A device for diverting a switch point
By designing a track realignment device consisting of a support plate, a top plate, and a force transmission rod, and using a hydraulic system to drive the force transmission rod to achieve horizontal movement of the rails, the problem of inconvenience in using existing track realignment devices at turnout points is solved, improving operational efficiency and safety.
Patent Information
- Application Number
- CN202423167184.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing track diversion devices are large in size, making them difficult to use effectively at turnout points. They also have low operating efficiency, pose safety hazards, and cannot meet the needs of narrow spaces and complex structures.
A rerouting device comprising a support plate, a top plate, a force transmission rod, and a jack was designed. The force transmission rod hook is driven by a hydraulic system to hook onto the rail foot, thereby enabling the horizontal movement of the rail. It is suitable for rerouting operations in narrow spaces and supports rerouting operations on both the inside and outside.
It improves the efficiency of detour operations, reduces labor costs, has a simple structure and light weight, is suitable for narrow spaces, and can carry out detour operations of two sets of devices simultaneously without interference, ensuring safety.
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Figure CN223607668U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a diversion device, especially to a diversion device of switch turnout position, belongs to railway diversion technical field. BACKGROUND
[0002] Generally speaking, the switch is one of important weak equipment of railway. The switch turnout part is easy to displace under the action of long time use or heavy load train, when the track gauge size exceeds the allowable error range of standard track gauge, it needs to carry out diversion operation. The operation of changing the position of another rail according to the specified track gauge value is called diversion. The diversion is to correct the track gauge exceeding the limit or close to the limit and its change rate, and eliminate the adverse direction of the line. If the diversion operation is not timely, the maximum track gauge is exceeded, which will seriously affect the safety of train operation and easily cause train accidents.
[0003] The traditional way usually uses a crowbar to push, a rail or a basic rail to move inward or outward, so as to achieve the purpose of diversion. Because the operation tool is simple and relatively backward, it not only wastes time and effort, but also has low operation efficiency, and the crowbar is easy to slide and hurt the hands and feet of the operator, causing personal injury. Some diversion devices use the form of hooking the rail head to pull outward, which can cause the rail head to tilt outward and the rail foot to turn upward, without considering the technical requirement of moving the position of the lower part of the rail as a whole horizontally during the diversion operation. When the hydraulic rail lifting device pushes the point rail outward, the point rail is tilted upward and cannot be moved horizontally. The basic rail and the point rail cannot be moved horizontally to the outside of the switch to achieve the purpose of diversion.
[0004] After retrieval, the Chinese utility model patent with patent No. CN202021788051.2 discloses a simple diversion device for track switch turnout position, which comprises a rail bottom clamp, a diversion main rod, a first cross rod and a second cross rod. The first cross rod and the second cross rod are arranged in parallel, and the middle part of the first cross rod and the second cross rod along the length direction is provided with a through hole penetrating through the first cross rod and the second cross rod. The rail bottom clamp is connected to one end of the diversion main rod along the length direction of the diversion main rod, and the other end of the diversion main rod penetrates through the through holes of the first cross rod and the second cross rod in sequence. The first cross rod and the second cross rod are symmetrically provided with drive cylinders on the two sides of the diversion main rod, the cylinder body part of the drive cylinder is connected vertically on the first cross rod, and the drive rod of the drive cylinder is connected vertically on the second cross rod. One end of the diversion main rod located on the second cross rod is provided with an external thread, and a clamping nut is threadedly connected to the one end of the diversion main rod located on the second cross rod. In the above existing diversion device, the patent still has the following defects:
[0005] 1. The device needs to cross two sleepers, the structure size is large, the railway worker needs to walk to the switch position, and the device is not convenient to carry;
[0006] 2. The rails at the turnout location are staggered, and the switch area also contains switch machinery, switch rail tie rods and other structures. Space is limited, and the structure of this device is large, so it is easily obstructed and cannot be used during use.
[0007] 3. The rail pads at the turnout location are of different lengths. If the ends of the pads on two adjacent sleepers at the rerouting location are not aligned, the device cannot be used. In short, it is often very inconvenient.
[0008] Therefore, the key to solving the above-mentioned technical problems lies in developing a stable, reliable, and easy-to-use track switching device for turnout points. Summary of the Invention
[0009] In view of the many defects and shortcomings of the above-mentioned background technology, this utility model has made improvements and innovations, with the aim of providing a track rerouting device with small structural size that is suitable for track switch sections with limited working space, thereby improving work efficiency and saving labor costs.
[0010] Another objective of this invention is to achieve a simple structure, light weight, convenient operation, and low cost. Two sets of devices can be used simultaneously for track rerouting operations at a set of turnout switching points without interfering with each other.
[0011] To solve the above problems and achieve the above-mentioned invention objectives, this utility model provides a track switching device for a turnout point by adopting the following design structure and the following technical solution:
[0012] As an improvement to the track switching device of this utility model, it includes a jack (5) and further includes:
[0013] A support plate (1) is used to abut against one end of the pad (91) of the rail (9) to be diverted. Sliding holes (11) are provided at both ends of the support plate (1).
