Railway track fastener with quick replacement function
By using articulated protective plates and threaded spikes, the problems of cumbersome installation and insufficient stability of traditional railway track fasteners are solved, enabling rapid installation and convenient maintenance, and improving the stability and service life of the track.
Patent Information
- Application Number
- CN202520605539.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Traditional railway track fasteners are cumbersome to install, lack stability, and are not effectively protected, resulting in low installation efficiency, high maintenance costs, and short service life.
The design uses a hinged protective plate instead of a traditional flat washer, combined with threaded spikes and a protective plate, to achieve quick installation and a secure connection, and facilitates maintenance through a separate opening and closing component.
It improves installation efficiency and stability, reduces maintenance time and costs, and ensures the long-term stable operation of the track.
Smart Images

Figure CN223607662U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to railway track fastener technical field especially relates to a railway track fastener with quick replacement function. BACKGROUND
[0002] In the field of railway track construction and maintenance, the railway track fastener with quick replacement function is a kind of key components aiming at significantly shortening the replacement and maintenance time of fastener, to ensure the efficient and stable operation of railway track. It not only requires quick and convenient installation and disassembly operation, but also needs to provide reliable connection and stable support for the track during train operation.
[0003] In the field of railway track construction and maintenance, the installation convenience, connection stability and protection performance of track fastener have always been the focus of the industry. In the installation process of traditional track fastener system, flat washers are often placed one by one on the top of elastic strip to increase the screw stress surface and ensure the stability of the fastener system.
[0004] Traditional flat washers are placed one by one, which is complicated and has very low installation efficiency. Secondly, due to the narrow and irregular space at the top of the elastic strip, it is difficult to keep the flat washers horizontal during placement. Once installed improperly, it not only cannot effectively disperse the pressure, but also easily leads to uneven stress of the fastener system, reducing the overall stability. In addition, there is a lack of effective shielding protection on the top of the traditional fastener, which is easily eroded by the external environment during long-term use, shortening the service life of the fastener and increasing the maintenance cost. Therefore, a railway track fastener with quick replacement function is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a railway track fastener with quick replacement function, aiming at improving the problems of complicated installation and insufficient stability in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a railway track fastener with quick replacement function, comprising a concrete sleeper, an elastic pad is placed on the top of the concrete sleeper, an iron pad is placed on the top of the elastic pad, a steel rail is placed on the top of the iron pad, pre-buried iron seats are installed on both sides of the top of the concrete sleeper, insulating track blocks are placed on the inner side of the pre-buried iron seats, elastic strips are placed on the top of the insulating track blocks, pre-buried sleeves are embedded on the top of the concrete sleeper, threaded dowels are threadedly connected to the top of the pre-buried sleeves, and flat washer assemblies are arranged on both sides of the steel rail.
[0007] The flat washer assembly comprises a baffle, the bottom of the baffle is fixedly connected to the top of the embedded iron seat, the top of the baffle is hingedly connected with a protective plate, the top of the protective plate is provided with a mounting hole, the top end of the threaded spike sequentially penetrates the insulating gauge block, the elastic strip and the mounting hole and extends upward, the surface of the threaded spike is in abutment with the top of the protective plate, and a separate opening and closing assembly is arranged on the baffle.
[0008] As a further description of the above technical scheme, the separate opening and closing assembly comprises an extension plate, the bottom of the extension plate is fixedly connected to the top of the protective plate, the adjacent protective plates are in contact with each other through the extension plate, the extension plate is provided with a threaded hole, and the adjacent side of the extension plate is threadedly connected with the threaded hole through a bolt.
[0009] As a further description of the above technical scheme, the baffle is vertical and in a strip shape.
[0010] As a further description of the above technical scheme, the mounting hole is in a strip shape, and the inner wall of the mounting hole is in contact with the surface of the threaded spike.
[0011] As a further description of the above technical scheme, the threaded spike is arranged in cooperation with the protective plate, and the protective plate is in abutment with the top of the elastic strip through the threaded spike.
