Drainage dredging equipment for maintenance of small pump station
By introducing a crushing and mixing mechanism into a small pumping station, and using a combination of a motor-driven impeller and a crushing auger, the problem of difficult-to-clean sludge deposits is solved, achieving efficient drainage and sludge removal, extending equipment life and improving safety.
Patent Information
- Application Number
- CN202520378406.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-03-06
AI Technical Summary
Existing small pumping stations have thick silt deposits at the bottom after drainage, which are difficult to clean effectively, especially when the silt crusts over, making cleaning ineffective.
A drainage and sludge removal device was designed, comprising a motor, a pump body, an impeller, and a crushing and mixing mechanism. The motor drives the impeller to rotate, generating centrifugal force. Combined with the rotation of the crushing blade and the auger, the sludge and water are fully mixed and crushed, forming a flowing mud-water mixture that is easily sucked into the pump body for discharge.
It improves the efficiency of drainage and dredging, ensures that sludge can be effectively sucked into the pump body, avoids damage to the impeller by large particles, extends the service life of the equipment, and enhances operational safety.
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Figure CN223608807U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pump station maintenance technical field, concretely is a small -size pump station maintenance is with drainage dredging equipment. BACKGROUND
[0002] The small -size pump station is in the use process of long time, and the cylinder bottom of pump station can deposit a large amount of silt, therefore needs to carry out the regular maintenance to pump station to carry out drainage dredging, it can improve the operation efficiency of pump station, prolongs the service life of equipment, guarantees the treatment effect, prevents the environmental pollution, improves the operation safety, is the important link of keeping the normal operation and improving the operation level of pump station.
[0003] Chinese patent discloses a kind of small -size drainage pump station maintenance is with drainage dredging device (authorized announcement No.CN216195024U), the patent technology effectively solves the problem that the bottom of pump station is stacked very thick silt after the water of existing pump station is drained, too thick silt makes that staff is not convenient to clean when cleaning, but its mud suction effect is not good, when silt deposits crust, it is difficult to discharge silt. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of small -size pump station maintenance is with drainage dredging equipment, to solve the problem raised in the above background technique.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of small -size pump station maintenance is with drainage dredging equipment, including motor, the lower end of the motor is installed with pump body, the side of the pump body is connected with discharge port, and filter drum is installed in the inside of pump body, the lower end of the feed cover is installed with support frame, the inboard of the support frame is installed with fixed frame, the lower end of the fixed frame is located inboard of support frame and is installed with broken stirring mechanism.
[0007] As the further scheme of the utility model: the broken stirring mechanism includes gear box, the inside of the gear box is installed with driving bevel gear in the center position, both sides of the driving bevel gear are meshed and connected with driven bevel gear, and transmission shaft is arranged in the center position of driving bevel gear, the lower end of the transmission shaft is fixedly connected with broken cutter, one end of each driven bevel gear is fixedly connected with stirring shaft, and one end of each stirring shaft is fixedly connected with auger.
[0008] As a further scheme of the utility model: the upper end of transmission shaft penetrates support frame, fixed frame, feed cover and the inside of filter cylinder in turn, and extends into the inside of pump body and is fixedly connected with the bottom of impeller, the crushing knife is located in the inside of support frame, the auger is located in the outside of support frame.
[0009] As a further scheme of the utility model: the junction of stirring shaft and gear box and the junction of transmission shaft and gear box are all embeddedly installed with bearing, and the outside of bearing is provided with shaft seal.
[0010] As a further scheme of the utility model: the fixed frame includes cage frame, the upper end of cage frame is fixedly connected with first flange plate, and the lower end of cage frame is fixedly connected with second flange plate.
[0011] As a further scheme of the utility model: the support frame includes base, the upper end of base is fixedly connected with a plurality of connecting rods, and the upper end of a plurality of connecting rods is fixedly connected with third flange plate.
[0012] Compared with the prior art, the utility model has the advantages of:
[0013] The utility model discloses a kind of small-sized pump station maintenance drainage dredging equipment, including pump body, impeller, transmission shaft, crushing knife, auger, support frame, fixed frame, feed cover, filter cylinder, gear box and stirring shaft, the impeller is fixedly connected to the inside of pump body, the upper end of transmission shaft penetrates support frame, fixed frame, feed cover and the inside of filter cylinder in turn, and extends into the inside of pump body and is fixedly connected with the bottom of impeller, the crushing knife is located in the inside of support frame, the auger is located in the outside of support frame. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a kind of small-sized pump station maintenance drainage dredging equipment's structural schematic view;
[0015] Figure 2 It is a kind of small-sized pump station maintenance drainage dredging equipment's exploded view;
[0016] Figure 3 It is a kind of small-sized pump station maintenance drainage dredging equipment in crushing stirring mechanism's partial sectional view schematic view;
[0017] Figure 4 It is a kind of small-sized pump station maintenance drainage dredging equipment in fixed frame's structural schematic view;
[0018] Figure 5 It is a kind of small-sized pump station maintenance drainage dredging equipment in support frame's structural schematic view.