[0014] Top plate (2), the top plate (2) is set on one side of the support plate (1), and limit holes (21) are opened at both ends of the top plate (2);
[0015] The force transmission rods (3) are arranged opposite to each other. One end of the force transmission rod (3) is provided with a hook (31), and the other end of the force transmission rod (3) is provided with an adjusting thread section (32).
[0016] Among them, the non-hook end of the force transmission rod (3) passes through the sliding hole (11) and the limiting hole (21) in sequence and is then connected together by the limiting nut (4).
[0017] As an improvement of the present invention, both the sliding hole (11) and the limiting hole (21) are provided with a hole extension tube (22) on one side, and a reinforcing rib (23) is provided on the side of the hole extension tube (22) near the middle of the plate surface.
[0018] As the further improvement of the utility model above, the jack (5) is communicated with the hand pump (52) through the hydraulic pipeline (51) and is used in pairs; wherein, the jack (5) is arranged at the middle part between the support plate (1) and the top plate (2).
[0019] As the further improvement of the utility model above, further include: reverse support plate (7), reverse support plate (7) is arranged at the outside of top plate (2), and the reverse support plate (7) and support plate (1) are connected by at least two connecting rods (71) between;
[0020] Positioning kit (8), positioning kit (8) is connected on the support plate (1) above the middle part away from the top plate side, is used for the fixed bolt (93) of sleeve joint on the backing plate (91).
[0021] As the further improvement of the utility model above, the limiting block (33) is further connected on the force transmission rod (3) close to the end of the pull hook (31), and the limiting nut (4) is connected on the adjusting threaded section (32) of both sides of the two limiting holes (21), and the limiting nut (4) is used to limit the position of the two force transmission rods (3).
[0022] As the further improvement of the utility model above, the connecting rod (71) is connected with the support plate (1) through the top plate (2), wherein, the two ends of the connecting rod (71) are fixedly connected with the support plate (1) and the reverse support plate (7) respectively.
[0023] As the further improvement of the utility model above, the distance between the limiting block (33) and the pull hook (31) is adapted to the width of the rail foot of the steel rail (9).
[0024] As the further improvement of the utility model above, the positioning kit (8) comprises:
[0025] Positioning bracket (81), positioning bracket (81) is fixedly connected on the middle part above the support plate (1), and the counterbore (811) is arranged in the middle part of the positioning bracket (81);
[0026] Sleeve ring (82), sleeve ring (82) is sleeved in the counterbore (811), and the hexagonal sleeve hole (821) is arranged in the middle part of the sleeve ring (82).
[0027] As the further improvement of the utility model above, the shape and size of the hexagonal sleeve hole (821) are adapted to the shape and size of the fixed bolt (93) on the backing plate (91).
[0028] As the further improvement of the utility model above, the shape structure size of the reverse support plate (7) and the support plate (1) is same, wherein the hole position lengthening pipe (22) on the support plate (1) is opposite to the hole position lengthening pipe (22) on the top plate (2) and the hole position lengthening pipe (22) on the reverse support plate (7).
[0029] The working principle of the embodiment 1 of the utility model is:
[0030] When the embodiment 1 is used, the operator makes the support plate (1) abut on the base plate (91) of the steel rail (9) as the supporting point of the force of the jack (5), makes the top plate (2) and the two force transmission rods (3) combine as the force transmission component, the front end of the two force transmission rods (3) is hooked on the rail foot of the steel rail (9) through the hook (31), the end of the jack (5) abuts on the support plate (1), the plunger end of the jack (5) abuts on the top plate (2) and exerts force, the plunger end is elongated to make the top plate (2) away from the support plate (1), the top plate (2) drives the two force transmission rods (3) to pull the steel rail (9) and translate, and the rerouting of the steel rail (9) is realized. The tail of the two force transmission rods (3) is limited in the position on the top plate (2) through the screw thread cooperation of the adjusting screw thread section (32) and the limiting nut (4), and the position of the hook (31) at the front end of the force transmission rod (3) can also be adjusted by adjusting the limiting position of the limiting nut (4) on the adjusting screw thread section (32), so that the interval between the different steel rails (9) and the end of the base plate (91) is matched. The device can realize the rerouting of the steel rail (9) to the outside or the inside by changing the direction, when the support plate (1) abuts on the end of the base plate (91) on the inside of the steel rail (9), the hook (31) hooks on the rail foot on the outside of the steel rail (9), and the steel rail (9) is rerouted to the inside of the turnout when the jack (5) exerts force; when the support plate (1) abuts on the end of the base plate (91) on the outside of the steel rail (9), the hook (31) hooks on the rail foot on the inside of the steel rail (9), and the steel rail (9) is rerouted to the outside of the turnout when the jack (5) exerts force.
