Urban rail sleeper squareness auxiliary tool

By designing an auxiliary tool for squaring urban rail sleepers, the problems of large errors and long time consumption in existing sleeper construction positioning methods have been solved, enabling efficient and high-precision track construction, improving track quality and safety, and reducing operating costs.

CN223607671UActive Publication Date: 2025-11-28CHINA RAILWAY FIRST GROUP CO LTD +2
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Patent Information

Application Number
CN202423080974.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing sleeper construction positioning methods are difficult to meet the requirements of high efficiency, high precision, wide applicability and low cost, and have problems such as large operation errors, low efficiency and long construction time.

Method used

A squared auxiliary tool for urban rail sleepers was designed, including a main board, a first marking part, and a second marking part. The tool is attached to the rail structure by the mating surface to ensure the accuracy of the marking, and is connected by welding. Combined with a handle, it improves the ease of operation.

Benefits of technology

It improved the quality and efficiency of track construction, ensured track safety, reduced the workload of later operation and maintenance, lowered operating costs, and increased the first-time acceptance rate of sleeper squareness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of urban rail track tie square auxiliary tools, it includes mainboard, first mark part and second mark part;First mark part is provided with first lamination surface and first scribe part, first lamination surface and rail head tread and rail head side surface connecting fillet are pasted and, the edge of first scribe part is perpendicular to track along line direction;Second mark part is provided with second lamination surface, third lamination surface and the second scribe part corresponding with first scribe part, second lamination surface and rail bottom top surface are pasted, third lamination surface and rail bottom side surface are pasted and, the edge of second scribe part is perpendicular to track along line direction;The end of first mark part is connected with the end of mainboard, the end of second mark part is connected with the other end of mainboard.The utility model improves track tie square quality, eliminates the track structure size defect and train car body swing phenomenon caused by track tie not square, reduces operation maintenance workload and cost, expands the scope of application.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the urban track bed construction field especially is concerned with a kind of urban track sleeper square auxiliary tool. BACKGROUND

[0002] In the process of the continuous advancement of urbanization in China, urban track plays a very key role. For the field of urban track bed construction, whether the sleeper can be accurately positioned directly relates to the quality level and the safety degree of operation of track. At present, there are various sleeper construction positioning methods, but all have certain defects, which are difficult to meet the requirements of high precision and high stability of track construction.

[0003] One of the common construction methods is to use a right-angle ruler to mark the sleeper edge line, to mark the edge line position on the rail surface with the basic strand fastener edge as the reference, and to mark another strand edge line with a square ruler. The line is drawn to the rail bottom edge with a right-angle ruler, and the sleeper is pried to coincide with the rail bottom edge mark line by removing the T-shaped bolt. Then, the square ruler and the line hammer are used to conform, and the error that may occur when the right-angle ruler is drawn is checked. The main construction process flow is: basic strand mark line → square ruler mark opposite mark line → fastener removal → sleeper movement → fastener installation → position conformity acceptance. However, this method has many problems. First, the operation error of the sleeper position mark line will affect the final sleeper position. Second, the positioning mark line is slow in work efficiency and lacks precision. Third, the process of using sleeper square line hammer review is complicated, and errors are likely to occur during the operation process, which affects the final sleeper position. In addition, the long sleeper type track bed has a large proportion in each project, which leads to a large amount of time consumption in the construction process and the inspection process.

[0004] Another construction method is to use a large-scale ruler to mark the sleeper spacing on both sides of the rail bottom edge, and to pry the sleeper to coincide with the rail bottom edge mark line by removing the T-shaped bolt. Then, the square ruler and the line hammer are used to conform, and the error that may occur when the steel tape is drawn is checked. The main construction process flow is: basic strand mark line → square ruler mark opposite mark line → fastener removal → sleeper movement → fastener installation → position conformity acceptance. It should be noted that this method is mainly suitable for straight sections and cannot be operated in curved sections. Moreover, when using the steel tape to draw the mark line, the starting point scale control is manually operated, which is easy to produce errors, resulting in the misplacement of all sleepers within one foot range. Similarly, due to the large proportion of long sleeper type track bed in each project, a large amount of time is consumed in the construction process and the inspection process. This method requires more construction personnel, and the professional and technical requirements for the construction personnel are high.

[0005] In summary, the existing sleeper construction positioning method is difficult to meet the requirements of efficient, high-precision, wide applicability and low-cost track construction, and it is necessary to develop a new sleeper positioning technology to overcome the defects of the existing technology. UTILITY MODEL CONTENTS

[0006] The utility model provides a kind of urban rail track tie square auxiliary tool, to effectively solve the problems existing in the positioning method of the track tie construction of prior art, to improve the overall quality and efficiency of track construction, ensure the safety of track in subsequent operation process.

