Tail gas collecting device for four-pillar underground loading machine
By designing multiple collection pipes and a detachable filter device, and through multiple branches and detachable filter screens, the problem of low exhaust gas collection efficiency of loaders is solved, achieving efficient exhaust gas collection and pretreatment.
Patent Information
- Application Number
- CN202422538337.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-21
AI Technical Summary
Existing loader exhaust gas collection devices have low collection efficiency and lack removable filter components. The collected exhaust gas must be discharged into a treatment device for processing, resulting in poor performance.
A tail gas collection device for a four-pillar loader in a well is designed, which includes a tail gas intake device and an internal filtration device. It adopts multiple collection pipes and a detachable filter screen. After negative pressure adsorption and preliminary filtration, the tail gas directly enters the transmission pipe to achieve diversion adsorption and pretreatment.
It improves exhaust gas collection efficiency and enables pretreatment immediately after collection, reducing subsequent treatment time and costs.
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Figure CN223615583U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of loader exhaust gas collection technology, specifically an exhaust gas collection device for a four-pillar loader for well-drilling. Background Technology
[0002] Underground loaders, as a common type of engineering machinery, are widely used in mining enterprises such as coal mines, iron mines, lead-zinc mines, and non-ferrous metal mines. These mine environments are typically characterized by confined spaces, poor air circulation, high humidity, and abundant dust. Under such working conditions, the loader's power system and exhaust emission system face numerous challenges.
[0003] Existing technology discloses a vehicle exhaust gas collection device (publication number CN102434251A). It includes an exhaust gas inlet connected to the vehicle's exhaust port, a buffer chamber connected to the exhaust gas inlet, and a compression chamber connected to the buffer chamber. A one-way piston is installed in the compression chamber, and the push rod of the one-way piston is connected to a drive device controlled by a control circuit. The compression chamber is also connected to a gas collection chamber. A one-way valve is installed at the connection between the compression chamber and the gas collection chamber, allowing gas to flow from the compression chamber to the gas collection chamber. An exhaust port and an exhaust plug are installed on the gas collection chamber. Pressure sensors connected to the control circuit are installed in both the buffer chamber and the gas collection chamber. This is a vehicle exhaust gas collection device with a simple structure, ingenious design, and reasonable layout, capable of effectively collecting vehicle exhaust gases.
[0004] The aforementioned exhaust gas collection device features a three-stage recovery structure consisting of a buffer chamber, a compression chamber, and a gas collection chamber. It can collect vehicle exhaust gas relatively smoothly and effectively. However, the device only uses a single collection pipe for exhaust gas collection, resulting in low collection efficiency. Furthermore, the device lacks a detachable filter component, and there is no subsequent processing after collection; the gas must be discharged into a treatment device for further processing. Consequently, its performance in use is unsatisfactory and requires improvement. Utility Model Content
[0005] The purpose of this utility model is to provide an exhaust gas collection device for a four-pillar loader for well loading, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a tail gas collection device for a four-pillar downhole loader, comprising a collection box, a transmission pipe provided on the side of the collection box, a tail gas intake device provided on the side of the transmission pipe, and an internal filtration device provided on the top of the tail gas intake device.
[0007] The exhaust gas intake device includes a carrier box, an intake bucket, a placement box, an air pump, an annular connecting air pipe, a diversion airbag, an inner ring, a diversion and collection air pipe, a mounting groove, a docking column, and a protective cylinder. The carrier box is fixedly connected to the right side of the transmission pipe, the intake bucket is fixedly connected to the top of the carrier box, the placement box is fixedly connected to the front of the intake bucket, the air pump is fixedly connected to the top of the placement box, the annular connecting air pipe is connected to the inside of the air pump, the diversion airbag is fixedly connected to the top of the intake bucket, the annular connecting air pipe is connected to the inside of the diversion airbag, and the diversion and collection air pipe is fixedly connected to the inner wall of the diversion and collection air pipe.
[0008] Preferably, the internal filtration device includes a filter screen, a connecting block, and mounting bolts. The filter screen is connected to the inside of the protective cylinder, and the connecting block is fixedly connected to the top of the filter screen.
[0009] Preferably, the diameter of the mounting groove is adapted to the diameter of the docking column, and the docking column is inserted into the interior of the suction bucket.
[0010] Preferably, the diversion airbag is fixedly connected to a connecting thick air tube at one end near the inner ring, the top of the inhalation bucket is fixedly connected to a placement tray, and the inner ring is fixedly connected to the top of the placement tray.
[0011] Preferably, the end of the connecting coarse air tube away from the diversion airbag is fixedly connected to the surface of the diversion and collection air tube. When the air pump is started, a negative pressure suction is generated. In conjunction with the transmission of the annular connecting air tube, the diversion airbag, and the connecting coarse air tube, the suction is extended into the diversion and collection air tube, which can perform diversion adsorption and can accelerate the adsorption efficiency. The connecting coarse air tube serves to connect the diversion airbag and the diversion and collection air tube, ensuring normal gas transmission.
