Novel high-temperature wear-resistant valve plate for tertiary air duct
By employing a support frame and limiting groove structure in the tertiary air duct valve plate, the metal-ceramic composite plate is stably installed, solving the problem of easy oxidation and corrosion of the valve plate under high temperature environment, improving wear resistance and ease of replacement, and extending service life.
Patent Information
- Application Number
- CN202520014265.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-04
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-01-04
AI Technical Summary
The existing high-temperature valve plate of the tertiary air duct is prone to oxidation and gas corrosion in high-temperature environments, resulting in material loss and shortened service life, and is not convenient to disassemble and replace.
The structure employs a support frame, limiting groove, and limiting block. Through the cooperation of limiting rods and springs, the metal-ceramic composite plate is securely installed on the mounting plate, preventing contact with corrosive gases and facilitating the replacement of corroded components.
It improves the wear resistance and service life of the valve plate, simplifies the disassembly and replacement process, and enhances the efficiency of use.
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Figure CN223609353U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of cement production, in particular to a new type of high-temperature wear-resistant valve plate for the tertiary air pipe. BACKGROUND
[0002] The new type of high-temperature wear-resistant valve plate for the tertiary air pipe is a key component specially designed for the tertiary air pipe system in industrial environments such as cement production. It can work stably for a long time in high-temperature environments and has excellent wear resistance, which can effectively resist the erosion of dust-containing air flow. In the cement production process, the main function of the tertiary air pipe is to transport hot air from the cooler to the decomposing furnace to provide the required oxygen for fuel combustion. By changing its opening degree, the new type of high-temperature wear-resistant valve plate for the tertiary air pipe can accurately adjust the air volume entering the decomposing furnace.
[0003] In high-temperature environments (usually the temperature in the tertiary air pipe can reach 800-1000℃ or even higher), even high-temperature resistant materials can undergo oxidation reactions. The metal material on the surface of the valve plate combines with oxygen in the air to form an oxide layer. If the oxide layer is loose, it will continuously peel off, causing the loss of the valve plate body material. Moreover, in the cement production process, the gas composition in the tertiary air pipe is complex and may contain corrosive substances such as sulfur oxides, which can accelerate the corrosion of the valve plate material and reduce the overall service life of the valve plate, affecting the control of air circulation in the tertiary air pipe.
[0004] In view of the above-mentioned related technology, the inventors believe that the raft is affected by gas corrosion during use, therefore, a new type of high-temperature wear-resistant valve plate for the tertiary air pipe is proposed to solve the above problems. CONTENT OF THE INVENTION
[0005] In order to solve the problem that the raft is affected by gas corrosion during use, the present application provides a new type of high-temperature wear-resistant valve plate for the tertiary air pipe.
[0006] The new type of high-temperature wear-resistant valve plate for the tertiary air pipe provided by the present application adopts the following technical solution:
[0007] A new type of high-temperature wear-resistant valve plate for the tertiary air pipe, comprising a support frame, a tertiary air pipe opening is provided through the bottom of the front end face of the support frame, a placing groove is provided in the middle of the top end of the support frame, a valve plate body is movably placed inside the placing groove, an installation groove is provided in the middle of one end of the valve plate body, an installation plate is installed inside the installation groove, a metal ceramic composite plate is fixedly installed on the middle of the front end face of the installation plate, limit grooves are symmetrically provided on the inner wall of the installation groove on both sides, limit blocks are symmetrically fixedly connected to the installation plate on both sides, limit holes are provided through the middle of one side of the limit blocks, and a limiting mechanism is further provided inside the valve plate body for fixing the installation plate in the installation groove.
[0008] Preferably, the limiting mechanism comprises a fixed slot symmetrically opened on the upper and lower end portions of the back surface of the valve plate body, a limiting plug symmetrically movably installed inside the fixed slot, and an outer connecting block welded outside the limiting plug extended to the outside of the fixed slot, and a spring installed inside the fixed slot between the two outer connecting blocks.
[0009] Preferably, the limiting plug is extended to the limiting block inside the limiting slot through the fixed slot, and the limiting hole and the limiting plug are mutually clamped.
[0010] Preferably, the overall volume of the mounting plate and the metal ceramic composite plate is smaller than the internal volume of the mounting groove, the valve plate body, the mounting plate and the metal ceramic composite plate are located inside the placing groove, and the placing groove and the valve plate body are mutually adapted.
[0011] Preferably, the limiting block is extended to the inside of the limiting slot, and the limiting slot and the limiting block are mutually embedded.
