Electric grain unloading transmission assembly

Abstract

The utility model belongs to the technical field of harvester unloading, and particularly discloses an electric unloading transmission assembly which comprises a first roller and a second roller, the first roller comprises a first roller body and a first auger, the second roller comprises a second roller body and a second auger, and the first roller body and the second roller body are communicated and connected. The axial direction of the first auger and the axial direction of the second auger intersect, a speed reducer and an installation support are installed on the first barrel, an electric motor is installed on the installation support and is in driving connection with the speed reducer, the installation support is further fixedly connected with the speed reducer, and the speed reducer is in transmission connection with the first auger. The auger is driven to do constant-speed circular motion, so that the unloading efficiency can be remarkably improved, the energy loss is reduced, the problems of hydraulic oil leakage and the like are solved, the system stability and safety are improved, the unloading auger uniformly rotates and quickly responds to adapt to the grain feeding amount of a granary, and the harvester can quickly make accurate response when quickly unloading grains at different harvesting speeds; and the speed is matched.

Description

Technical Field

[0001] This utility model belongs to the field of grain unloading technology for harvesters, and specifically relates to an electric grain unloading transmission assembly. Background Technology

[0002] In the existing field of harvester unloading duct drive technology, traditional mechanical drive methods typically rely on precision mechanical structures such as gears and belts for speed regulation. This traditional drive mode not only has a relatively narrow speed range but also low energy conversion efficiency, and is prone to a gradual decline in the overall system performance due to frictional losses between mechanical components.

[0003] On the other hand, while hydraulic drives offer a wider speed range to some extent, they also pose a potential risk of hydraulic oil leakage in practical applications. This risk not only adversely affects the system's pressure stability and driving performance but may also lead to additional energy losses due to fluctuations in hydraulic oil performance with temperature changes.

[0004] More importantly, both mechanical and hydraulic drive systems have relatively complex overall structures, occupying a large space and incurring relatively high installation and maintenance costs. Furthermore, due to the inherent limitations of mechanical and hydraulic components, these two drive methods also exhibit significant shortcomings in adaptability and flexibility, making it difficult to meet the diversified, precise, and efficient demands of modern harvester unloading duct drive technology. Utility Model Content

[0005] To address the problems of complex structure, high cost, and insufficient efficiency in existing transmission-driven grain unloading hoppers, an electric grain unloading transmission assembly is proposed. This utility model provides the following technical solution:

[0006] An electric grain unloading transmission assembly includes a first drum and a second drum. The first drum includes a first cylinder body and a first auger, and the second drum includes a second cylinder body and a second auger. The first cylinder body and the second cylinder body are connected in communication. The axial directions of the first auger and the second auger are intersecting. A reducer and a mounting bracket are mounted on the first cylinder body. An electric motor is mounted on the mounting bracket. The electric motor is driven and connected to the reducer. The reducer is driven and connected to the first auger. The mounting bracket is also fixedly connected to the reducer.

[0007] Preferably, the input shaft and output shaft of the reducer are arranged perpendicular to each other, the electric motor is coaxially connected to the input shaft of the reducer, and the output shaft of the reducer is coaxially connected to the first auger.

[0008] Preferably, the mounting bracket includes a U-shaped plate, with a first mounting plate and a second mounting plate connected to both ends of the U-shaped plate respectively. The first mounting plate extends outward from the opening of the U-shaped plate, and the second mounting plate extends into the opening area of ​​the U-shaped plate. A connecting plate for connecting the second mounting plate and the reducer is fixedly connected to the second mounting plate.

[0009] Preferably, the connecting plate includes a first side plate and a second side plate that are fixedly connected to each other. The first side plate is in contact with the surface of the second mounting plate and is connected to it by bolts. The second side plate is in contact with the surface of the reducer and is connected to it by bolts.

[0010] Preferably, the first side plate and the second side plate are arranged perpendicular to each other.

[0011] Preferably, the first mounting plate is arranged perpendicular to the U-shaped plate, and the second mounting plate is arranged parallel to the first mounting plate.

[0012] Preferably, a bent pipe is connected between the first cylinder and the second cylinder.

[0013] Preferably, the bent pipe is threadedly connected to the second cylinder.