[0031] The working principle of the embodiment 2 of the utility model is:
[0032] The embodiment 2 is used, and the operator uses the integrated structure of the positioning sleeve (8), the support plate (1), the connecting rod (71) and the reverse support plate (7) as the support part of the outward diversion and the inward diversion of the rail (9), uses the positioning sleeve (8) on the fixing bolt (93) of the base plate (91) as the support point of the jacking device (5), uses the top plate (2) combined with the two force transmission rods (3) as the force transmission part, and the two force transmission rods (3) are limited on the two sides of the rail foot of the rail (9) through the draw hook (31) at the front end and the limiting block (33) at the middle part. The tail parts of the two force transmission rods (3) are limited on the position of the top plate (2) through the threaded cooperation of the adjusting threaded section (32) and the limiting nut (4), and the limiting position of the draw hook (31) and the limiting block (33) at the front end of the force transmission rod (3) can be adjusted by adjusting the limiting position of the limiting nut (4) on the adjusting threaded section (32), so that the spacing between different rails (9) and the end part of the base plate (91) can be matched. When the jacking device (5) is used between the support plate (1) and the top plate (2), the rail (9) is diverted to the outside of the turnout when the jacking device (5) is stressed; when the jacking device is used between the reverse support plate (7) and the top plate (2), the rail (9) is diverted to the inside of the turnout when the jacking device (5) is stressed.
[0033] The beneficial effects of the present application compared with the prior art are:
[0034] 1、The appearance structure of the push-pull support assembly can effectively match the structure form of the point rail, the basic rail and the turnout base plate sleeper, can effectively use the fixed turnout base plate as the support backup, and provide the reaction force.
[0035] 2、The present application has small structure, is only applied to the base plate of one sleeper, is suitable for the narrow space of the turnout switching part, and is not affected by the end position deviation of the base plate and other structures.
[0036] 3、The structure of the embodiment 2 of the present application can be placed on one side of the rail to realize the inward and outward diversion of the rail, improve the operation efficiency and save the labor cost.
[0037] 4、The present application has the advantages of simple structure, light weight, convenient operation and low cost, and two sets of devices can be simultaneously used for diversion operation at the turnout switching part, and do not interfere with each other. DRAWINGS
[0038] The specific implementation manner of the present application will be further described in detail in combination with the drawings, and the drawings are as follows:
[0039] Figure 1 It is a structural view of a single turnout in the prior art.
[0040] Figure 2 It is a three-dimensional structural view of the embodiment 1 of the present application.
[0041] Figure 3 This is an exploded view of Embodiment 1 of the present invention;
[0042] Figure 4 This is one of the usage state diagrams of Embodiment 1 of this utility model;
[0043] Figure 5 This is the second usage state diagram of Embodiment 1 of this utility model;
[0044] Figure 6 This is a perspective structural diagram of Embodiment 2 of the present invention;
[0045] Figure 7 This is an exploded view of Embodiment 2 of the present invention;
[0046] Figure 8 This is a usage diagram of Embodiment 2 of this utility model;
[0047] In the figure, the numbers are: 1—support plate, 11—sliding hole;
[0048] 2—Top plate, 21—Limiting hole, 22—Extended tube for hole position, 23—Reinforcing rib;
[0049] 3—Force transmission rod, 31—Hook, 32—Adjusting thread section, 33—Limit block;
[0050] 4—Limit nut;
[0051] 5—jack; 51—hydraulic pipeline; 52—hand pump;
[0052] 7—Reverse support plate, 71—Connecting rod;
[0053] 8—Positioning kit, 81—Positioning bracket, 811—Counterhole, 82—Collar ring, 821—Hexagonal socket;
[0054] 9—rail, 91—base plate, 92—sleeper, 93—fixing bolt, 94—stock rail, 95—switch rail, 96—tie rod. Detailed Implementation
[0055] To make the technical means, inventive features, objectives, and effects of this utility model readily understandable, the technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0056] like Figures 1 to 8 The switch point shown includes a jack 5, and further includes:
[0057] Supporting plate 1, used for abutting in the base plate 91 of the diverted rail 9, the supporting plate 1 is provided with sliding hole 11 at both ends;
[0058] Top plate 2, the top plate 2 is arranged on one side of the supporting plate 1, and the top plate 2 is provided with limiting hole 21 at both ends;
[0059] Force transmission rod 3, the force transmission rod 3 is arranged oppositely, one end of the force transmission rod 3 is provided with a hook 31, and the other end of the force transmission rod 3 is provided with an adjusting screw segment 32;
[0060] Wherein, the non-hook end of the force transmission rod 3 is sequentially connected through the sliding hole 11 and the limiting hole 21 and connected together through the limiting nut 4.
[0061] Further, as shown in Figure 3 And Figure 7 The side of the sliding hole 11 and the limiting hole 21 is also provided with hole lengthening pipe 22, and the hole lengthening pipe 22 is provided with reinforcing rib 23 close to the side of the middle part of the plate surface.