[0012] As a further description of the above technical scheme, the elastic strip and the insulating gauge block are in abutment on both sides of the steel rail through the threaded spike and the protective plate.
[0013] As a further description of the above technical scheme, the length of the protective plate is greater than that of the elastic strip and the insulating gauge block.
[0014] The utility model has the advantages of the following beneficial effects:
[0015] 1. In the utility model, the hinged protective plate replaces the traditional flat washer, a plurality of protective plates can rotate around the hinge at the same time, quickly keep horizontal with the top of a plurality of elastic strips, cooperate with the strip-shaped mounting hole, easily let the threaded spike pass through, and the protective plate, the threaded spike, the elastic strip and the insulating gauge block cooperate with each other to firmly fix the steel rail on the iron pad, ensure the stable connection of the fastener system, greatly improve the installation efficiency, and the protective plate shields above the fastener, which effectively protects the fastener.
[0016] 2. In the utility model, the separate opening and closing assembly is arranged, the protective plates are detachably connected through the extension plate and the bolt, a specific protective plate can be opened around the hinge, the corresponding track section is maintained, the fastener system does not need to be disassembled as a whole, the convenience of maintenance is greatly improved, the time and labor cost of track maintenance are greatly reduced, and the long-term stable operation of the railway track is ensured. DRAWINGS
[0017] Figure 1 A front view of the railway track fastener with quick replacement function is provided in the utility model;
[0018] Figure 2 A structure schematic view of the railway track fastener with quick replacement function is provided in the utility model;
[0019] Figure 3 A structure schematic view of the railway track fastener with quick replacement function is provided in the utility model.
[0020] Legend:
[0021] 1, concrete sleeper; 2, steel rail; 3, pre-buried iron seat; 4, iron fender; 5, protective plate; 6, threaded spike; 7, elastic strip; 8, insulating gauge block; 9, mounting hole; 10, extension plate; 11, bolt; 12, baffle; 13, elastic fender. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Reference Figures 1-3The utility model provides an embodiment: a railway track fastener with quick replacement function, including concrete pillow 1, concrete pillow 1 is as the basic support component of track fastener, provides stable support platform for entire fastener system, ensures the stability and security of track, the top of concrete pillow 1 places elastic backing plate 13, elastic backing plate 13 can buffer the impact force of concrete pillow 1 when train operation, reduces vibration transmission, protects concrete pillow 1 from excessive wear and tear and damage, improve the stability of train travel simultaneously, the top of elastic backing plate 13 places iron backing plate 4, and iron backing plate 4 plays the role of dispersing the pressure of steel rail 2 transmission, and the pressure is evenly distributed to elastic backing plate 13 and concrete pillow 1, prevent local pressure too big and lead to structural damage, the top of iron backing plate 4 places steel rail 2, and steel rail 2 is the track of train travel, directly bears the weight of train and various forces when operation, and these forces are transmitted to iron backing plate 4 and the structure below, the top of concrete pillow 1 both sides installs pre -buried iron seat 3, and pre -buried iron seat 3 provides the installation position for other fastener components, guarantees the relative position accuracy of each component, enhances the integrity of fastener system, the inner side of pre -buried iron seat 3 places insulating track gauge block 8, and insulating track gauge block 8 plays the role of insulation on one hand, prevents the conduction of electric current through track fastener, avoids electrical fault, on the other hand can keep the track gauge of steel rail 2, ensures the security of train travel, the top of insulating track gauge block 8 places elastic strip 7, and elastic strip 7 provides enough fast pressure for steel rail 2 through the elastic deformation of itself, tightly fixes steel rail 2 on iron backing plate 4, prevents steel rail 2 from moving horizontally and longitudinally, the top of concrete pillow 1 is embedded with pre -buried sleeve, and pre -buried sleeve provides the basis of screw thread dowel 6 screw connection, facilitates the installation and removal of screw thread dowel 6, guarantees the reliability of connection, the top of pre -buried sleeve is connected with screw thread dowel 6, and screw thread dowel 6 passes through insulating track gauge block 8, elastic strip 7 and other components, tightly connects them together, forms stable track fastener structure, and both sides of steel rail 2 are provided with flat pad assembly.
