156 forms a locking end, and the other end of the second unlocking member 156 forms an unlocking end. The second elastic member 155 is a spring, one end of the second elastic member 155 is in abutment with the unlocking end, and the other end of the second elastic member 155 is in abutment with the locking portion 121.
[0081] The locking mechanism 15 provided in the embodiment is in the locking state, the locking hook 154 is hung on the support carrier, the second unlocking member 156 is located on the rotating path of the locking hook 154, so as to limit the locking hook 154 from being randomly rotated to be unlocked by mistake, and the second elastic member 155 is in the reset state.
[0082] The locking mechanism 15 provided in the embodiment is in the unlocking state, the second unlocking member 156 is away from the rotating path of the locking hook 154, and the second elastic member 155 is in the deformed state.
[0083] It should be noted that the locking hook 154 provided in the embodiment has an opening side and a counterweight side. When in the unlocking state, the opening side of the locking hook 154 faces downward, but when locking is needed, the counterweight side needs to be pressed, so that the opening side of the locking hook 154 overcomes the gravity and is opened. When the locking hook 154 is hung on the support carrier (such as a support pipe or a step roller 101 on the ladder 100), the locking hook 154 naturally faces downward due to the gravity, and the opening is in the most difficult-to-open position.
[0084] The locking mechanism 15 provided in the embodiment is in the unlocking state, the second unlocking member 156 is away from the rotating path of the locking hook 154, and the second elastic member 155 is in the deformed state.
[0085] Further, the locking mechanism 15 provided in the embodiment further comprises a third elastic member 157, which can be a torsion spring, and the third elastic member 157 is sleeved on the rotating shaft of the locking hook 154. In the locking state, the third elastic member 157 is in the reset state, and in the unlocking state, the third elastic member 157 is in the deformed state.
[0086] When the locking mechanism 15 is hung on the support pipe or the step roller 101 on the ladder 100, external force needs to be used, such as manual operation, to overcome the elastic force of the third elastic member 157 and the gravity of the opening side of the locking hook 154, so that the opening is temporarily enlarged to be clamped into the support pipe or the step roller 101 on the ladder 100. When the locking mechanism 15 is locked in place, the locking hook 154 naturally falls back to the locking state due to the gravity, the opening is resealed, and a firm locking effect is formed. At the same time, the third elastic member 157 provides a certain action for locking, so that the locking effect of the locking mechanism 15 is better.
[0087] The locking mechanism 15 provided by the embodiment of the utility model will not open automatically unless it is intentionally unlocked, and can provide continuous security. Even in the case of power or other energy interruption, the gravity locking is still effective, does not depend on the electronic system, the structure is relatively simple, easy to maintain, can maintain high performance in harsh environments, uses the earth's gravity to make the locking mechanism 15 realize the efficient and low-cost automatic locking mode.
[0088] Need to explain, the structure of side plate 12 is novel, the position of handle groove 1212 does not need to be welded additionally formed, the whole side plate 12 can be integrally formed and is arranged, and adopts the mode of stamping and processes, and processing is simple, and locking mechanism 15 can be detachably connected at the corresponding position of side plate 12, and is convenient to assemble.
[0089] Figure 10 It is the structure diagram of the rope protection component provided by the embodiment of the utility model. Figure 11 It is Figure 10 The sectional view of the rope protection component shown in the figure.
[0090] Continuously refer to Figure 3 And simultaneously refer to Figure 10 And Figure 11 In some embodiments of the utility model, the traction device 200 further includes a rope protection assembly 60, the rope protection assembly 60 includes a rope protection component 61 and a rope detection component 62, the rope protection component 61 is arranged in the accommodating cavity 11 and is rotatably connected with the shell assembly 10.The rope detection component 62 can be a micro switch, etc., and the micro switch can rapidly open or close the circuit under the action of very small external force. The rope detection component 62 is arranged in the shell assembly 10 and is located on the rotating path of the rope protection component 61, and the rope detection component 62 is connected in the control loop of the control assembly 30.
[0091] Further, the rope protection component 61 includes a mounting frame body 611, a first shaft body 612, a second shaft body 613, a reset member 614 and a trigger member 615, the first shaft body 612 is fixedly connected to one end of the mounting frame body 611, the second shaft body 613 is fixedly connected to the other end of the mounting frame body 611, and the first shaft body 612 and the second shaft body 613 are rotatably connected with the shell assembly 10.
