A punched leather web material detection apparatus

Abstract

The utility model discloses a kind of punching leather roll detection equipment, including rack, and the feed side and discharge side of rack are respectively provided with unwinding assembly and winding assembly, and visual identification device and marking device are sequentially provided on rack to the direction of being away from unwinding assembly, and the lower portion of visual identification device is provided with punching leather, and both ends of punching leather are wound on unwinding assembly and winding assembly respectively, visual identification device is used to detect whether there is hole leakage and / or hole block on punching leather, and marking device is used to mark in the hole leakage or hole block position of punching leather;Visual identification device includes camera assembly and industrial computer host computer.The utility model can automatically detect the hole block or hole leakage of punching leather under the condition of continuous operation, and can mark in the hole leakage or hole block position of punching leather, so that staff can quickly find the hole leakage or hole block position on punching leather, to facilitate quick observation and post-process maintenance, accurate, efficient and practical detection, greatly improve product pass rate and production line production efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to detection technical field, especially a kind of punching leather roll detection equipment. BACKGROUND

[0002] Punching leather is widely used in automobile seat;Punching leather needs to be detected whether there is hole blocking or hole leakage after completing punching in processing process;However, in the prior art, the punching condition of punching leather is checked by artificial visual observation, due to continuous conveying operation, artificial observation is prone to missed detection and misdiagnosis due to fatigue, detection efficiency is slow, detection accuracy and precision cannot be guaranteed, product qualification rate and production line production efficiency are affected.

[0003] Therefore, it is necessary to develop a punching leather roll detection equipment, which can automatically detect hole blocking or hole leakage of punching leather under continuous operation, and mark the hole leakage or hole blocking position of punching leather, so that workers can quickly find the hole leakage or hole blocking position on punching leather, in order to quickly observe and repair in subsequent process, detection is accurate, efficient and practical, product qualification rate and production line production efficiency are greatly improved. SUMMARY

[0004] To solve the above problems, the technical scheme adopted by the utility model is as follows:

[0005] A punching leather roll detection equipment, comprising a rack, characterized in that the feeding side and the discharging side of the rack are respectively provided with an unwinding assembly and a winding assembly, a visual recognition device and a marking device are sequentially arranged on the rack in a direction away from the unwinding assembly, a punching leather is arranged below the visual recognition device, both ends of the punching leather are wound on the unwinding assembly and the winding assembly respectively, the visual recognition device is used to detect whether there is hole blocking or hole leakage on the punching leather, and the marking device is used to mark the hole leakage or hole blocking position of the punching leather.

[0006] The visual recognition device comprises a camera assembly and an industrial control host, and the industrial control host is electrically connected with the camera assembly, the unwinding assembly, the winding assembly and the marking device.

[0007] Preferably, the visual recognition device further comprises a light source and a projection plate connected with the rack, the projection plate is arranged between the punching leather and the camera assembly, and the light source is arranged below the punching leather with the light emitting direction towards the punching leather.

[0008] Preferably, the marking device comprises a first marking mechanism arranged between the camera assembly and the winding assembly, the first marking mechanism is connected with the rack, and the first marking mechanism is used to mark the vertical column of hole blocking or hole leakage on the punching leather.

[0009] Preferably, the first marking mechanism comprises a first lifting driving mechanism fixedly connected with the rack, and a first marking pen connected with a driving end of the first lifting driving mechanism.

[0010] Preferably, the marking device further comprises a second marking mechanism near the discharging side of the rack, the second marking mechanism being connected with the rack, and the second marking mechanism being used for marking the positions of the blocked holes or the missed holes on the punched leather.

[0011] Preferably, the second marking mechanism comprises a second marking pen and a front-rear driving mechanism, the front-rear driving mechanism being connected with the rack, the front-rear driving mechanism being provided with a second lifting driving mechanism, and the second marking pen being connected with a driving end of the second lifting driving mechanism.

[0012] Preferably, the camera assembly comprises a plurality of CCD cameras distributed from front to back, and the CCD cameras are connected with the rack through a connecting plate.

[0013] Preferably, the rack is further provided with an alarm, and the alarm is electrically connected with the industrial computer.

[0014] Preferably, the alarm is one or a combination of a sound alarm or a light alarm.

[0015] Preferably, a maintenance station is arranged between the rack and the winding assembly.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] The utility model can automatically detect the blocked holes or the missed holes of the punched leather in the case of continuous operation, mark the positions of the missed holes or the blocked holes of the punched leather, and enable the workers to quickly find the positions of the missed holes or the blocked holes on the punched leather, so as to quickly observe and maintain in the subsequent process, and the detection is accurate, efficient and practical, and the product qualification rate and the production efficiency of the production line are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a top view of the utility model;

[0019] Figure 2 It is a sectional structure schematic view of the utility model;

[0020] Wherein, the rack 1, the unwinding assembly 2, the winding assembly 3, the camera assembly 4, the light source 5, the projection plate 6, the first marking mechanism 7, the second marking mechanism 8, the alarm 9, the connecting plate 10, the maintenance station 20, the CCD camera 41, the first lifting driving mechanism 71, the first marking pen 72, the second marking pen 81, the front-rear driving mechanism 82, the second lifting driving mechanism 83, the punched leather 100. DETAILED DESCRIPTION

[0021] For the purpose of facilitating the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The preferred embodiments of the present application are shown in the drawings. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, it is intended to cover all the possible forms of the present application, which are disclosed in the disclosure of the present application.