[0007] To achieve the above object, the utility model adopts the technical scheme of: a kind of urban rail track tie square auxiliary tool, characterized by, including mainboard, first mark part and second mark part;First mark part is provided with first laminating surface, and the first laminating surface is pasted with the fillet of rail head tread and rail head side surface connection;First mark part is also provided with first scribing part, and the edge of first scribing part is perpendicular to track along line direction;Second mark part is provided with second laminating surface and third laminating surface, and the second laminating surface is pasted with rail bottom top surface, and the third laminating surface is pasted with rail bottom side surface;Second mark part is also provided with second scribing part corresponding to first scribing part, and the edge of second scribing part is perpendicular to track along line direction, and one end of first mark part is connected with one end of mainboard;One end of second mark part is connected with the other end of mainboard.

[0008] The urban rail track tie square auxiliary tool described above, wherein the mainboard is square.

[0009] The urban rail track tie square auxiliary tool described above, wherein the mainboard, first mark part and second mark part are an integral structure, and the width of the mainboard, first mark part and second mark part is 100mm-140mm.

[0010] The urban rail track tie square auxiliary tool described above, wherein one end of the mainboard is connected with the first mark part by welding.

[0011] The urban rail track tie square auxiliary tool described above, wherein one end of the mainboard is connected with the second mark part by welding.

[0012] The urban rail track tie square auxiliary tool described above, wherein the urban rail track tie square auxiliary tool further comprises a handle, the handle is arranged on the mainboard, and the handle is located on the side of the mainboard away from the track.

[0013] The urban rail track tie square auxiliary tool described above, wherein the handle is an iron handle, and a plastic grip is sleeved on the handle.

[0014] Compared with the prior art, the utility model has the following advantages:

[0015] 1. This utility model improves upon traditional construction methods, innovates technology, significantly improves the quality of sleeper squareness, provides technical assurance for track quality and construction process, and provides better conditions for track structure dimensions.

[0016] 2. This utility model eliminates the quality defects in track structure dimensions caused by non-square sleepers, and the resulting swaying of the train body during operation. It effectively improves the smoothness of the track, provides a foundation for the safe and stable operation of the train, and increases the comfort of electric train passengers.

[0017] 3. This utility model, considering the entire life cycle of construction, significantly reduces the workload of later operation and maintenance, effectively lowering later operation and maintenance costs. Improved quality of the physical project reduces the frequency of routine special maintenance, saving substantial costs.

[0018] 4. This utility model improves the standard requirements for the construction process of square sleepers, ensuring the first-time acceptance rate of square sleepers.

[0019] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0020] Figure 1 This is the front view of the urban rail sleeper square-aligning auxiliary tool of this utility model.

[0021] Figure 2 This is a right view of the urban rail sleeper square-aligning auxiliary tool of this utility model.

[0022] Figure 3 This is a working plan view of the urban rail sleeper square-aligning auxiliary tool of this utility model.

[0023] Figure 4 This is a three-dimensional structural diagram of the auxiliary tool for squaring urban rail sleepers according to this utility model.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1—Main board; 2—First marking part; 2-1—Mating surface; 2-2—First scribing part;

[0026] 3—Second marking part; 3-1—Second mating surface; 3-2—Third mating surface;

[0027] 3-3—Second line section; 4—Handle; 5—Plastic grip. Detailed Implementation

[0028] The utility model will be described in detail below in combination with the drawings and preferred examples, but the skilled person needs to note that these drawings are only drawn for the purpose of explaining the preferred examples and cannot be regarded as a limitation to the scope of the utility model.

[0029] As Figures 1 to 4 shown in the utility model embodiment, a kind of urban rail sleeper square auxiliary tool is disclosed, it is characterized in that, including mainboard 1, first mark part 2 and second mark part 3.

[0030] First mark part 2 is provided with first lamination 21, and the first lamination 21 is pasted with the fillet of rail head tread and rail head side connection;First mark part 2 is also provided with first scribe part 22, and the edge of first scribe part 22 is perpendicular to track along line direction;Second mark part 3 is provided with second lamination 31 and third lamination 32, and the second lamination 31 is pasted with rail bottom top surface, and the third lamination 32 is pasted with rail bottom side;Second mark part 3 is also provided with second scribe part 33 corresponding to first scribe part 22, and the edge of second scribe part 33 is perpendicular to track along line direction, and one end of first mark part 2 is connected with one end of mainboard 1;One end of second mark part 3 is connected with the other end of mainboard 1.

[0031] As Figure 2 shown, the mainboard 1 is square.

[0032] As Figure 2 shown, the mainboard 1, first mark part 2 and second mark part 3 are integrated structure, and the width of mainboard 1, first mark part 2 and second mark part 3 is 100mm-140mm.