[0024] Refer to Figure 2 , Figure 3The flat pad assembly comprises a baffle 12 which is vertical and strip-shaped. The vertical structure of the baffle 12 provides a hinge support point for the protective plate 5, and the strip shape of the baffle 12 can extend along the track direction to adapt to the layout of the track fastener. The bottom of the baffle 12 is fixedly connected to the top of the embedded iron seat 3, which ensures the stability of the baffle 12 and the stability of the installation and use of the protective plate 5. The top of the baffle 12 is hingedly connected to the protective plate 5, so that the protective plate 5 can rotate around the hinge point, facilitating operation during installation and maintenance, achieving quick opening and closing. The top of the protective plate 5 is provided with an installation hole 9 which is strip-shaped. The strip-shaped installation hole 9 provides a space for the threaded dowel 6 to pass through, and can adapt to a certain range of positional deviation during installation of the threaded dowel 6, improving the convenience of installation. The inner wall of the installation hole 9 is in contact with the surface of the threaded dowel 6, which ensures that the protective plate 5 can be stably fixed with the tightening of the threaded dowel 6 after installation, preventing the protective plate 5 from shaking. The top end of the threaded dowel 6 successively passes through the insulating rail spacing block 8, the elastic strip 7, the installation hole 9 and extends upward. This installation method allows the threaded dowel 6 to tightly connect the insulating rail spacing block 8, the elastic strip 7 and the protective plate 5 together, forming a stable fixed structure. The surface of the threaded dowel 6 is in abutment with the top of the protective plate 5. Through the abutment effect, the protective plate 5 can be tightly fixed after the threaded dowel 6 is tightened, preventing it from loosening. The threaded dowel 6 is arranged in cooperation with the protective plate 5, and the cooperation of the two ensures the connection stability of the entire fastener system, and the protective plate 5 can replace the function of the traditional flat washer. The protective plate 5 is in abutment with the top of the elastic strip 7 through the threaded dowel 6. This abutment method increases the stress area of the top of the elastic strip 7 and disperses the pressure of the threaded dowel 6, avoiding excessive local stress on the elastic strip 7. The elastic strip 7 and the insulating rail spacing block 8 are tightly abutted on both sides of the steel rail 2 through the threaded dowel 6 and the protective plate 5, achieving firm fixation of the steel rail 2 and preventing displacement of the steel rail 2 during train operation. The length of the protective plate 5 is greater than the length of the elastic strip 7 and the insulating rail spacing block 8. The protective plate 5 shields above the fastener, which can effectively protect the fastener. The baffle 12 is provided with a separate opening and closing assembly.
[0025] Referring to Figure 3The separate opening and closing assembly comprises an extension plate 10, the bottom of the extension plate 10 is fixedly connected to the top of the protective plate 5, the extension plate 10 provides a structural basis for the connection between the protective plates 5, and facilitates the connection and disassembly through the bolt 11, the adjacent protective plates 5 are in contact with each other through the extension plate 10, the contact mode ensures the positional relationship between the adjacent protective plates 5, and helps to form continuous protection and flat pad functions, the extension plate 10 is provided with a threaded hole, the threaded hole provides a connection basis for the bolt 11, and realizes the detachable connection between the adjacent protective plates 5, the adjacent side of the extension plate 10 is screw-connected with the threaded hole through the bolt 11, the connection of the bolt 11 and the threaded hole makes the connection between the protective plates 5 firm and reliable, and meanwhile, when maintenance is needed, the bolt 11 can be conveniently disassembled to separately open the protective plate 5.
