Auxiliary device for production of dye penetration flaw detection agent

By designing an auxiliary device that includes a detection adjustment section and a rotation adjustment section, the problem of tilting and falling caused by the material bucket not being securely fixed during the filling process was solved, realizing continuous filling and stable removal of the material bucket, and improving filling efficiency and accuracy.

CN223611367UActive Publication Date: 2025-11-28WUJIANG HUAYANG TESTING EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422964788.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In the existing technology, the material bucket is not securely fixed during the filling process of dye penetrant testing agent, which may cause it to tilt or fall, making it impossible to continuously convey and accurately control the amount of material added, and it is also inconvenient to clamp and remove it.

Method used

An auxiliary device was designed, comprising a detection and adjustment unit, a fixed base, a support connecting column, a support base, a fixed support plate, a rotation adjustment unit, a motor, and a rotating shaft. It utilizes a pressure sensor and an electric push rod to achieve stable rotation, continuous filling, and precise feeding of the material bucket. The stability and safety of the material bucket are achieved through a limit stop and a matching method.

Benefits of technology

It enables continuous filling and stable removal of the material bucket, improves filling efficiency, and ensures the safety and accuracy of material feeding during the rotation of the material bucket.

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Abstract

The utility model discloses an auxiliary device for producing a dye penetrant flaw detection agent, which comprises a detection adjusting part, a fixed seat, a support connecting upright post, a support seat, a fixed support disc, a rotation adjusting part, a motor and a rotating shaft, and is characterized in that the support seat is fixedly connected to the upper end of the fixed seat through the support connecting upright post; the motor is fixedly connected to the middle of the bottom end of the supporting seat, the rotating shaft is rotationally clamped to the middle of the supporting seat, and the driving end of the motor is fixedly connected with the bottom end of the rotating shaft. According to the utility model, the adaptive adjusting baffle ring can be controlled to lift and slide above the limiting baffle limiting seat along the limiting stand column through the arranged second electric push rod, and the auxiliary interception position of the adaptive adjusting baffle ring can be adaptively adjusted according to the size of a barrel body placed in the limiting baffle limiting seat; and the barrel body is stable and safe in the rotating process of the rotating regulation and control disc and does not displace and fall off greatly.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of colored penetrant production, in particular to a colored penetrant production auxiliary device. BACKGROUND

[0002] The colored penetrant is a kind of method for nondestructive testing, and the trace display of the defect on the surface of workpiece is observed by vision, is widely applied and reliable flaw detection means, and the colored penetrant is filled in barrel for filling use in the process of production and preparation, the internal conveying and the material body of filling barrel cannot be conveniently and continuously realized during filling, in order to make the material barrel convenient to take and place during filling, skew and falling occur due to the fixing not firm when the material barrel is adjusted, and the material quantity cannot be accurately and conveniently controlled, the material barrel is conveniently and quickly clamped and taken out after material loading due to the material barrel limiting, therefore a device is needed to solve the above problems. UTILITY MODEL CONTENT

[0003] The utility model aims at providing a kind of colored penetrant production auxiliary device to solve the problems raised in the above background.

[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of colored penetrant production auxiliary device, including detection adjustment part, fixed base, support connection stand, support base, fixed support disc, rotation adjustment part, motor and rotating shaft, the support base is fixedly connected in the upper end of the fixed base by the support connection stand, the motor is fixedly connected in the bottom end middle part of the support base, the rotating shaft is rotatably connected in the middle part of the support base, and the drive end of the motor is fixedly connected with the bottom end of the rotating shaft, the rotation adjustment part is arranged in the upper end of the rotating shaft, the fixed support disc is fixedly connected in the bottom end of the rotation adjustment part, the detection adjustment part is evenly arranged on the fixed support disc.

[0005] Preferably, the detection adjustment part includes support tray, pressure sensor, support mounting plate and first electric push rod, the support mounting plate is fixedly connected in the upper end of the first electric push rod, the pressure sensor is fixedly connected in the upper end of the support mounting plate, and the support tray is fixedly connected in the upper end of the pressure sensor.

[0006] Preferably, the rotation adjusting part comprises a rotation control disc, second electric push rods, position-limiting blocking position-limiting bases, an adaptive adjustment blocking ring and position-limiting columns, the position-limiting blocking position-limiting bases are uniformly fixed on the rotation control disc, the second electric push rods are uniformly and symmetrically fixed on the rotation control disc, the second electric push rods are located outside the position-limiting blocking position-limiting bases, the position-limiting columns are uniformly fixed on the inner side ends of the position-limiting blocking position-limiting bases, the adaptive adjustment blocking ring is slidably connected to the position-limiting columns, and the upper ends of the second electric push rods are fixedly connected to the bottom ends of the adaptive adjustment blocking ring.