[0092] The reset member 614 is sleeved on at least one of the first shaft body 612 and the second shaft body 613, that is, the reset member 614 can be sleeved on the first shaft body 612 or the second shaft body 613, or the reset member 614 can be sleeved on the first shaft body 612 and the second shaft body 613 simultaneously. The reset member 614 can be a torsion spring, and by reasonably allocating the installation space of the torsion spring, the number of spiral turns of the torsion spring is increased, the reset capability of the torsion spring is improved, the torsion of the torsion spring changes with the deflection angle to keep a relatively small fluctuation, and the parameters detected by the loose rope detection component 62 are relatively stable.
[0093] The trigger member 615 is arranged on the first shaft body 612 or the second shaft body 613 and is adapted to rotate with the corresponding shaft body to trigger the loose rope detection component 62. The arrangement position of the trigger member 615 is determined according to the installation position of the loose rope detection component 62. For example, when the loose rope detection component 62 is installed on the rotation path of the first shaft body 612, the trigger member 615 is installed on the first shaft body 612.
[0094] Two rollers 616 are arranged on the mounting frame body 611 at intervals, the traction rope is arranged between the two rollers 616, the rollers 616 are tensioned by the tension of the traction rope, the mounting frame body 611 and the first shaft body 612 and the second shaft body 613 fixedly connected to the mounting frame body 611 are driven to rotate by the rollers 616, the reset member 614 is in an elastic deformation state, that is, the reset member 614 has the capability of restoring the elastic deformation, and at this time, the trigger member 615 does not trigger the loose rope detection component 62.
[0095] When the traction rope 201 loses the tension due to various reasons (such as breakage, wear, improper operation, etc.), the reset member 614 restores the elastic deformation to drive the first shaft body 612, the second shaft body 613 and the mounting frame body 611 to rotate as a whole, so that the trigger member 615 triggers the loose rope detection component 62 to act, the loose rope detection component 62 cuts off the circuit to prevent the traction device 200 from descending, thereby providing safety protection for the traction device 200.
[0096] When the traction rope 201 is in a taut state, the mounting frame body 611 and the rollers 616 are driven away from the shell assembly 10 by the traction rope 201 and simultaneously drive the trigger member 615 away from the loose rope detection component 62. At this time, the moment of force of the traction rope 201 on the rollers 616 and the moment of force of the reset member 614 on the rollers 616 reach a dynamic balance, and the rollers 616 guide the traction rope 201 to be normally wound and unwound.
[0097] Figure 12 is a sectional view of a hoisting mechanism provided by an embodiment of the present application. Figure 13 is a structural exploded view of a hoisting mechanism provided by an embodiment of the present application.
[0098] Continue to refer to 1, and simultaneously refer to Figure 12In some embodiments of the utility model, the winch mechanism 22 comprises a winding drum 221 and a rotating shaft 222, the first end of the rotating shaft 222 is welded with a first baffle 223, the second end of the rotating shaft 222 is welded with a second baffle 224, that is, the first baffle 223 and the second baffle 224 are welded on the rotating shaft 222 at intervals.
[0099] The outer wall of the winding drum 221 is provided with a stop flange near both ends, the inner wall of the winding drum 221 is provided with a first mounting portion 2211 and a second mounting portion 2212, the first mounting portion 2211 is connected with the first baffle 223, and the second mounting portion 2212 is connected with the second baffle 224.
[0100] In the embodiments of the utility model, the first end of the rotating shaft 222 is welded with the first baffle 223, the second end of the rotating shaft 222 is welded with the second baffle 224 to form the mounting framework of the winch mechanism 22, the winding drum 221 is of cast aluminum structure with a rope groove, the winding drum 221 is separately arranged with the mounting framework of the winch mechanism 22 and can be detachably connected through bolts and the like, thereby reducing the process requirement of the winch mechanism 22 and improving the applicability of the winch mechanism 22.
[0101] The diameter of the first baffle 223 can be smaller than the diameter of the second baffle 224, so that the rotating shaft 222 can extend from one side of the winding drum 221 to the other side, and the first mounting portion 2211 is connected with the first baffle 223, and the second mounting portion 2212 is connected with the second baffle 224. In addition, the avoidance groove 2231 can be arranged on the first baffle 223 at intervals, the second mounting portion 2212 extends along the axial direction of the winding drum 221, the avoidance groove 2231 is clamped on the second mounting portion 2212, so that the rotating shaft 222 can extend from one side of the winding drum 221 to the other side, and the first mounting portion 2211 is connected with the first baffle 223, and the second mounting portion 2212 is connected with the second baffle 224.
[0102] When the rotating shaft 222 drives the winding drum 221 to rotate through the first baffle 223 and the second baffle 224, the avoidance groove 2231 is clamped on the outside of the second mounting portion 2212, so as to ensure the stability of the winding drum 221 during operation. At the same time, the second baffle 224 is convenient to position and install.