[0062] Further, as shown in Figure 2 And Figure 3 The jack 5 is communicated with the hand pump 52 through the hydraulic pipeline 51; wherein, the jack 5 is arranged in the middle part between the supporting plate 1 and the top plate 2.
[0063] Further, as shown in Figure 4 And Figure 6 It also includes: reverse supporting plate 7, the reverse supporting plate 7 is arranged on the outside of the top plate 2, and the reverse supporting plate 7 and the supporting plate 1 are connected through at least two connecting rods 71;
[0064] Positioning kit 8, the positioning kit 8 is connected above the middle part of the supporting plate 1 away from the top plate side, used for sleeving on the fixing bolt 93 of the base plate 91.
[0065] Specifically, as shown in Figure 7 The limiting block 33 is also connected on the force transmission rod 3 close to the hook 31 end, and the limiting nut 4 is connected on the adjusting screw segment 32 of both sides of the limiting hole 21, and the limiting nut 4 is used to limit the position of the two force transmission rods 3.
[0066] Specifically, as shown in Figure 6 The connecting rod 71 is connected through the top plate 2 and the supporting plate 1, wherein, the two ends of the connecting rod 71 are fixedly connected with the supporting plate 1 and the reverse supporting plate 7 respectively.
[0067] Specifically, as shown in Figure 6 And Figure 7 The distance between the limiting block 33 and the hook 31 is matched with the width of the rail foot of the rail 9.
[0068] Specifically, as shown in Figure 6 and Figure 7 The positioning kit 8 comprises:
[0069] Positioning bracket 81, the positioning bracket 81 is fixedly connected to the upper middle part of the support plate 1, and the middle part of the positioning bracket 81 is provided with a counterbore 811;
[0070] Sleeve ring 82, the sleeve ring 82 is sleeved in the counterbore 811, and the middle part of the sleeve ring 82 is provided with a hexagonal sleeve hole 821.
[0071] Specifically, as shown in Figure 7 and Figure 1 And Figure 8 The shape and size of the hexagonal sleeve hole 821 are matched with the shape and size of the fixing bolt 93 on the backing plate 91.
[0072] Specifically, as shown in Figure 6 and Figure 7 The shape and structure of the reverse support plate 7 are the same as those of the support plate 1, wherein the hole position lengthening pipes 22 on the support plate 1 and the hole position lengthening pipes 22 on the top plate 2 are oppositely arranged with the hole position lengthening pipes 22 on the reverse support plate 7.
[0073] In summary, the more specific embodiment of the utility model is:
[0074] The above-mentioned design structure of the turnout switching part of the track switching device needs to be transported to the designated working position by the corresponding carrying equipment or directly by manual operation before use.
[0075] The specific use steps are:
[0076] Example 1
[0077] As shown in the description accompanying drawings Figures 2 to 5 A track switching device for a turnout switching part, comprising a jack 5, further comprising:
[0078] Support plate 1, used for abutting against one end of the backing plate 91 of the track to be changed, and the support plate 1 is provided with sliding holes 11 at both ends;
[0079] Top plate 2, the top plate 2 is arranged on one side of the support plate 1, and the top plate 2 is provided with limiting holes 21 at both ends;
[0080] Force transmission rod 3, the force transmission rods 3 are oppositely arranged, one end of the force transmission rod 3 is provided with a drag hook 31, and the other end of the force transmission rod 3 is provided with an adjusting threaded section 32;
[0081] Among them, the non-drag hook end of the force transmission rod 3 sequentially passes through the sliding hole 11 and the limiting hole 21 and is connected together through the limiting nut 4.
[0082] Further, one side of the sliding hole 11 and the limiting hole 21 is also provided with a hole position lengthening tube 22, and the hole position lengthening tube 22 is provided with a reinforcing rib 23 near one side of the middle part of the plate surface.
[0083] Further, the jack 5 is communicated with the hand pump 52 through the hydraulic pipeline 51; wherein, the jack 5 is arranged in the middle part between the supporting plate 1 and the top plate 2.