[0014] Preferably, a second flange is fixedly connected to the bend, a first flange is provided on the first cylinder, and the second flange and the first flange are connected by bolts.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. It avoids frictional losses in mechanical drives and leakage problems in hydraulic drives, while the design of the mounting bracket ensures the stable operation of the transmission system;

[0017] 2. By driving the reducer with an electric motor and then transmitting the power to the auger, direct and efficient power transmission is achieved, reducing energy loss during the energy conversion process;

[0018] 3. The design of the mounting bracket and connecting bend makes the overall structure compact and occupies little space. At the same time, the threaded connection and flange connection of the bend ensure the flexibility and reliability of the connection. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the connection structure between the second roller and the bend.

[0021] Figure 3 This is a schematic diagram of the structure of the first roller of this utility model;

[0022] Figure 4This is a disassembly diagram of the present invention;

[0023] Figure 5 This is a three-dimensional structural diagram of the mounting bracket of this utility model;

[0024] Figure 6 This is a schematic diagram of the connecting plate of this utility model;

[0025] In the attached diagram, 1. First roller; 11. First cylinder body; 111. First flange; 12. First auger; 2. Second roller; 21. Second cylinder body; 22. Second auger; 3. Reducer; 4. Electric motor; 5. Mounting bracket; 51. U-shaped plate; 52. First mounting plate; 53. Second mounting plate; 6. Connecting plate; 61. First side plate; 62. Second side plate; 63. Rib plate; 7. Bend; 71. Second flange; 8. Clamp. Detailed Implementation

[0026] The directional terms mentioned in the following embodiments, such as "up", "down", "left", and "right", are only for reference to the accompanying drawings. Therefore, the directional terms used are for illustration and not for limiting the invention of this utility model.

[0027] like Figure 1-6 As shown, an electric grain unloading transmission assembly includes a first drum 1 and a second drum 2. The first drum 1 includes a first cylinder 11 and a first auger 12, and the second drum 2 includes a second cylinder 21 and a second auger 22. The first cylinder 11 and the second cylinder 21 are connected and arranged in a manner that allows the axial direction of the first auger 12 to intersect with the axial direction of the second auger 22. A reducer 3 and a mounting bracket 5 are mounted on the first cylinder 11. An electric motor 4 is mounted on the mounting bracket 5. The electric motor 4 is driven and connected to the reducer 3, and the mounting bracket 5 is also fixedly connected to the reducer 3. The reducer 3 is driven and connected to the first auger 12, driving the auger to perform uniform circular motion. This can significantly improve grain unloading efficiency, reduce energy loss, and avoid many drawbacks of mechanical and hydraulic drives, such as mechanical friction loss and hydraulic oil leakage, thereby improving the stability and safety of the system. It can achieve uniform rotation of the unloading auger and rapid response to adapt to the grain silo feed rate, enabling the harvester to quickly and accurately respond and match the speed when unloading grain at different harvesting speeds.

[0028] Specifically, the input shaft and output shaft of the reducer 3 are arranged perpendicularly to each other. The electric motor 4 is coaxially connected to the input shaft of the reducer 3, and the output shaft of the reducer 3 is coaxially connected to the first auger 12. The first auger 12 and the second auger 22 can be connected by a universal coupling or a bevel gear transmission pair, which makes the power transmission more direct and efficient, reduces energy loss in the power conversion process, and improves the overall transmission efficiency.

[0029] Specifically, the mounting bracket 5 includes a U-shaped plate 51, with a first mounting plate 52 and a second mounting plate 53 connected to both ends of the U-shaped plate 51. The first mounting plate 52 extends outward from the opening of the U-shaped plate 51, and the second mounting plate 53 extends into the opening area of ​​the U-shaped plate 51. A connecting plate 6 for connecting the second mounting plate 53 and the reducer 3 is fixedly connected to the second mounting plate 53. The structure is stable and can effectively support and fix the electric motor 4 and the reducer 3, ensuring the stable operation of the transmission system, while facilitating installation and maintenance.

[0030] Specifically, the connecting plate 6 includes a first side plate 61 and a second side plate 62 that are fixedly connected to each other. The first side plate 61 and the second side plate 62 are integrally formed and can be generated by bending the plate. The first side plate 61 is in contact with the second mounting plate 53 and is connected by bolts. The second side plate 62 is in contact with the reducer 3 and is connected by bolts, which ensures a firm connection between the reducer 3 and the mounting bracket 5 and avoids loosening or damage caused by vibration or impact.