[0103] In addition, the outer side surface of the second baffle 224 is provided with a fixing component 225, the fixing component 225 is used for fixing the end of the traction rope 201, and the fixing component 225 can comprise a fixing disc and a fastener. A dismounting opening is formed on the side plate 12 at a position corresponding to the fixing component 225, and a cover 17 is detachably connected on the dismounting opening.
[0104] When the traction rope 201 reaches the service life or needs to be replaced due to damage, the cover 17 arranged on the side plate 12 is pried off by hand or a tool, the old traction rope 201 is pulled out by loosening the fasteners, and then the new traction rope 201 is inserted into the fixing disc from the dismounting opening, and the fasteners such as set screws or common screws are screwed to press and fix the fixing disc to complete the installation of the traction rope 201, thereby facilitating the replacement of the traction rope 201.
[0105] With reference to Figures 1 to 4 In some embodiments of the utility model, the traction device 200 further comprises a caster 90, and the caster 90 is arranged on the shell assembly 10 of the traction device 200, thereby facilitating the movement of the traction device 200.
[0106] The caster 90 is fixed to the side of the shell assembly 10 opposite to the clamping portion 14 through a mounting bracket 91, and the two casters 90 arranged oppositely are connected through a connecting pipe 92.
[0107] When the traction device 200 is assembled, the two side plates 12 arranged oppositely, the rope protection assembly 60 and the driving assembly 20 are pre-assembled, the speed reducer is connected to the side plate 12 on one side through bolts, screws and other fasteners through the flange bracket 23, and the winch mechanism 22 is connected to the side plate 12 on the other side through bolts, screws and other fasteners, so as to form the main structure of the traction device 200. The pre-assembled integrated structure reduces the difficulty of on-site assembly, shortens the construction period and reduces the waste of labor and materials.
[0108] In order to improve the structural strength of the traction device 200, a support frame 70 can be arranged in the traction device 200, and the support frame 70 is used for supporting the speed reducer, the winch mechanism 22 and the like.
[0109] When the side plate 12 is assembled, the locking mechanism 15 is mounted on the side plate 12; when the driving assembly 20 is assembled, the driving member 21 and the winch mechanism 22 are respectively mounted, that is, the rotating shaft 222 welded with the first baffle 223 and the second baffle 224 is connected to the winding drum 221 through screws and other fasteners, then a flat key is connected to the rotating shaft 222, and one end provided with the flat key is inserted into the output shaft of the driving member 21. Then the control assembly 30 and the rope protection component 61 are sequentially mounted, the remaining parts are closed by the coaming, and finally the reinforcing member 80 is connected to the main structure of the traction device 200, the caster 90 is mounted and the like.
[0110] Figure 14 is a structural schematic view of the material lifting machine provided by the utility model embodiment. Figure 15 is a rear view of the material lifting machine provided by the utility model embodiment.
[0111] With reference to Figure 14 and Figure 15The utility model embodiment further provides a material hoist, material hoist includes transport carrier and any one of the traction device 200, transport carrier is connected on the traction rope of traction device 200, and transport carrier can be transport trolley.
[0112] Wherein, traction device 200 can be fixed on the ladder 100, can also be fixed on the installation pipe of fixed material hoist by scaffold etc. build. That is: when using environment has no guide rail or ladder 100, the installation pipe of fixed material hoist by scaffold etc. build can be used as the support carrier of traction device 200.
[0113] When traction device 200 is installed near the ground, the fixed pulley needs to be installed in the vicinity of the lifting target to guide and reverse the traction rope 201. When traction device 200 is installed near the lifting target, traction device 200 is moved as a whole to the installation site. At this time, the fixed pulley is not needed to reverse, and traction device 200 can be directly driven for lifting.
[0114] The material hoist provided by the utility model embodiment is used with the ladder 100 as the transport carrier for specific description:
[0115] When the material hoist is used, the material hoist is pushed to the side of the ladder 100, and then the traction device 200 is aligned with the tread roller 101 of the ladder 100. The clamping part 14 of the traction device 200 is clamped on one of the tread rollers 101, and the locking mechanism 15 is hung on the other tread roller 101 of the ladder 100. The traction device 200 of the material hoist is automatically clamped on the tread roller 101 of the ladder 100, and the fixation of the traction device 200 is completed.
[0116] Then start the traction device 200, release a certain length of the traction rope 201, and hang the hook at the end of the traction rope 201 on the transport trolley. The transport trolley can be guided by the ladder 100, and the material is loaded on the transport trolley. The traction rope 201 of the traction device 200 is controlled to shrink, and the material is transported and carried.
