Pipeline type mixing system

Abstract

The utility model relates to the technical field of mixing, in particular to a pipeline type mixing system which comprises a mixing facility, the mixing facility comprises a first flow dividing piece and a second flow dividing piece which are arranged in the same mode, a mixing transition bin is assembled between the first flow dividing piece and the second flow dividing piece, and a liquid inlet butt joint end is assembled on the right side of the first flow dividing piece. A liquid outlet butt joint end is assembled on the left side of the second flow dividing part, the first flow dividing part comprises a flow dividing bin, flow dividing calandria pipes are arranged in the flow dividing bin in an array mode, a liquid adding transition bin is assembled at the top of the flow dividing bin, and flow dividing vertical pipes are vertically assembled at the bottom of the liquid adding transition bin in an array mode; and the lower part of the diversion vertical pipe is transversely communicated and assembled with a diversion transverse pipe, and the diversion transverse pipe is inserted into the diversion calandria. Combination and assembly can be conveniently carried out according to the corresponding quantity of mixed liquid, follow-up mixing is carried out, and corresponding multiple subdivision flow is carried out during mixing, so that operation and mixing are more convenient and faster.

Description

Technical Field

[0001] This utility model relates to the field of hybrid technology, specifically a pipeline-type hybrid system. Background Technology

[0002] In modern industrial production and many other fields, mixing is a crucial step. Whether it's mixing different chemicals in chemical production to initiate a chemical reaction, mixing wastewater and pharmaceuticals in environmental protection for purification, or mixing multiple raw materials in the food processing industry to create specific products, efficient and precise mixing technology is indispensable. Pipeline mixing systems, as a common and important mixing device, disperse fluid flow through an internal flow-dividing structure, facilitating liquid mixing and playing a key role in numerous fields.

[0003] In response, Chinese patent application number CN202123320453.7 discloses a pipe mixer. It includes a pipe body with an inlet and an outlet, a first plate with a distribution groove at its edge, and a second plate with a passage hole in its central area. Multiple first and second plates are arranged sequentially and at intervals along the axial direction of the pipe body. When mixing liquids, the unmixed liquid moves from the inlet to the outlet. After passing through the distribution groove, the unmixed liquid collides and turbulently with the second plate before passing through the passage hole. The unmixed liquid passing through the passage hole collides and turbulently with the first plate before passing through the distribution groove.

[0004] However, existing mixing equipment is inconvenient for multiple uniform flow distributions during mixing, and it is also inconvenient for combination and assembly according to mixing needs, which affects the efficiency of mixing operation.

[0005] Therefore, in order to solve the above problems, a pipeline-type hybrid system is proposed. Utility Model Content

[0006] The purpose of this utility model is to provide a pipeline mixing system to solve the problems mentioned in the background art, such as the inconvenience of existing mixing devices and facilities in performing multiple uniform flow distributions during mixing, and the inconvenience of combining and assembling them according to mixing needs, which affects the efficiency of mixing operations.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a pipeline mixing system, comprising a mixing facility, wherein the mixing facility comprises two sets of identically configured diverter components, namely, a diverter component one and a diverter component two, wherein a mixing transition chamber is assembled between the diverter component one and the diverter component two, wherein a liquid inlet connection end is assembled on the right side of the diverter component one, and a liquid outlet connection end is assembled on the left side of the diverter component two, wherein the diverter component one comprises a diverter chamber, wherein a diverter pipe array is arranged inside the diverter chamber, wherein a liquid addition transition chamber is assembled on the top of the diverter chamber, wherein a diverter vertical pipe is arranged vertically on the bottom of the liquid addition transition chamber, wherein a diverter horizontal pipe is horizontally connected to the lower part of the diverter vertical pipe, and the diverter horizontal pipe is inserted inside the diverter pipe array.

[0008] As a further step of this solution, the axis of the diversion horizontal pipe coincides with the axis of the diversion row pipe. The left ends of the diversion horizontal pipe and the diversion row pipe are respectively provided with an outlet inner port and an outlet sleeve. The left side of the diversion chamber is flush with the outlet sleeve and the outlet inner port. The left side of the diversion chamber is equipped with a subdivided flow mesh plate. The right side of the diversion row pipe is provided with an inlet that is flush with the right end of the diversion chamber.

[0009] As a further step of this solution, the two ends and the central outer wall of the diversion pipe are all supported by internal support baffles. The three sets of internal support baffles are respectively fixedly supported on the inner walls of the two ends and the central inner wall of the diversion pipe, and the internal support baffles are sealed to the outer wall of the diversion pipe.

[0010] As a further step of this solution, the subdivided flow mesh plate has through holes uniformly arrayed inside, corresponding to the outflow sleeve and the outflow inner port, and the subdivided flow mesh plate is fixed with internal support brackets in a crisscross pattern inside.

[0011] As a further step of this solution, the mixing transition chamber includes inner end hoppers at both ends, and the two sets of inner end hoppers are respectively assembled and connected to the left end of the first diverter and the right end of the second diverter by bolts. The inner end hoppers are in a constricted shape from the outside to the inside, and a transition inner tube is integrally fixed between the two sets of inner end hoppers.