[0022] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements can also be present. As used herein the terms "vertical", "horizontal", "left", "right", "upper", "lower", "front", "rear", and the like are used for explanation only and not intended to limit the present application.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the present application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the present application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0024] The present application will be further described below with reference to the drawings and specific embodiments:

[0025] As shown in Figure 1 , 2 A punched leather roll detection device, comprising a rack 1, the feeding side and the discharging side of the rack 1 are respectively provided with a unwinding assembly 2 and a winding assembly 3, a visual recognition device and a marking device are sequentially arranged on the rack 1 in the direction away from the unwinding assembly 2, a punched leather 100 is arranged below the visual recognition device, both ends of the punched leather 100 are wound on the unwinding assembly 2 and the winding assembly 3 respectively, the visual recognition device is used for detecting whether there is a blocked hole or a missed hole on the punched leather 100, and the marking device is used for marking the position of the missed hole or the blocked hole on the punched leather 100.

[0026] The visual recognition device comprises a camera assembly 4 and an industrial control host computer (not shown in the figure), and the industrial control host computer is electrically connected with the camera assembly 4, the unwinding assembly 2, the winding assembly 3 and the marking device.

[0027] In this embodiment, the punched leather 100 in the conveying process is tensioned and controlled under the action of the winding assembly 3 and the unwinding assembly 2, so that the punched leather 100 passing through the visual recognition device and the marking device is effectively flattened.

[0028] In this embodiment, during work, the punched leather 100 passes through the visual identification device and the marking device under the action of the winding assembly 3 and the unwinding assembly 2 according to the set winding speed. First, the camera assembly 4 takes high-speed continuous photos of the passing punched leather 100, and then the acquired actual photos are compared and analyzed with the contrast photos built in the industrial host (with CCD software built in). If the number of holes in the actual photos is consistent with that in the contrast photos, it means that there is no blocked hole or missing hole, and it is determined to be qualified, so the marking device does not need to work. If the number of holes in the actual photos is inconsistent with that in the contrast photos, it means that there is a blocked hole or a missing hole, and at the same time, the marking device is controlled to work to mark the position of the blocked hole or the missing hole, so that the staff can quickly find the position of the blocked hole or the missing hole on the punched leather 100, so as to facilitate quick observation and later process maintenance.

[0029] The above structure is accurate, efficient and practical in detection, and greatly improves the product qualification rate and production line production efficiency.

[0030] In this embodiment, the visual identification device further includes a display, a keyboard and a mouse to meet the user's observation, research and analysis of the blocked hole or missing hole on the display.

[0031] Further, as shown in Figure 1 , 2 , the visual identification device further includes a light source 5 and a projection plate 6 connected with the rack 1. The projection plate 6 is arranged between the punched leather 100 and the camera assembly 4, and the light source 5 is arranged below the punched leather 100 with the light emitting direction towards the punched leather 100.

[0032] In this embodiment, the light passes through the holes of the punched leather 100 and projects on the projection plate 6, forming a plurality of dot-shaped projections on the projection plate 6. Then the camera assembly 4 takes continuous photos of the projection plate 6, and then the acquired actual photos are compared and analyzed with the contrast photos built in the industrial host. Compared with the prior art of taking photos of the whole punched leather 100 for comparison, the influence of more external factors is reduced, and the identification of blocked holes or missing holes of the punched leather 100 is more accurate and reliable.

[0033] Further, as shown in Figure 1 , 2 , the marking device includes a first marking mechanism 7 arranged between the camera assembly 4 and the winding assembly 3. The first marking mechanism 7 is connected with the rack 1, and is used to mark the vertical column of the blocked hole or the missing hole on the punched leather 100.

[0034] Further, as shown in Figure 2 , the first marking mechanism 7 includes a first lifting driving mechanism 71 fixedly connected with the rack 1, and a first marking pen 72 connected with the driving end of the first lifting driving mechanism 71.

[0035] In this embodiment, by the arrangement of the first marking mechanism 7, compared with the prior art large range searching for the blocked hole or the missing hole, the searching range is reduced, the vertical column where the blocked hole or the missing hole is located can be quickly found, thereby reducing the difficulty of the subsequent process maintenance and improving the efficiency of the subsequent process maintenance.

[0036] Further, as shown in Figure 2 , the marking device further comprises a second marking mechanism 8 close to the discharging side of the rack 1, the second marking mechanism 8 is connected with the rack 1, and the second marking mechanism 8 is used for identifying the position of the blocked hole or the missing hole on the punched leather 100.

[0037] Further, as shown in Figure 2 , the second marking mechanism 8 comprises a second marking pen 81 and a front-rear driving mechanism 82, the front-rear driving mechanism 82 is connected with the rack 1, a second lifting driving mechanism 83 is arranged on the front-rear driving mechanism 82, and the second marking pen 81 is connected with the driving end of the second lifting driving mechanism 83.