[0117] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the utility model, and not to limit them; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A traction device, characterized in that, The utility model relates to a kind of cableway, including: Shell assembly, internally configured with accommodating cavity, the shell assembly is equipped with clamping part and locking mechanism on it, the clamping part is suitable for clamping to support carrier, the locking mechanism is suitable for hanging to support carrier; Driving assembly, provided in the accommodating cavity, the driving assembly includes driving piece and winch mechanism, the winch mechanism is connected in the output shaft of the driving piece, the winch mechanism is suitable for winding traction rope; Control assembly, provided in the accommodating cavity, and electrically connected with the driving piece, the control assembly is used to receive instruction, and control driving piece work.
2. The traction device of claim 1, wherein, The shell assembly includes side plate, top plate and surrounding plate, the side plate is spaced and oppositely arranged, the top plate is arranged between the two side plates oppositely arranged, and is detachably connected with each side plate respectively, the side plate, the top plate and the surrounding plate surround the accommodating cavity; The clamping part is provided at the bottom of the side plate, the top of the side plate protrudes from the top plate and forms a locking part, and the locking mechanism is provided in the locking part.
3. The traction device of claim 2, wherein, The locking mechanism includes a locking pin, a first elastic member and a first unlocking member. The locking part is provided with a locking notch and a handle slot. The locking pin is movably provided on one side of the locking notch, the first elastic member is sleeved on the outside of the locking pin, the first elastic member abuts against the locking part and the side wall of the locking notch, and the first unlocking member is fixedly connected to the locking pin and extends into the handle slot. In the locked state, the locking pin closes the opening of the locking notch, and the first elastic member is in the reset state. In the unlocked state, the first unlocking member drives the locking pin to open the opening of the locking notch, and the first elastic member is in the deformed state.
4. The traction device of claim 2, wherein, The locking mechanism includes a locking hook, a second elastic member and a second unlocking member. The locking part is provided with a handle slot. The locking hook and the second unlocking member are both rotatably provided in the locking part, the second unlocking member is located above the handle slot, one end of the second unlocking member forms a locking end, the other end of the second unlocking member forms an unlocking end, one end of the second elastic member abuts against the unlocking end, and the other end of the second elastic member abuts against the locking part. In the locked state, the locking hook is hung on the support carrier, the second unlocking member is located on the rotation path of the locking hook to limit the rotation of the locking hook, and the second elastic member is in the reset state. In the unlocked state, the second unlocking member is away from the rotation path of the locking hook, and the second elastic member is in the deformed state.
5. The traction device of claim 4, wherein, The locking mechanism further includes a third elastic member, and the third elastic member is sleeved on the rotation shaft of the locking hook. In the locked state, the third elastic member is in the reset state, and in the unlocked state, the third elastic member is in the deformed state.
6. The traction device of claim 1, wherein, It also includes a loose rope protection assembly, the loose rope protection assembly includes a loose rope protection component and a loose rope detection component, the loose rope protection component is provided in the accommodating cavity and located on the layout path of the traction rope, the loose rope protection component is rotatably connected with the shell assembly, the loose rope detection component is provided in the shell assembly and located on the rotation path of the loose rope protection component, and the loose rope detection component is connected in the control loop of the control assembly.
7. The traction device of claim 6, wherein, The slack rope protection component comprises a mounting frame body, a first shaft body, a second shaft body, a reset member and a trigger member; The first shaft body and the second shaft body are fixedly connected to the two sides of the mounting frame body, and the first shaft body and the second shaft body are rotatably connected with the shell assembly; two roller cylinders are arranged on the mounting frame body in a spaced manner, and the traction rope is arranged between the two roller cylinders; The reset member is sleeved on at least one of the first shaft body and the second shaft body, and the trigger member is arranged on the first shaft body or the second shaft body and is adapted to rotate with the corresponding shaft body to trigger the slack rope detection component to act.
8. The traction device according to any one of claims 1 to 7, characterized in that The winding mechanism comprises a winding drum and a rotating shaft; First and second baffles are welded on the rotating shaft in a spaced manner; A stop flange is arranged on the outer wall of the winding drum near both ends, and first and second mounting portions are arranged on the inner wall of the winding drum in a spaced manner; the first baffle is connected with the first mounting portion, and the second baffle is connected with the second mounting portion.
9. The traction device according to any one of claims 1 to 7, characterized in that A caster is further included, which is fixed to the side of the shell assembly away from the clamping portion through a mounting bracket.
10. A material hoist characterized by, The traction device comprises a transport carrier and a traction device according to any one of claims 1 to 9, and the transport carrier is connected to the traction rope of the traction device.