[0012] In summary, the present application has the following beneficial technical effects:
[0013] By installing the mounting plate inside the mounting groove, the limiting block is inserted into the limiting slot, the outer connecting block is pulled to insert the limiting plug into the limiting hole, and then the mounting plate is fixed to the front end surface of the valve plate body, so that the metal ceramic composite plate blocks the contact of the three-stage air pipe opening with the corrosive air; compared with the prior art, the present application has the effect of facilitating the protection of the valve plate body in use, improves the overall disassembly and replacement effect of the mounting plate, solves the problem of inconvenient disassembly and replacement of the valve plate body damaged by corrosion, and improves the overall use efficiency of the valve plate body. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a schematic diagram of the overall structure of the application embodiment;
[0015] Figure 2 is a schematic diagram of the structure of the three-stage air pipe opening in the application embodiment;
[0016] Figure 3 is a schematic diagram of the internal structure of the fixed slot in the application embodiment;
[0017] Figure 4 is a schematic diagram of the structure of the metal ceramic composite plate in the application embodiment;
[0018] BRIEF DESCRIPTION OF DRAWINGS: 1, support frame; 2, three-stage air pipe opening; 3, placing groove; 4, valve plate body; 5, mounting groove; 6, mounting plate; 7, metal ceramic composite plate; 8, limiting slot; 9, limiting block; 10, limiting hole; 11, fixed slot; 12, limiting plug; 13, spring; 14, outer connecting block. DETAILED DESCRIPTION
[0019] The application will be further described below in conjunction with the accompanying drawings. Figures 1-4 The application will be further described below in conjunction with the accompanying drawings.
[0020] The embodiment of the application discloses a novel high-temperature wear-resistant valve plate for a tertiary air pipe. Figures 1-4 A novel high-temperature wear-resistant valve plate for a tertiary air pipe, comprising a support frame 1, a tertiary air pipe opening 2 is formed through the bottom of the front end face of the support frame 1, a placing groove 3 is formed in the middle of the top end of the support frame 1, a valve plate main body 4 is movably placed in the placing groove 3, an installation groove 5 is formed in the middle of one end of the valve plate main body 4, an installation plate 6 is installed in the installation groove 5, a metal ceramic composite plate 7 is fixedly installed on the middle of the front end face of the installation plate 6, the overall volume of the installation plate 6 and the metal ceramic composite plate 7 is smaller than the internal volume of the installation groove 5, the valve plate main body 4, the installation plate 6 and the metal ceramic composite plate 7 are all located in the placing groove 3, the placing groove 3 and the valve plate main body 4 are mutually adapted, a limiting groove 8 is symmetrically formed on the upper and lower side edges of the inner wall of the installation groove 5, a limiting block 9 is symmetrically fixedly connected to the upper and lower side edges of one end of the installation plate 6, the side edge of one end of the limiting block 9 extends into the limiting groove 8, the limiting groove 8 and the limiting block 9 are mutually embedded, a limiting hole 10 is formed through the middle of one side of the limiting block 9, and a limiting mechanism is further arranged in the valve plate main body 4 and used for fixing the installation plate 6 in the installation groove 5.
[0021] By placing the installation plate 6 in the installation groove 5 along the front end face of the valve plate main body 4, the plurality of limiting blocks 9 are inserted into the limiting groove 8, the limiting block 9 is fixed in the limiting groove 8, the installation plate 6 is stably installed on the front end face of the valve plate main body 4, and the metal ceramic composite plate 7 is blocked at the opening of the tertiary air pipe opening 2 and contacts the corrosive air, so that the eroded metal ceramic composite plate 7 can be replaced by disassembling and assembling the installation plate 6.
[0022] Refer to Figure 3 and Figure 4 The limiting mechanism comprises a fixed groove 11, the fixed groove 11 is symmetrically formed on the upper and lower end edges of the back face of the valve plate main body 4, a limiting plug rod 12 is symmetrically movably installed in the fixed groove 11, an outer connecting block 14 is welded to the outside of one side of the limiting plug rod 12, which extends out of the fixed groove 11, a spring 13 is arranged in the fixed groove 11 and located between the two outer connecting blocks 14, the limiting plug rod 12 extends into the limiting block 9 in the limiting groove 8 through the fixed groove 11 on one side, and the limiting hole 10 is located on one side of the outer surface of the limiting plug rod 12.
[0023] By pulling the outer connecting block 14, the limiting plug rod 12 is retracted into the fixed groove 11, the limiting plug rod 12 drives the spring 13 to be compressed, the outer connecting block 14 is loosened, the limiting plug rod 12 is inserted into the limiting hole 10 under the elastic force of the spring 13, and then the limiting block 9 is fixed in the limiting groove 8.