[0019] In the figure: 1, motor; 2, pump body; 3, discharge port; 4, impeller; 5, filter cartridge; 6, feed cover; 7, fixed frame; 71, cage; 72, first flange plate; 73, second flange plate; 8, crushing and stirring mechanism; 81, gear box; 82, stirring shaft; 83, driven bevel gear; 84, transmission shaft; 85, driving bevel gear; 86, shaft seal; 87, auger; 88, bearing; 89, crushing knife; 9, support frame; 91, base; 92, connecting rod; 93, third flange plate. DETAILED DESCRIPTION
[0020] Referring to Figures 1 to 5 In the embodiment of the utility model, a small -size pump station maintenance is with drainage dredging equipment, including motor 1, the lower extreme of motor 1 is installed with pump body 2, one side of pump body 2 is connected with discharge port 3, and is installed with impeller 4 in the inside of pump body 2, and impeller 4 is fixedly connected with the output end of motor 1, and impeller 4 is rotated by motor 1 drive, to generate centrifugal force, and the liquid (including sludge and water) between impeller 4 is thrown out, and is discharged from discharge port 3, with the continuous throwing of liquid, low pressure area is formed at the center of impeller 4, and the outside liquid is continuously absorbed into the center of impeller 4 under the action of atmospheric pressure, to realize continuous drainage dredging, the lower extreme of pump body 2 is installed with feed cover 6, and filter cartridge 5 is installed in the inside of feed cover 6, and the large particle hard object (such as stone) in sludge is intercepted by filter cartridge 5, to avoid these large particle hard objects into pump body 2, cause impeller 4 damage, the lower extreme of feed cover 6 is installed with support frame 9, and fixed frame 7 is installed in the inside of support frame 9, and the lower extreme of fixed frame 7 is located in the inside of support frame 9 and is installed with crushing and stirring mechanism 8.
[0021] In Figure 2 And Figure 3In the middle, the broken stirring mechanism 8 includes a gear box 81, the inside of the gear box 81 is installed with a driving bevel gear 85 in the center position, both sides of the driving bevel gear 85 are connected with driven bevel gears 83 in meshing, and a transmission shaft 84 is provided through the center position of the driving bevel gear 85, the lower end of the transmission shaft 84 is fixedly connected with a broken knife 89, one end of each driven bevel gear 83 is fixedly connected with a stirring shaft 82, one end of each stirring shaft 82 is fixedly connected with an auger 87, the intersection of the stirring shaft 82 and the gear box 81 and the intersection of the transmission shaft 84 and the gear box 81 are embeddedly installed with bearings 88, the outer side of the bearing 88 is provided with a shaft seal 86, the stirring shaft 82 and the transmission shaft 84 can be stably rotated through the corresponding bearing 88; the shaft seal 86 can prevent the sludge from entering the gear box 81, causing damage to the driving bevel gear 85 and the driven bevel gear 83, the upper end of the transmission shaft 84 penetrates the inside of the support frame 9, the fixed frame 7, the feeding cover 6 and the filter cylinder 5 in turn, and extends into the inside of the pump body 2 and is fixedly connected with the bottom of the impeller 4, the broken knife 89 is located in the inside of the support frame 9, the auger 87 is located outside the support frame 9, the rotation of the impeller 4 driven by the motor 1 also drives the rotation of the transmission shaft 84, the transmission shaft 84 drives the driving bevel gear 85 and the broken knife 89 to rotate together, since the driving bevel gear 85 and the two driven bevel gears 83 are in meshing transmission, the corresponding stirring shaft 82 and auger 87 are driven to rotate together through the driven bevel gear 83, the sludge outside the support frame 9 is stirred through the rotation of the auger 87, so that it is fully mixed with water to form a flowing sludge structure, so that the sludge liquid flows to the inside of the support frame 9, and the sludge inside the support frame 9 is broken through the rotation of the broken knife 89, so that its structure becomes smaller and thinner, which is convenient for being sucked into the pump body 2, and the efficiency of drainage and dredging is improved.
[0022] In Figure 2 and Figure 4 , the fixed frame 7 includes a cage frame 71, the upper end of the cage frame 71 is fixedly connected with a first flange plate 72, and the lower end of the cage frame 71 is fixedly connected with a second flange plate 73, the second flange plate 73 is fixedly connected with the upper end of the gear box 81, so that the gear box 81 is stably fixed on the cage frame 71.