[0026] Working principle: The flat washer is placed on the top of the elastic strip 7 to increase the screw stress surface, and the increase of the stress surface can prevent the elastic strip 7 from being damaged due to excessive local pressure during the screw fastening process, and improve the stability of the connection, the traditional method needs to place the flat washer in turn and is difficult to keep the flat washer balanced on the top of the elastic strip 7, the traditional method is not only low in installation efficiency, but also easy to shake the flat washer, which affects the stability of the fastener system, the device replaces the traditional flat washer with the hinged protective plate 5, avoids many problems in the installation process of the traditional flat washer, improves the installation efficiency and stability, and enables multiple groups of protective plates 5 to be simultaneously rotated around the hinge and horizontally kept on the top of multiple groups of elastic strips 7, so that the protective plates 5 can evenly disperse the pressure on the top of the elastic strip 7 and improve the stability of the entire fastener system, the installation hole 9 provided on the protective plate 5 can enable the bottom end of the threaded spike 6 to pass through, facilitating the installation of the threaded spike 6 and realizing the rapid connection of various components, since multiple groups of protective plates 5 are provided and detachably installed through the extension block and the bolt 11, this design enables the protective plate 5 to be opened around the hinge to maintain a section of track when maintenance is needed, without the need to disassemble the entire fastener system, so that the protective plate 5 can be opened around the hinge to maintain a section of track when maintenance is needed, greatly improving the convenience and efficiency of maintenance and reducing the time and cost of track maintenance.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or equivalently replace some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. Railway track fastening with quick change function, comprising a concrete sleeper (1), characterized in that: The top of the concrete sleeper (1) is placed with an elastic pad plate (13), the top of the elastic pad plate (13) is placed with an iron pad plate (4), the top of the iron pad plate (4) is placed with a steel rail (2), the top of the concrete sleeper (1) is installed with a pre-buried iron seat (3), the inner side of the pre-buried iron seat (3) is placed with an insulating track block (8), the top of the insulating track block (8) is placed with a elastic strip (7), the top of the concrete sleeper (1) is embedded with a pre-buried sleeve, the top of the pre-buried sleeve is threadedly connected with a threaded spike (6), and both sides of the steel rail (2) are provided with a flat pad assembly. The flat pad assembly comprises a baffle (12), the bottom of the baffle (12) is fixedly connected to the top of the pre-buried iron seat (3), the top of the baffle (12) is hingedly connected with a protective plate (5), the top of the protective plate (5) is provided with a mounting hole (9), the top end of the threaded spike (6) sequentially passes through the insulating track block (8), the elastic strip (7), the mounting hole (9) and extends upward, the surface of the threaded spike (6) abuts against the top of the protective plate (5), and the baffle (12) is provided with a separate opening and closing assembly.
2. A railway track fastening with quick change function according to claim 1, characterized in that: The separate opening and closing assembly comprises an extension plate (10), the bottom of the extension plate (10) is fixedly connected to the top of the protective plate (5), the protective plates (5) are in contact with each other through the extension plates (10), the extension plate (10) is provided with a threaded hole, and adjacent sides of the extension plate (10) are threadedly connected with the threaded hole through bolts (11).
3. The railway track fastening with quick change function according to claim 1, characterized in that: The baffle (12) is vertical and in strip shape.
4. The railway track fastening with quick change function according to claim 1, characterized in that: The mounting hole (9) is in strip shape, and the inner wall of the mounting hole (9) is in contact with the surface of the threaded spike (6).
5. The railway track fastening with quick change function according to claim 1, characterized in that: The threaded spike (6) is arranged in cooperation with the protective plate (5), and the protective plate (5) abuts against the top of the elastic strip (7) through the threaded spike (6).
6. The railway track fastening with quick change function according to claim 1, characterized in that: The elastic strip (7) and the insulating track block (8) are tightly abutted on both sides of the steel rail (2) through the threaded spike (6) and the protective plate (5).
7. The railway track fastening with quick change function according to claim 1, characterized in that: The length of the protective plate (5) is greater than the length of the elastic strip (7) and the insulating track block (8).