[0084] The specific operation steps of the above design structure in use are:
[0085] Step 1: Firstly, the T-shaped bolts, elastic strips, rail supports and gauge blocks outside the steel rails 9 in the range before and after the diversion should be disassembled;
[0086] Step 2: Assemble the push-pull bracket assembly. Insert two force transmission rods 3 from the front end of the supporting plate 1 into two sliding holes 11, pass through the supporting plate 1 through the hole position lengthening tube 22, then pass through the top plate 2 through the hole position lengthening tube 22 and the limiting hole 21 of the top plate 2, and then tighten the limiting nuts 4 at the rear end of the force transmission rods 3, so that the force transmission rods 3, the supporting plate 1 and the top plate 2 form an integral whole;
[0087] Step 3: Place the push-pull bracket assembly on the top surface of the sleeper 92 outside the steel rails 9 to be diverted, pass the two force transmission rods 3 from the rail bottom of the steel rails 9, hook the front end of the pull hook 31 to the inner rail foot of the steel rails 9, and make the front end of the supporting plate 1 closely contact with the base plate 91, place the jack 5 in the middle position between the supporting plate 1 and the top plate 2, make the plunger end of the jack 5 top in the middle part of the top plate 2 and the rear end top in the middle part of the supporting plate 1, insert the hydraulic pipeline 51 of the hand pump 52 into the oil outlet of the jack 5, and insert the anti-dropping cap;
[0088] Step 4: Basic track diversion operation;
[0089] Close the oil return valve, shake the operating handle of the hand pump 52, take the supporting plate 1 and the turnout base plate 91 as the supporting back, extend the piston of the jack 5, push the top plate 2 to move horizontally outward, the pushing force of the jack 5 is transmitted to the inner rail foot of the basic rail 94 through the top plate 2 and the force transmission rod 3, so as to make the basic rail 94 move outward, after reaching the target, install the replaced gauge block, rail support, T-shaped bolt and elastic strip in sequence, loosen the oil return valve, and reset the jack piston, at this time, the basic rail 94 diversion is completed.
[0090] Step 5: Switch rail 95 diversion operation;
[0091] After the basic rail diversion is completed, the distance between the two switch rails 95 and the two basic rails 94 will change due to the diversion of the basic rail 94, and adjustment shims need to be added at both ends of the pull rod between the two switch rails 95, so as to ensure that the mutual distance between the two switch rails 95 and the two basic rails 94 meets the technical requirements;
[0092] Step 5.1: Loosen the tie rod bolt between the point rails 95;
[0093] Step 5.2: Loosen the two limiting nuts 4, remove the two force rods 3 of the device from the rail bottom of the base rails 94, extend them forward through the rail bottom of the point rails 95, the front hooks 31 of the force rods 3 hook the inner rail feet of the point rails 95, and then tighten the two limiting nuts 4;
[0094] Step 5.3: Close the oil return valve of the jack 5, shake the operating handle of the hand pump 52, and support the plate 1 and the turnout pad 91 as the back support. The piston of the jack 5 is elongated, pushing the top plate 2 to move horizontally outward. The pushing force of the jack 5 is transmitted to the inner rail feet of the point rails 95 through the top plate 2 and the force rods 3, so that the point rails 95 move outward to the turnout. After reaching the target, insert the appropriate adjusting shims at the end of the tie rod of the point rails 95, and tighten the bolts of the tie rod of the point rails 95. Ensure that the mutual distance between the two point rails 95 and the two base rails 94 meets the technical requirements;
[0095] Step 6: After the operation, loosen the oil return valve of the jack 5, and reset the jack piston. Remove the hydraulic jack and push-pull bracket assembly;
[0096] When diverting in the inner direction, the device is used in the opposite direction. The front end of the support plate 1 is supported on the end of the pad 91 on the inner side of the rail 9, and the hooks 31 at the front end of the force rods 3 hook the rail feet on the outer side of the rail 9. Thus, the operation of the utility model is completed;
[0097] Repeat the above operation steps until all the diversion work is completed. After the diversion work is completed, the operator only needs to manually or directly through the corresponding handling equipment to store the utility model in the designated tool storage warehouse for next cycle.
[0098] In this embodiment, as shown in Figure 2 , 3 The support plate 1 is a steel plate with a length of 380 mm, a height of 65 mm, and a thickness of 15-20 mm. There are two slide holes 11 with a diameter of 26 mm on both sides. A hollow guide pipe is welded at the rear end of each slide hole 11 as a hole lengthening pipe 22. The hole lengthening pipe 22 is 50 mm long, 26 mm in inner diameter, and 40 mm in outer diameter, which facilitates the force rod 3 to pass through the support plate 1 through the slide hole 11 and the hole lengthening pipe 22. A reinforcing rib 23 is welded inside the hole lengthening pipe 22 to increase the strength of the support plate 1. The two right-angle edges of the reinforcing rib 23 are 50 mm long. A handle is also welded on the upper center of the support plate 1 to facilitate the staff to take the device.
[0099] In this embodiment, as shown in Figure 2 , 3As shown, the top plate 2 is similar in structure to the support plate 1, the top plate 2 is a steel plate with a length of 380 mm, a height of 65 mm, and a thickness of 15-20 mm, each side has one limiting hole 21 with a diameter of 26 mm, and a hollow conduit is welded at the front end of each limiting hole 21 as a hole lengthening pipe 22, the hole lengthening pipe 22 is 50 mm long, has an inner diameter of 26 mm and an outer diameter of 40 mm, facilitating the transmission rod 3 to pass through the top plate 2 from the limiting hole 21 and the hole lengthening pipe 22, and a reinforcing rib 23 is welded inside the hole lengthening pipe 22 for improving the strength of the top plate 2, and the two straight angle edges of the reinforcing rib 23 are 50 mm long. A handle is also welded at the central position of the upper part of the top plate 2.