[0024] The implementation principle of the high-temperature new wear-resistant valve plate of the tertiary air pipe is as follows: the mounting plate 6 is placed and mounted in the mounting groove 5 along the front end surface of the valve plate body 4, the plurality of limiting blocks 9 are inserted and placed in the limiting grooves 8, the limiting insertion rods 12 are retracted into the fixed grooves 11 by pulling the outer connecting blocks 14, the limiting insertion rods 12 drive the springs 13 to be compressed, the outer connecting blocks 14 are loosened, the limiting insertion rods 12 are inserted into the limiting holes 10 under the elastic force of the springs 13, and then the limiting blocks 9 are fixed in the limiting grooves 8, the mounting plate 6 is stably mounted on the front end surface of the valve plate body 4, the metal ceramic composite plate 7 is blocked at the opening of the tertiary air pipe 2 and contacts the corrosive air, and the eroded metal ceramic composite plate 7 is replaced by dismounting and mounting the mounting plate 6; compared with the prior art, the scheme has the effect of conveniently protecting the valve plate body 4 in use, improves the overall dismounting and replacing effect of the mounting plate 6, solves the problem that the valve plate body 4 is inconvenient to dismount and replace due to erosion and damage, and improves the overall use efficiency of the valve plate body 4.
[0025] Finally, it should be pointed out that: first, in the description of the application, it should be pointed out that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change;
[0026] Secondly: the utility model discloses the embodiment of the drawings only relates to the structure involved in the embodiment of the disclosure, and other structures can refer to the usual design, and under the condition of no conflict, the same embodiment and different embodiments of the utility model can be combined with each other.
[0027] Finally: the preferred embodiments of the utility model are described above, and the utility model is not limited to the preferred embodiments, and any modification, equivalent replacement, improvement and the like made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
[0028] The above are the preferred embodiments of the application, and are not used to limit the protection scope of the application, so: any equivalent change made according to the structure, shape and principle of the application should be covered in the protection scope of the application.
Claims
1. A kind of tertiary air pipe high-temperature new type wear-resistant valve plate, including support frame (1), the bottom of the front end face of the support frame (1) is throughly opened with tertiary air pipe mouth (2), the top end of the support frame (1) is opened with placement slot (3), the valve plate main body (4) is movably placed in the inside of the placement slot (3), it is characterized by: The valve plate body (4) is provided with an installation groove (5) in the middle of one end, the installation groove (5) is internally provided with an installation plate (6), the installation plate (6) is fixedly provided with a metal ceramic composite plate (7) in the middle of the front end face, the installation groove (5) is symmetrically provided with a limiting groove (8) on the inner wall of the upper and lower sides, the installation plate (6) is symmetrically fixedly connected with a limiting block (9) on the upper and lower sides of one end, the limiting block (9) is provided with a limiting hole (10) in the middle of one side, and the valve plate body (4) is further provided with a limiting mechanism for fixing the installation plate (6) in the installation groove (5).
2. A new type of high temperature wear resistant valve plate of tertiary air duct according to claim 1, characterized in that: The limiting mechanism comprises a fixed groove (11), the fixed groove (11) is symmetrically provided on the upper and lower end sides of the back face of the valve plate body (4), the fixed groove (11) is internally and symmetrically movably provided with a limiting plug (12), the limiting plug (12) extends to the outside of the fixed groove (11) on one side and is welded with an outer connecting block (14), and the fixed groove (11) is internally provided with a spring (13) between the two outer connecting blocks (14).
3. A new type of high temperature wear resistant valve plate of tertiary air duct according to claim 2, characterized in that: The limiting plug (12) extends to the limiting block (9) in the limiting groove (8) through the fixed groove (11) on one side, the limiting plug (12) is internally provided with an outer connecting block (14) on one side, and the limiting hole (10) and the limiting plug (12) are mutually clamped.
4. A new type of high temperature wear resistant valve plate of tertiary air duct according to claim 1, characterized in that: The installation plate (6) and the metal ceramic composite plate (7) are smaller than the internal volume of the installation groove (5), the valve plate body (4), the installation plate (6) and the metal ceramic composite plate (7) are located in the placing groove (3), and the placing groove (3) and the valve plate body (4) are mutually matched.
5. A new type of high temperature wear resistant valve plate of tertiary air duct according to claim 1, characterized in that: The limiting block (9) extends to the limiting groove (8) on one end, and the limiting groove (8) and the limiting block (9) are mutually embedded.