[0033] In the embodiment, the width of mainboard 1, first mark part 2 and second mark part 3 is 120mm, and the length of integrated structure composed of mainboard 1, first mark part 2 and second mark part 3 is 210mm.

[0034] In the embodiment, one end of mainboard 1 is connected with first mark part 2 and second mark part 3 by welding.

[0035] As Figures 1 to 4 shown, the urban rail sleeper square auxiliary tool further includes handle 4, handle 4 is arranged on mainboard 1, and handle 4 is located on the side of mainboard 1 away from track.

[0036] In the embodiment, the handle 4 is iron handle, and a plastic grip 5 is sleeved on the handle 4.

[0037] Firstly, the auxiliary tool is checked and tested, and the specific operation is: 3 or more sleepers are selected on site for experimental operation, after the operation is completed, the plumb line hammer is used for rechecking, and whether the marking position of the auxiliary tool is accurate is confirmed, so that the requirements of the sleeper square construction are met.

[0038] Next, the sleeper square construction process is entered, including the following three steps:

[0039] Basic strand determination: the auxiliary tool is placed on the steel rail according to the Figure 4 Basic strand determination: the auxiliary tool is placed on the steel rail according to the

[0040] Marking line measurement: using the auxiliary tool, the marking line is accurately drawn to the rail surface according to the basic strand fastener edge as the reference. The auxiliary tool is specially designed and manufactured according to the size and round angle of the steel rail, the first marking part 2 is provided with a first fitting surface 21, and the first fitting surface 21 is fitted with the round angle connecting the rail head tread and the rail head side; the second marking part 3 is provided with a second fitting surface 31 and a third fitting surface 32, the second fitting surface 31 is fitted with the rail bottom top surface, and the third fitting surface 32 is fitted with the rail bottom side surface, to ensure the accuracy of the marking line. Then, the square is used to translate the reference line, so as to determine the position of the marking line on the opposite side, and provide accurate reference for the sleeper moving.

[0041] Sleeper moving: after the marking line is measured and drawn, the fastener is removed, and the sleeper is moved to the accurate position according to the position of the marking line, so that the sleeper is coincided with the marking line, and the square of the sleeper is realized.

[0042] The last step is to review after construction: after the sleeper square of each track row is completed, the auxiliary tool must be used for review. Through the use of the auxiliary tool for checking the position of the sleeper again, the quality of the sleeper square construction is ensured, the possible deviation is found and corrected in time, and the precision and quality of the entire track bed sleeper square construction are ensured to meet the requirements.

[0043] The above is only the preferred embodiment of the present application, and does not limit the present application in any way. Any simple modification, change and equivalent structure change according to the technical essence of the present application to the above embodiment are still within the protection scope of the technical scheme of the present application.

Claims

1. A tool for aligning a city track sleeper, characterized in that, The utility model relates to a city rail track tie square right auxiliary tool, including main board (1), first mark part (2) and second mark part (3). The first mark part (2) is provided with a first fitting surface (21) which is fitted with the fillet where the rail head tread surface and the rail head side surface are connected, and is further provided with a first scribing part (22) whose edge is perpendicular to the track along the line direction. The second mark part (3) is provided with a second fitting surface (31) and a third fitting surface (32), the second fitting surface (31) is fitted with the rail bottom top surface, and the third fitting surface (32) is fitted with the rail bottom side surface; the second mark part (3) is further provided with a second scribing part (33) corresponding to the first scribing part (22), and the edge of the second scribing part (33) is perpendicular to the track along the line direction. One end of the first mark part (2) is connected with one end of the main board (1). One end of the second mark part (3) is connected with the other end of the main board (1).

2. A city track tie squaring aid according to claim 1, wherein, The main board (1) is square.

3. A tool for aligning sleepers for urban tracks according to claim 1 or 2, characterized in that, The main board (1), the first mark part (2) and the second mark part (3) are an integral structure, and the width of the main board (1), the first mark part (2) and the second mark part (3) is 100mm-140mm.

4. The urban rail tie squaring aid tool according to claim 1, wherein, One end of the main board (1) is connected with the first mark part (2) by welding.

5. The urban rail tie squaring aid tool of claim 1, wherein, One end of the main board (1) is connected with the second mark part (3) by welding.

6. A city track tie squaring aid according to claim 1, wherein, The city rail track tie square right auxiliary tool further comprises a handle (4), the handle (4) is arranged on the main board (1), and the handle (4) is located on the side of the main board (1) away from the track.

7. A tool for aligning urban track sleepers according to claim 6, characterized in that The handle (4) is an iron handle, and a plastic grip (5) is sleeved on the handle (4).