[0007] Preferably, the upper end of the rotation shaft is fixedly connected to the bottom end of the rotation control disc.

[0008] Preferably, the first electric push rod is fixed on the fixed support disc, and the support tray and the pressure sensor are located inside the bottom end of the position-limiting blocking position-limiting base.

[0009] Preferably, the position-limiting blocking position-limiting base is provided with six position-limiting blocking position-limiting bases.

[0010] Compared with the prior art, the utility model has the advantages that:

[0011] The rotation control disc of the utility model can rotate, the barrel placed in the position-limiting blocking position-limiting base can rotate to realize continuous filling, the barrel filled can be taken out and the barrel for filling can be supplemented, the bottom of the barrel is located on the support tray during filling, the pressure sensor can be pressed, when the weight of the barrel detected by the pressure sensor reaches the set value, the information is transmitted to the external controller to adjust the continuous filling, when the barrel filled is moved to the taking position by the rotation control disc, the first electric push rod lifts the support mounting plate, the pressure sensor and the support tray and the barrel filled, so that the barrel can be conveniently clamped and taken out, the second electric push rod can control the adaptive adjustment blocking ring to slide up and down along the position-limiting column above the position-limiting blocking position-limiting base, according to the size of the barrel placed in the position-limiting blocking position-limiting base, the position of the adaptive adjustment blocking ring can be adjusted to assist in intercepting, so that the barrel can be stable and safe during the rotation of the rotation control disc and cannot be displaced and fallen. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a schematic view of the main body structure of the utility model;

[0013] Figure 2 It is a schematic view of the bottom structure of the utility model;

[0014] Figure 3 It is a schematic view of the detection adjusting part structure of the utility model;

[0015] Figure 4 The utility model discloses a rotating adjusting part structure schematic view.

[0016] In the drawing: 1-detection adjusting part, 2-fixed seat, 3-supporting connection stand, 4-supporting seat, 5-fixed supporting disc, 6-rotating adjusting part, 7-motor, 8-rotating shaft, 9-supporting tray, 10-pressure sensor, 11-supporting mounting plate, 12-first electric push rod, 13-rotating control disc, 14-second electric push rod, 15-limiting spacing block limiting seat, 16-adapting adjusting spacing block ring, 17-limiting stand. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0018] Please refer to Figures 1-4 The utility model provides an embodiment: a kind of colored penetration flaw detection agent production auxiliary device, including detection adjusting part 1, fixed seat 2, supporting connection stand 3, supporting seat 4, fixed supporting disc 5, rotating adjusting part 6, motor 7 and rotating shaft 8, supporting seat 4 is fixedly connected in the upper end of fixed seat 2 by supporting connection stand 3, motor 7 is fixedly connected in the bottom end middle part of supporting seat 4, rotating shaft 8 is rotatably connected in the middle part of supporting seat 4, and the drive end of motor 7 is fixedly connected with the bottom end of rotating shaft 8, rotating adjusting part 6 is set in the upper end of rotating shaft 8, fixed supporting disc 5 is fixedly connected in the bottom end of rotating adjusting part 6, detection adjusting part 1 is evenly set on fixed supporting disc 5.

[0019] Detection adjusting part 1 includes supporting tray 9, pressure sensor 10, supporting mounting plate 11 and first electric push rod 12, supporting mounting plate 11 is fixedly connected in the upper end of first electric push rod 12, pressure sensor 10 is fixedly connected in the upper end of supporting mounting plate 11, supporting tray 9 is fixedly connected in the upper end of pressure sensor 10.

[0020] The rotating adjusting part 6 comprises a rotating control disc 13, a second electric push rod 14, a limiting and blocking limiting seat 15, an adaptive adjusting blocking ring 16 and a limiting column 17, the limiting and blocking limiting seats 15 are uniformly fixed on the rotating control disc 13, the second electric push rod 14 is uniformly and symmetrically fixed on the rotating control disc 13, and the second electric push rod 14 is located outside the limiting and blocking limiting seat 15, the limiting column 17 is uniformly fixed on the inner side end upper part of the limiting and blocking limiting seat 15, the adaptive adjusting blocking ring 16 is slidingly connected on the limiting column 17, and the upper end of the second electric push rod 14 is fixedly connected with the outer side end bottom of the adaptive adjusting blocking ring 16.