[0012] Preferably, the inner wall of the protective cylinder is provided with a threaded groove at its top, and the connecting block is provided with a threaded connection hole with the same diameter as the threaded groove. The mounting bolt is threaded into the threaded groove and the threaded connection hole. The filter screen can be disassembled and installed. The components to be disassembled and installed are the connecting block and the mounting bolt, which facilitates installation and disassembly for cleaning to ensure the filtration effect of the device.
[0013] Preferably, the mounting groove is formed at the top of the suction bucket, and the protective cylinder is fixedly connected to the top of the docking column.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. The exhaust gas collection device for the four-pillar loader well-mounted machine is equipped with an exhaust gas intake device. In conjunction with the annular connecting air pipe, the diversion air bag, and the transmission of the connecting coarse suction pipe, the suction force is extended to the diversion collection air pipe, which can perform diversion adsorption. The adsorption is carried out through six diversion collection air pipes and transported to the transmission pipe fittings, which accelerates the adsorption efficiency. This allows the device to be set up with multiple collection pipes when collecting exhaust gas, resulting in high efficiency.
[0016] 2. The exhaust gas collection device for the four-pillar loader is equipped with an internal filtration system. The filter screen is detachable for easy cleaning and to ensure the filtration effect. The device has a detachable filter component, and the collected exhaust gas can be pre-treated without being discharged into the treatment device, which can reduce the time spent on subsequent treatment. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall front view of the present invention;
[0018] Figure 2 This utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0019] Figure 3 This is a top view of the overall structure of this utility model;
[0020] Figure 4 This utility model Figure 3 Enlarged structural diagram at point B.
[0021] In the diagram: 1. Collection box; 2. Transmission pipe; 3. Exhaust gas intake device; 301. Carrier box; 302. Suction bucket; 303. Placement box; 304. Air pump; 305. Annular connecting air pipe; 306. Diverting airbag; 307. Inner ring; 308. Diverting collection air pipe; 309. Mounting groove; 310. Connecting column; 311. Protective cylinder; 4. Internal filtration device; 401. Filter screen; 402. Connecting block; 403. Mounting bolt. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1-4 The present invention provides the following technical solution:
[0024] A tail gas collection device for a four-pillar downhole loader includes a collection box 1, a transmission pipe 2 on the side of the collection box 1, a tail gas intake device 3 on the side of the transmission pipe 2, and an internal filtration device 4 on the top of the tail gas intake device 3.
[0025] The exhaust gas intake device 3 includes a carrier box 301, an intake bucket 302, a placement box 303, an air pump 304, an annular connecting air pipe 305, a diversion airbag 306, an inner ring 307, a diversion and collection air pipe 308, a mounting groove 309, a docking column 310, and a protective cylinder 311. The carrier box 301 is fixedly connected to the right side of the transmission pipe 2, the intake bucket 302 is fixedly connected to the top of the carrier box 301, the placement box 303 is fixedly connected to the front of the intake bucket 302, and the air pump 304 is fixedly connected to the placement box 303. At the top of the suction bucket 302, an annular connecting air pipe 305 is connected to the inside of the air pump 304. A diversion airbag 306 is fixedly connected to the top of the suction bucket 302. An annular connecting air pipe 305 is connected to the inside of the diversion airbag 306. A diversion collecting air pipe 308 is fixedly connected to the inner wall of the diversion collecting air pipe 308. An installation groove 309 is opened at the top of the suction bucket 302. A protective cylinder 311 is fixedly connected to the top of the docking post 310. The diameter of the installation groove 309 is adapted to the diameter of the docking post 310. The docking post 310 is inserted into the suction bucket. Inside component 302, a connecting coarse air tube is fixedly connected to one end of the diversion airbag 306 near the inner ring 307. A placement tray is fixedly connected to the top of the suction bucket 302, and the inner ring 307 is fixedly connected to the top of the placement tray. The end of the coarse air tube away from the diversion airbag 306 is fixedly connected to the surface of the diversion collection air tube 308. When the air pump 304 is activated, a negative pressure suction is generated. This suction is extended into the diversion collection air tube 308 through the transmission of the annular connecting air tube 305, the diversion airbag 306, and the connecting coarse air tube, enabling diversion adsorption. It can accelerate the adsorption efficiency. The connecting pipe connects the diversion airbag 306 and the diversion collection air pipe 308 to ensure normal gas transmission. The inner wall of the protective cylinder 311 has a threaded groove at the top. The connecting block 402 has a threaded connection hole with the same diameter as the threaded groove. The mounting bolt 403 is threaded into the threaded groove and the threaded connection hole. The filter screen 401 can be disassembled. The components that can be disassembled are the connecting block 402 and the mounting bolt 403, which facilitates installation and disassembly for cleaning to ensure the filtration effect of the device.