[0100] In this embodiment, as shown in Figure 2 、 3 The number of transmission rods 3 is 2, the transmission rod 3 is a circular steel bar with a length of 820 mm and a diameter of 24 mm, the front end is bent upward by 70° by 50 mm to form a hook 31 for hooking the rail foot of the basic rail or the pointed rail, and the rear end is threaded to form an adjusting threaded section 32 with a length of about 110 mm for installing the limiting nut 4 and the gasket. The limiting nut 4 is a M24 type hexagonal nut.
[0101] In this embodiment, as shown in Figure 2 、 3 The jack 5 is a separate short hydraulic jack, which is the power device of the device, has a tonnage of 10T, a body height of 107 mm, a stroke of 50 mm, a weight of 2.5 kg, an oil cylinder outer diameter of 64 mm, and a plunger diameter of 38 mm. The hand pump 52 is a matching equipment of the separate short hydraulic jack 5, which delivers or recovers hydraulic oil to the hydraulic jack 5 through the hydraulic pipeline 51.
[0102] Embodiment 2
[0103] As shown in Figures 6 to 8 Compared with embodiment 1, the only difference of embodiment 2 is that it further includes: a reverse support plate 7, the reverse support plate 7 is arranged outside the top plate 2, and the reverse support plate 7 and the support plate 1 are connected through at least two connecting rods 71;
[0104] a positioning set 8, the positioning set 8 is connected to the upper middle part of the support plate 1 away from the top plate side, and is used for sleeving the fixing bolt 93 used on the gasket 91;
[0105] Among them, the transmission rod 3 close to the hook 31 end is also connected with a limiting block 33, and the limiting nut 4 is connected to the adjusting threaded section 32 on both sides of the two limiting holes 21, and the limiting nut 4 is used to limit the position of the two transmission rods 3.
[0106] Specifically, the connecting rod 71 is connected with the support plate 1 and the reverse support plate 7 through the top plate 2, and the two ends of the connecting rod 71 are fixedly connected with the support plate 1 and the reverse support plate 7, respectively.
[0107] Further, the spacing between the limiting block 33 and the draw hook 31 is adapted to the width of the rail foot of the rail 9.
[0108] Further, the positioning set 8 comprises:
[0109] The positioning bracket 81 is fixedly connected to the upper middle part of the support plate 1, and a counterbore 811 is formed in the middle part of the positioning bracket 81;
[0110] The sleeve ring 82 is sleeved in the counterbore 811, and a hexagonal sleeve hole 821 is arranged in the middle part of the sleeve ring 82.
[0111] Specifically, the shape and size of the hexagonal sleeve hole 821 are adapted to the shape and size of the fixing bolt 93 on the base plate 91.
[0112] Further, the reverse support plate 7 is the same in shape and structure as the support plate 1, wherein the hole position lengthening pipes 22 on the support plate 1 and the top plate 2 are oppositely arranged with the hole position lengthening pipes 22 on the reverse support plate 7.
[0113] In the utility model, when in use, the top plate 2 is arranged above the sleeper 92 outside the support plate 1. The specific steps of the above embodiment 2 in specific use are as follows:
[0114] Step 1: Firstly, the T-shaped bolts, elastic strips, rail supports and gauge blocks outside the rail 9 in the range before and after the track change should be disassembled;
[0115] Step 2: Assemble the push-pull bracket assembly. Insert the two force transmission rods 3 from the front end of the support plate 1 into the two sliding holes 11 respectively, pass through the support plate 1 through the hole position lengthening pipes 22, then screw the limiting nuts 4 on the force transmission rods 3, make the limiting nuts 4 as close to the non-threaded section end as possible, then pass through the top plate 2 through the hole position lengthening pipes 22 and the limiting holes 21 of the top plate 2, then screw the limiting nuts 4 at the rear end of the force transmission rods 3; make the force transmission rods 3, the support plate 1, the top plate 2 and the reverse support plate 7 form an integral whole;
[0116] Step 3: Place the push-pull bracket assembly on the top surface of the sleeper 92 outside the rail 9 in the turnout to be changed, pass the two force transmission rods 3 through the rail bottom of the rail 9, hook the front end draw hook 31 to the inner rail foot of the rail 9, limit the limiting block 33 at the outer rail foot of the rail 9, make the front end of the support plate 1 closely contact with the base plate 91, make the positioning bracket 81 on the support plate 1 sleeved around the fixing bolt 93 of the base plate 91, then place the sleeve ring 82 in the counterbore 811 in the middle part of the positioning bracket 81, make the hexagonal sleeve hole 821 in the middle part of the sleeve ring 82 sleeved on the fixing bolt 93;
[0117] Step 4: Place the jack 5 according to the diversion direction of the steel rail 9, if the steel rail 9 needs to be diverted outward, place the jack 5 between the support plate 1 and the top plate 2, the plunger end is on the middle of the top plate 2, and the rear end is on the middle of the support plate 1; if the steel rail 9 needs to be diverted inward, place the jack 5 between the reverse support plate 7 and the top plate 2, the plunger end is on the middle of the top plate 2, and the rear end is on the middle of the reverse support plate 7, then insert the hydraulic pipe 51 of the hand pump 52 into the oil outlet of the jack 5, and screw on the anti-removal cap;