[0021] The upper end of the rotating shaft 8 is fixedly connected with the bottom end middle part of the rotating control disc 13, and plays a supporting role.

[0022] The first electric push rod 12 is fixed on the fixed support disc 5, the support tray 9 and the pressure sensor 10 are located at the bottom end inside of the limiting and blocking limiting seat 15, and play a supporting role.

[0023] The limiting and blocking limiting seat 15 is provided with six limiting and blocking limiting seats, so that the filling and taking of the material barrels is continuously carried out, and the efficiency is improved.

[0024] Working principle: during use, the electric motor 7 can uniformly drive the rotating shaft 8 and the rotating control disc 13 to rotate through the speed reducer, so that each limiting and blocking limiting seat 15 on the rotating control disc 13 rotates, the barrels placed in the limiting and blocking limiting seat 15 can rotate to realize continuous filling processing, and the barrels filled can be continuously taken down and the barrels for filling can be continuously supplemented, during the filling process, the bottom of the barrel is located on the support tray 9, the pressure sensor 10 can be extruded, when the pressure sensor 10 detects that the gravity of the barrel reaches a set value, the detected information is transmitted to the external controller to adjust the continuous filling, and when the rotating control disc 13 drives the filled barrel to move to the material taking position, the first electric push rod 12 lifts the support mounting plate 11, the pressure sensor 10 and the support tray 9 and the filled barrel, so that the barrel can be conveniently clamped and taken out, the second electric push rod 14 can control the adaptive adjusting blocking ring 16 to slide up and down along the limiting column 17 above the limiting and blocking limiting seat 15, according to the size of the barrel placed in the limiting and blocking limiting seat 15, the position of the adaptive adjusting blocking ring 16 can be adjusted to assist in intercepting, so that the barrel is stable and safe during the rotation of the rotating control disc 13 and will not be displaced and fall.

[0025] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An auxiliary device for producing dye penetrant testing agent, comprising a detection and adjustment unit (1), a fixed base (2), a supporting connecting column (3), a support base (4), a fixed support plate (5), a rotation adjustment unit (6), a motor (7), and a rotating shaft (8), characterized in that: The support base (4) is fixedly connected to the upper end of the fixed base (2) through the support connecting column (3). The motor (7) is fixedly connected to the middle of the bottom end of the support base (4). The rotating shaft (8) is rotatably engaged in the middle of the support base (4), and the driving end of the motor (7) is fixedly connected to the bottom end of the rotating shaft (8). The rotation adjustment part (6) is set at the upper end of the rotating shaft (8). The fixed support plate (5) is fixedly connected to the bottom end of the rotation adjustment part (6). The detection adjustment part (1) is evenly arranged on the fixed support plate (5).

2. The auxiliary device for producing dye penetrant testing agent according to claim 1, characterized in that: The detection and adjustment unit (1) includes a support tray (9), a pressure sensor (10), a support mounting plate (11), and a first electric push rod (12). The support mounting plate (11) is fixedly connected to the upper end of the first electric push rod (12), the pressure sensor (10) is fixedly connected to the upper end of the support mounting plate (11), and the support tray (9) is fixedly connected to the upper end of the pressure sensor (10).

3. The auxiliary device for producing dye penetrant testing agent according to claim 2, characterized in that: The rotation adjustment unit (6) includes a rotation control disk (13), a second electric push rod (14), a limit stop seat (15), an adapter adjustment ring (16), and a limit column (17). The limit stop seat (15) is uniformly fixed on the rotation control disk (13). The second electric push rod (14) is uniformly and symmetrically fixed on the rotation control disk (13), and the second electric push rod (14) is located outside the limit stop seat (15). The limit column (17) is uniformly fixedly connected to the upper part of the inner end of the limit stop seat (15). The adapter adjustment ring (16) is slidably engaged with the limit column (17), and the upper end of the second electric push rod (14) is fixedly connected to the bottom of the outer end of the adapter adjustment ring (16).

4. The auxiliary device for producing dye penetrant testing agent according to claim 3, characterized in that: The upper end of the rotating shaft (8) is fixedly connected to the middle of the bottom end of the rotating control disk (13).

5. The auxiliary device for producing dye penetrant testing agent according to claim 4, characterized in that: The first electric push rod (12) is fixed on the fixed support plate (5), and the support tray (9) and pressure sensor (10) are located inside the bottom end of the limiting partition seat (15).

6. The auxiliary device for producing dye penetrant testing agent according to claim 5, characterized in that: The limiting spacer (15) has six seats.