[0026] The internal filtration device 4 includes a filter screen 401, a connecting block 402, and mounting bolts 403. The filter screen 401 is connected to the inside of the protective cylinder 311, and the connecting block 402 is fixedly connected to the top of the filter screen 401.
[0027] In use, the exhaust gas suction device 3 on the side of the transmission pipe 2 can perform negative pressure adsorption, absorbing the exhaust gas and passing it through the internal filtration treatment device 4 before entering the transmission pipe 2. Finally, it is collected inside the collection box 1 to complete the exhaust gas collection process. During adsorption, the exhaust gas suction device 3 is required. Before starting, the docking column 310 needs to be aligned with the mounting groove 309 on the top of the suction bucket 302 and inserted. The protective cylinder 311 is then placed in place. Then, the air pump 304 can be started to generate negative pressure suction. With the help of the annular connecting air pipe 305, the diversion airbag 306, and the connecting coarse suction pipe, the suction is extended into the diversion collection air pipe 308, enabling diversion adsorption. The adsorption and delivery are carried out through the six diversion collection air pipes 308. The adsorption efficiency is accelerated by the transmission pipe 2, allowing the device to set up multiple collection pipes when collecting exhaust gas, resulting in high efficiency. An internal filtration device 4 is installed inside the protective cylinder 311, which can pre-filter the adsorbed gas before further processing. The internal filter plate 401 is installed inside the protective cylinder 311 through the cooperation of the connecting block 402 and the mounting bolt 403. During adsorption, the adsorbed gas can be filtered by passing through the filter plate 401. The filter plate 401 can be disassembled for easy cleaning to ensure the filtration effect of the device. The device is equipped with a detachable filter component, which allows for subsequent operations after collection. Pre-treatment can be performed without discharge into the treatment device, which can reduce the time spent on subsequent processing.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tail gas collection device for a four-pillar downhole loader, comprising a collection box (1), characterized in that: The side of the collection box (1) is provided with a transmission pipe (2), the side of the transmission pipe (2) is provided with a tail gas intake device (3), and the top of the tail gas intake device (3) is provided with an internal filtration treatment device (4). The exhaust gas intake device (3) includes a carrier box (301), an intake bucket (302), a placement box (303), an air pump (304), an annular connecting air pipe (305), a diversion airbag (306), an inner ring (307), a diversion and collection air pipe (308), a mounting groove (309), a docking column (310), and a protective cylinder (311). The carrier box (301) is fixedly connected to the right side of the transmission pipe (2), and the intake bucket (302) is fixedly connected to the top of the carrier box (301). The placement box (303) is fixedly connected to the front of the inhalation bucket (302), the air pump (304) is fixedly connected to the top of the placement box (303), the annular connecting air pipe (305) is connected to the inside of the air pump (304), the diversion airbag (306) is fixedly connected to the top of the inhalation bucket (302), the annular connecting air pipe (305) is connected to the inside of the diversion airbag (306), and the diversion collection air pipe (308) is fixedly connected to the inner wall of the diversion collection air pipe (308).
2. The exhaust gas collection device for a four-pillar downhole loader according to claim 1, characterized in that: The internal filtration device (4) includes a filter screen (401), a connecting block (402), and mounting bolts (403). The filter screen (401) is connected to the inside of the protective cylinder (311), and the connecting block (402) is fixedly connected to the top of the filter screen (401).
3. The exhaust gas collection device for a four-pillar downhole loader according to claim 1, characterized in that: The diameter of the mounting groove (309) is adapted to the diameter of the docking post (310), which is inserted into the interior of the suction bucket (302).
4. The exhaust gas collection device for a four-pillar downhole loader according to claim 1, characterized in that: The diversion airbag (306) is fixedly connected to a connecting thick air tube at one end near the inner ring (307), and a placement tray is fixedly connected to the top of the inhalation bucket (302), with the inner ring (307) fixedly connected to the top of the placement tray.
5. The exhaust gas collection device for a four-pillar downhole loader according to claim 4, characterized in that: The end of the connecting tube away from the shunt air bag (306) is fixedly connected to the surface of the shunt collecting air tube (308).
6. The exhaust gas collection device for a four-pillar downhole loader according to claim 2, characterized in that: The inner wall of the protective cylinder (311) is provided with a threaded groove at the top, and the connecting block (402) is provided with a threaded connection hole with the same diameter as the threaded groove. The mounting bolt (403) is threadedly connected to the inside of the threaded groove and the threaded connection hole.
7. The exhaust gas collection device for a four-pillar downhole loader according to claim 1, characterized in that: The mounting groove (309) is located on the top of the suction bucket (302), and the protective cylinder (311) is fixedly connected to the top of the docking column (310).
Citation Information
Patent Citations
Automobile tail gas collection device
CN102434251A