[0031] Specifically, the first side plate 61 and the second side plate 62 are arranged perpendicularly to each other, and the first side plate 61 and the second side plate 62 are connected by a rib plate 63 in the middle, which makes the connecting plate 6 more stable and able to withstand greater force and torque, thus ensuring the reliability and durability of the transmission system. The first mounting plate 52 is arranged perpendicularly to the U-shaped plate 51, and the second mounting plate 53 is arranged parallel to the first mounting plate 52, making the overall structure of the mounting bracket 5 compact and space-saving, while ensuring the stability and accuracy of the transmission system.

[0032] Specifically, a bend 7 is connected between the first cylinder 11 and the second cylinder 21, making the connection between the first roller 1 and the second roller 2 more flexible and adaptable to different installation angles and layout requirements.

[0033] Specifically, the bend 7 is threadedly connected to the second cylinder 21 and secured to the outer side by clamps 8. The connection method is simple and convenient, easy to disassemble and replace, while ensuring the tightness and reliability of the connection. A second flange 71 is fixedly connected to the bend 7, and a first flange 111 is provided on the first cylinder 11. The second flange 71 and the first flange 111 are connected by bolts, making the connection between the first cylinder 11 and the bend 7 more robust, able to withstand greater pressure and tension, and ensuring the stability and safety of the transmission system.

Claims

1. An electric grain unloading transmission assembly, characterized in that, The device includes a first drum (1) and a second drum (2). The first drum (1) includes a first cylinder (11) and a first auger (12). The second drum (2) includes a second cylinder (21) and a second auger (22). The first cylinder (11) and the second cylinder (21) are connected in communication. The axial direction of the first auger (12) and the axial direction of the second auger (22) intersect. A reducer (3) and a mounting bracket (5) are installed on the first cylinder (11). An electric motor (4) is installed on the mounting bracket (5). The electric motor (4) is driven and connected to the reducer (3). The reducer (3) is driven and connected to the first auger (12). The mounting bracket (5) is also fixedly connected to the reducer (3).

2. The electric grain unloading transmission assembly according to claim 1, characterized in that, The input shaft and output shaft of the reducer (3) are set perpendicular to each other. The electric motor (4) is coaxially connected to the input shaft of the reducer (3). The output shaft of the reducer (3) is coaxially connected to the first auger (12).

3. The electric grain unloading transmission assembly according to claim 1, characterized in that, The mounting bracket (5) includes a U-shaped plate (51), with a first mounting plate (52) and a second mounting plate (53) connected to both ends of the U-shaped plate (51). The first mounting plate (52) extends outward from the opening of the U-shaped plate (51), and the second mounting plate (53) extends into the opening area of ​​the U-shaped plate (51). A connecting plate (6) for connecting the second mounting plate (53) and the reducer (3) is fixedly connected to the second mounting plate (53).

4. The electric grain unloading transmission assembly according to claim 3, characterized in that, The connecting plate (6) includes a first side plate (61) and a second side plate (62) that are fixedly connected to each other. The first side plate (61) is in contact with the second mounting plate (53) and connected by bolts. The second side plate (62) is in contact with the reducer (3) and connected by bolts.

5. The electric grain unloading transmission assembly according to claim 4, characterized in that, The first side plate (61) and the second side plate (62) are arranged perpendicular to each other.

6. The electric grain unloading transmission assembly according to claim 3, characterized in that, The first mounting plate (52) is perpendicular to the U-shaped plate (51), and the second mounting plate (53) is parallel to the first mounting plate (52).

7. The electric grain unloading transmission assembly according to claim 1, characterized in that, A bend (7) is connected between the first cylinder (11) and the second cylinder (21).

8. The electric grain unloading transmission assembly according to claim 7, characterized in that, The bend (7) is threadedly connected to the second cylinder (21).

9. The electric grain unloading transmission assembly according to claim 7 or 8, characterized in that, A second flange (71) is fixedly connected to the bend (7), and a first flange (111) is provided on the first cylinder (11). The second flange (71) and the first flange (111) are connected by bolts.

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