[0023] In Figure 2 and Figure 5 , the support frame 9 includes a base 91, the upper end of the base 91 is fixedly connected with a plurality of connecting rods 92, the upper end of the plurality of connecting rods 92 is fixedly connected with a third flange plate 93, the cage frame 71 extends into the space between the plurality of connecting rods 92 from the inside of the third flange plate 93, the first flange plate 72 and the third flange plate 93 are fixed on the lower end of the feeding cover 6 through screws, the entire drainage and dredging device can be supported in the sludge through the base 91.
[0024] The working principle of this utility model is as follows: When a small pumping station needs to drain water and clear silt, the entire equipment is first placed in the water mixed with silt in the small pumping station. The lower end of the support frame 9 is supported in the silt. After the motor 1 is turned on, the motor 1 drives the impeller 4 to rotate, and at the same time drives the transmission shaft 84 to rotate. The transmission shaft 84 drives the active bevel gear 85 and the crushing blade 89 to rotate together. Since the active bevel gear 85 and the two driven bevel gears 83 mesh and drive each other, the driven bevel gears 83 drive the corresponding stirring shaft 82 and the auger 87 to rotate together. Through the rotation of the auger 87, the silt on the outside of the support frame 9 is stirred, so that it is fully mixed with water to form a flowing mud-water structure. This causes the silt liquid phase to flow inside the support frame 9. Then, the rotation of the crushing blade 89 breaks up the mud-water structure inside the support frame 9, making the structure smaller and finer.
[0025] During the rotation of impeller 4 driven by motor 1, centrifugal force is generated, which throws out the mud and water between impeller 4 and discharges it from outlet 3. As the liquid is continuously thrown out, a low-pressure zone is formed at the center of impeller 4. The mud and water at support frame 9 are fed upward into hood 6 under atmospheric pressure. After being filtered by filter cylinder 5 to remove large hard particles in the mud and water, the mud and water are sucked into the center of impeller 4 inside pump body 2 and discharged from outlet 3, thereby achieving continuous drainage and sludge removal.
[0026] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.
Claims
1. A small pump station maintenance drainage dredging equipment, comprising a motor (1), the lower end of the motor (1) is provided with a pump body (2), one side of the pump body (2) is connected with a discharge port (3), and an impeller (4) is installed in the inside of the pump body (2), the impeller (4) is fixedly connected with the output end of the motor (1), characterized in that, The lower end of the pump body (2) is provided with a feeding cover (6), the inside of the feeding cover (6) is provided with a filter cylinder (5), the lower end of the feeding cover (6) is provided with a support frame (9), the inside of the support frame (9) is provided with a fixing frame (7), the lower end of the fixing frame (7) is provided with a crushing and stirring mechanism (8).
2. The small-sized pump station maintenance drainage dredging equipment according to claim 1, characterized in that, The crushing and stirring mechanism (8) comprises a gear box (81), a driving bevel gear (85) is arranged at the center of the inside of the gear box (81), driving bevel gears (83) are arranged on both sides of the driving bevel gear (85) in a meshed connection mode, a transmission shaft (84) is arranged at the center of the driving bevel gear (85) in a penetrating mode, a crushing knife (89) is fixedly connected to the lower end of the transmission shaft (84), a stirring shaft (82) is fixedly connected to one end of each of the driving bevel gears (83), and a screw conveyor (87) is fixedly connected to one end of each of the stirring shafts (82).
3. A small-sized pump station maintenance drainage dredging device according to claim 2, characterized in that, The upper end of the transmission shaft (84) penetrates the inside of the support frame (9), the fixing frame (7), the feeding cover (6) and the filter cylinder (5) in sequence and extends into the inside of the pump body (2) and is fixedly connected to the bottom of the impeller (4), the crushing knife (89) is arranged at the inside of the support frame (9), and the screw conveyor (87) is arranged at the outside of the support frame (9).
4. The compact pump station maintenance dewatering and dredging apparatus according to claim 2, wherein, The intersection of the stirring shaft (82) and the gear box (81) and the intersection of the transmission shaft (84) and the gear box (81) are both embeddedly provided with a bearing (88), and the outside of the bearing (88) is provided with a shaft seal (86).
5. The compact pump station maintenance dewatering and dredging apparatus according to claim 1, wherein, The fixing frame (7) comprises a cage frame (71), a first flange plate (72) is fixedly connected to the upper end of the cage frame (71), and a second flange plate (73) is fixedly connected to the lower end of the cage frame (71).
6. A compact pump station maintenance dewatering and dredging apparatus as defined in claim 1, wherein, The support frame (9) comprises a base (91), a plurality of connecting rods (92) are fixedly connected to the upper end of the base (91), and a third flange plate (93) is fixedly connected to the upper end of the connecting rods (92).
Citation Information
Patent Citations
Drainage and desilting device for maintenance of small drainage pumping station
CN216195024U