[0118] Step 5: Basic rail 94 diversion operation;
[0119] Close the oil return valve, shake the operating handle of the hand pump 52, and use the support plate 1, the base plate 91, or the reverse support plate 7, the fixed bolt 93 as the support back, the piston of the jack 5 is elongated, pushing the top plate 2 to move horizontally, the pushing force of the jack 5 is transmitted to the rail foot of the basic rail 94 through the top plate 2 and the force transmission rod 3, so that the basic rail 94 moves outward or inward of the turnout, after reaching the target, the replaced rail spacer, rail brace, T-shaped bolt and elastic strip are installed in turn, and the oil return valve is loosened. At this time, the basic rail 94 diversion is completed, and then the point rail 95 diversion operation is carried out;
[0120] Point rail 95 diversion operation:
[0121] After the basic rail diversion is completed, the distance between the two point rails 95 and the two basic rails 94 will change due to the diversion of the basic rail 94, so adjustment shims need to be added to both ends of the tie rod between the two point rails 95 to ensure that the mutual distance between the two point rails 95 and the two basic rails 94 meets the technical requirements;
[0122] Step 5.1: Loosen the tie rod bolt between the point rails 95;
[0123] Step 5.2: Loosen the four limiting nuts 4, remove the two force transmission rods 3 of the device from the rail bottom of the basic rail 94, extend them forward through the rail bottom of the point rail 95, the front end of the hook 31 hooks the inner rail foot of the point rail 95, and the middle limiting block 33 is limited to the outer rail foot of the point rail 95, and then tighten the four limiting nuts 4;
[0124] Step 5.3: Close the oil return valve of the jack 5, shake the operating handle of the hand pump 52, and use the support plate 1, the base plate 91, or the reverse support plate 7, the fixed bolt 93 as the support back, the piston of the jack 5 is elongated, pushing the top plate 2 to move horizontally, the pushing force of the jack 5 is transmitted to the rail foot of the point rail 95 through the top plate 2 and the force transmission rod 3; so that the point rail 95 moves outward or inward of the turnout, after reaching the target, insert appropriate adjustment shims into the end of the point rail 95 tie rod, and tighten the point rail 95 tie rod bolt; ensure that the mutual distance between the two point rails 95 and the two basic rails 94 meets the technical requirements;
[0125] Step 6: After the operation, loosen the jack 5 oil return valve, remove the hydraulic jack and push-pull support assembly;
[0126] Finally, over time, when all the operating work is completed, the operator only needs to carry the various components of the utility model through the corresponding handling equipment or directly through manual to carry them to the designated tool storage warehouse for storage, in preparation for the next cycle of use.
[0127] In the above entire embodiment, a hook is welded at each end of the support plate 1 and the top plate 2, for installing a tension spring, which is connected to the corresponding hook at each end of the support plate 1 and the top plate 2. Specifically, the two tension springs are both stainless steel springs with a wire diameter of 2 mm, an outer diameter of 20 mm, and a length of 110 mm, one end of which is installed on the support plate 1 and the other end of which is installed on the top plate 2, for loosening the hydraulic jack 5 oil return valve and making the jack 5 automatically retract.
[0128] In this embodiment, the positioning sleeve 8 at the top of the support plate 1 is used to be sleeved on the fixing bolt 93 of the base plate 91 when in use, for fixing the support plate 1 and the reverse support plate 7, and providing support force for the reverse pushing of the top plate 2 by the jack 5. The limiting block 33 in the middle of the force transmission rod 3 provides a limiting support point for the reverse pushing of the steel rail 9, and the limiting nuts 4 on both sides of the limiting holes 21 on the top plate 2 are used to limit the position of the top plate 2 on the force transmission rod 3. By adjusting the limiting nuts 4 to adjust the position of the top plate 2 on the force transmission rod 3, the effective length of the force transmission rod 3 can be adjusted.
[0129] In this embodiment, as shown in Figure 6 , 7 The reverse support plate 7 is a steel plate with a length of 380 mm, a height of 65 mm, and a thickness of 15-20 mm, and has one through hole with a diameter of 26 mm on each side. A hole position extension pipe 22 with a length of 50 mm, an inner diameter of 26 mm, and an outer diameter of 40 mm is welded at the front end of each through hole. When the single force transmission rod 3 is too long, it is convenient for the force transmission rod 3 to pass through the reverse support plate 7 through the through hole and the hole position extension pipe 22, preventing the reverse support plate 7 from limiting the adjustment of the effective length of the force transmission rod 3. A reinforcing rib 23 is welded inside the hole position extension pipe 22 to improve the strength of the support plate 1. The two right-angle edges of the reinforcing rib 23 are 50 mm long.