[0038] In this embodiment, during work, first, the camera assembly 4 takes a photo of the passing punched leather 100, when it is found that there is a blocked hole or a missing hole after identification and judgment, the first marking mechanism 7 is controlled to make identification on the vertical column where the blocked hole or the missing hole is located, at the same time, the front-rear driving mechanism 82 drives the second marking pen 81 to the horizontal row where the blocked hole or the missing hole is located, then when the vertical column where the blocked hole or the missing hole is located is rewound below the second marking pen 81, the second lifting driving mechanism 83 drives the second marking pen 81 to make identification by clicking down (since the punching speed of the punched leather 100 is fixed, the time when the corresponding vertical column to be identified reaches below the second marking pen 81 after the first marking mechanism 7 acts can be used to control the action of the second lifting driving mechanism 83); in the above structure, through the combined design of the first marking mechanism and the second marking mechanism, the position of the blocked hole or the missing hole on the punched leather 100 can be accurately and quickly identified.

[0039] Further, as shown in Figure 1 , 2 In order to improve the detection reliability and meet the detection of the blocked hole or the missing hole of the punched leather 100 with a larger width, the camera assembly 4 comprises a plurality of CCD cameras 41 distributed from front to back, and the CCD cameras 41 are connected with the rack 1 through the connecting plate 10.

[0040] In this embodiment, the number and spacing of the CCD cameras 41 can be adjusted according to the width of the punched leather 100.

[0041] Further, as shown in Figure 1 , the rack 1 is further provided with an alarm 9, and the alarm 9 is electrically connected with the industrial computer.

[0042] In this embodiment, in order to issue an alarm information to remind the user when a blocked hole or a leaking hole is detected.

[0043] Further, the alarm 9 is one or a combination of a sound alarm 9 or a light alarm 9.

[0044] Further, as shown in Figure 1 , 2 The rack 1 is provided with an inspection station 20 between the rack 1 and the winding assembly 3.

[0045] In this embodiment, when a blocked hole or a leaking hole is detected, the perforated leather 100 enters the inspection station 20 after being marked by the marking device, and then the blocked hole or the leaking hole is manually repaired according to the actual situation (the perforated leather 100 can not stop conveying during the repair process).

[0046] For those skilled in the art, other various corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should belong to the protection scope of the patent claims of the present application.

Claims

1. A punched leather web inspection apparatus comprising a frame, characterized in that, The feeding side and the discharging side of the rack are respectively provided with a unwinding assembly and a winding assembly, the rack is sequentially provided with a visual identification device and a marking device in the direction away from the unwinding assembly, a perforated leather is arranged below the visual identification device, both ends of the perforated leather are wound on the unwinding assembly and the winding assembly, the visual identification device is used for detecting whether there is a blocked hole or a missed hole on the perforated leather, and the marking device is used for marking the position of the blocked hole or the missed hole on the perforated leather. The visual identification device comprises a camera assembly and an industrial control host, and the industrial control host is electrically connected with the camera assembly, the unwinding assembly, the winding assembly and the marking device.

2. The apparatus for detecting a holey leather web according to claim 1, wherein The visual identification device further comprises a light source and a projection plate connected with the rack, the projection plate is arranged between the perforated leather and the camera assembly, and the light source is arranged below the perforated leather and the light emitting direction is towards the perforated leather.

3. The apparatus according to claim 1, wherein The marking device comprises a first marking mechanism arranged between the camera assembly and the winding assembly, the first marking mechanism is connected with the rack, and the first marking mechanism is used for marking the vertical column of the blocked hole or the missed hole on the perforated leather.

4. The apparatus according to claim 3, wherein The first marking mechanism comprises a first lifting driving mechanism fixedly connected with the rack, and a first marking pen connected with the driving end of the first lifting driving mechanism.

5. The apparatus according to claim 3, wherein The marking device further comprises a second marking mechanism close to the discharging side of the rack, the second marking mechanism is connected with the rack, and the second marking mechanism is used for marking the position of the blocked hole or the missed hole on the perforated leather.

6. A punched leather web detection apparatus according to claim 5, characterized in that The second marking mechanism comprises a second marking pen and a front-rear driving mechanism, the front-rear driving mechanism is connected with the rack, a second lifting driving mechanism is arranged on the front-rear driving mechanism, and the second marking pen is connected with the driving end of the second lifting driving mechanism.

7. The apparatus according to claim 1 or 2 or 3, characterized in that, The camera assembly comprises a plurality of CCD cameras distributed from front to back, and the CCD cameras are connected with the rack through a connecting plate.

8. The apparatus according to claim 1, wherein The rack is further provided with an alarm, and the alarm is electrically connected with the industrial control host.

9. A punched leather web detection apparatus according to claim 8, characterized in that The alarm is one or a combination of a sound alarm or a light alarm.

10. The apparatus according to claim 1, wherein A maintenance station is arranged between the rack and the winding assembly.

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