[0130] In this embodiment, as shown in Figure 6 , 7 The positioning sleeve 8 is used to provide a support limiting point for the reverse support plate 7, limiting the reverse support plate 7 on the fixing bolt 93. The positioning bracket 81 is used to install the sleeve ring 82, and the sink in the middle of the positioning bracket 81 is used to support the sleeve ring 82. The hexagonal sleeve hole 821 in the middle of the sleeve ring 82 is a regular hexagon structure, slightly larger than the size of the fixing bolt 93 on the base plate 91.
[0131] In the present embodiment, as shown in Figure 6 , 7 The distance between the limiting block 33 and the draw hook 31 is slightly larger than the width of the rail foot of the rail 9, and the force transmission rod 3 is placed by first rotating the draw hook 31 and the limiting block 33 on the force transmission rod 3 to a horizontal position, and then extending and placing the force transmission rod 3 to the position, and then rotating the force transmission rod 3 by 90 degrees, and then turning the draw hook 31 and the limiting block 33 upward, so that the draw hook 31 and the limiting block 33 are clamped on both sides of the rail foot of the rail 9.
[0132] Finally, it should be noted that the above description is only a preferred embodiment of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to obtain equivalent embodiments. However, any simple modification, equivalent change and modification of the above embodiments without departing from the technical scheme of the present application, and according to the technical essence of the present application, still belongs to the protection scope of the technical scheme of the present application.
Claims
1. A track switching device for a turnout, comprising a jack (5), characterized in that, Also includes: Support plate (1) is used to abut against one end of pad plate (91) of rail (9) to be diverted. Sliding holes (11) are provided at both ends of support plate (1). Top plate (2) is set on one side of support plate (1), and limit holes (21) are opened at both ends of top plate (2). The force transmission rods (3) are arranged opposite to each other. One end of the force transmission rod (3) is provided with a hook (31), and the other end of the force transmission rod (3) is provided with an adjusting thread section (32). Among them, the non-hook end of the force transmission rod (3) passes through the sliding hole (11) and the limiting hole (21) in sequence and is then connected together by the limiting nut (4).
2. The rerouting device for a turnout switching section according to claim 1, characterized in that, Both the sliding hole (11) and the limiting hole (21) are provided with a hole extension tube (22) on one side, and a reinforcing rib (23) is provided on the side of the hole extension tube (22) near the middle of the plate surface.
3. A track switching device for a turnout according to claim 1, characterized in that, The jack (5) is connected to the hand pump (52) via a hydraulic pipeline (51); the jack (5) is located in the middle between the support plate (1) and the top plate (2).
4. A track switching device for a turnout point according to claim 1, characterized in that, Also includes: A reverse support plate (7) is provided on the outside of the top plate (2), and the reverse support plate (7) and the support plate (1) are connected by at least two connecting rods (71). Positioning kit (8) is connected to the middle of the support plate (1) on the side away from the top plate and is used to attach to the fixing bolt (93) on the pad (91).
5. A track switching device for a turnout point according to claim 4, characterized in that, A limit block (33) is also connected to the force transmission rod (3) near the end of the hook (31), and a limit nut (4) is connected to the adjusting thread section (32) on both sides of the two limit holes (21). The limit nut (4) is used to limit the position of the two force transmission rods (3).
6. A track switching device for a turnout according to claim 4, characterized in that, The connecting rod (71) passes through the top plate (2) and connects to the support plate (1), wherein the two ends of the connecting rod (71) are fixedly connected to the support plate (1) and the reverse support plate (7) respectively.
7. A track switching device for a turnout point according to claim 5, characterized in that, The distance between the limiting block (33) and the hook (31) is adapted to the width of the rail foot of the rail (9).
8. A track switching device for a turnout according to claim 4, characterized in that, The positioning kit (8) includes: Positioning bracket (81) is fixedly connected to the middle of the upper part of the support plate (1), and a countersunk hole (811) is opened through the middle of the positioning bracket (81). A collar (82) is fitted into a countersunk hole (811), and a hexagonal sleeve hole (821) is provided in the middle of the collar (82).
9. A track switching device for a turnout point according to claim 8, characterized in that, The shape and size of the hexagonal sleeve hole (821) are adapted to the shape and size of the fixing bolt (93) on the pad (91).
10. A track switching device for a turnout according to claim 4, characterized in that, The reverse support plate (7) has the same shape, structure and size as the support plate (1). The hole extension tubes (22) on the support plate (1) and the hole extension tubes (22) on the top plate (2) are arranged opposite to each other on the reverse support plate (7).
Citation Information
Patent Citations
Simple diversion device for track turnout switch part
CN213203648U