[0012] As a further step of this solution, the front and rear ends of the liquid filling transition chamber are sealed with maintenance plugs, and the maintenance plugs are fixedly assembled to the outer wall of the liquid filling transition chamber by screws, and a sealing gasket is fitted and fixed on the inner side wall of the maintenance plug.

[0013] As a further step of this solution, the top of the liquid addition transition chamber is integrally fixed with a liquid addition docking end. The outer ends of the liquid addition docking end, the outer ends of the liquid inlet docking end and the outer ends of the liquid outlet docking end are all integrally fixed with mounting rings, and through holes are evenly opened inside the side of the mounting rings.

[0014] Compared with the prior art, the beneficial effects of this utility model are: this utility model is convenient to combine and assemble according to the corresponding quantity of the mixed liquid, and to mix it in the subsequent process. Moreover, the mixing operation is more convenient through the corresponding multi-level subdivided flow during mixing.

[0015] 1. This utility model, by setting up a flow divider and a flow divider, allows liquid to flow from the right side to the left side of the mixing facility. With the combination of the flow divider chamber and the liquid addition transition chamber, and through the combined assembly of the flow divider pipe, the flow divider vertical pipe, and the flow divider horizontal pipe, the liquid entering from the right side of the flow divider chamber is assisted in flow divider through the array of flow divider pipes. At the same time, the mixed reagents and other additives entering from the liquid addition transition chamber are divided through the coordinated arrangement of the array of interconnected flow divider vertical pipes and flow divider horizontal pipes. The flow divider pipe is fitted outside the flow divider horizontal pipe, so that the liquids flow out from the left side after being divided and then interact and mix with each other, making the mixing operation more convenient and efficient. Subsequently, with the cooperation of the mixing transition chamber, the liquids are further mixed and transitioned through the subdivided flow mesh plate to form a whole before continuing to flow to the left.

[0016] 2. This utility model, by providing a flow divider unit one and a flow divider unit two, facilitates connection to the main mixing pipeline as needed through the assembly and docking of the mixing transition chamber, the liquid inlet docking end, and the liquid outlet docking end. Subsequently, based on the quantity of the mixed liquid, the appropriate number of flow divider units one and two are selected and combined through the appropriate number of mixing transition chambers. This allows the mixture to be added again through the next set of flow divider units two after being mixed by one set of flow divider units one, with the mixture passing through the mixing transition chamber. This makes the mixing operation more convenient and efficient, and facilitates combination and assembly operations as needed. Through this design, the convenience and practicality of the pipeline mixing system are improved. Attached Figure Description

[0017] Figure 1 This is a three-dimensional sectional view of the overall structure of this utility model.

[0018] Figure 2 This is a frontal perspective three-dimensional schematic diagram of the overall structure of this utility model;

[0019] Figure 3 This is a side perspective three-dimensional schematic diagram of a partial structure of the flow divider of this utility model;

[0020] Figure 4 This is a three-dimensional side view sectional view of a partial structure of the flow divider of this utility model;

[0021] Figure 5 This is a top-view cross-sectional perspective view of a portion of the flow divider of this utility model;

[0022] In the diagram: 100, Mixing facility; 110, Diverter component one; 120, Mixing transition chamber; 121, Inner connection hopper; 122, Transition inner pipe; 130, Diverter component two; 140, Liquid inlet connection end; 141, Installation ring; 150, Liquid outlet connection end; 160, Diverter chamber; 161, Diverter pipe; 162, Inlet; 163, Outlet sleeve; 164, Inner support baffle; 170, Liquid addition transition chamber; 171, Diverter vertical pipe; 172, Diverter horizontal pipe; 173, Outlet inner port; 174, Inspection plug; 175, Sealing gasket; 180, Liquid addition connection end; 190, Subdivision diverter plate; 191, Inner support bracket. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5 One embodiment provided by this utility model:

[0025] A pipeline mixing system includes a mixing facility 100. The mixing facility 100 comprises two identical sets of diverter components 110 and 130. A mixing transition chamber 120 is installed between the diverter components 110 and 130. A liquid inlet docking end 140 is installed on the right side of the diverter component 110, and a liquid outlet docking end 150 is installed on the left side of the diverter component 130. The diverter component 110 includes a diverter chamber 160. Diverter pipes 161 are arranged in an array inside the diverter chamber 160. A liquid addition transition chamber 170 is installed at the top of the diverter chamber 160. A diverter vertical pipe 171 is arranged vertically in an array at the bottom of the liquid addition transition chamber 170. A diverter horizontal pipe 172 is installed horizontally connected to the lower part of the diverter vertical pipe 171. The diverter horizontal pipe 172 is inserted inside the diverter pipes 161 to facilitate auxiliary assembly and diverting mixing operations, making the mixing operation more convenient.

[0026] As described in more detail in this embodiment, the axis of the diversion horizontal pipe 172 coincides with the axis of the diversion row pipe 161. The left ends of the diversion horizontal pipe 172 and the diversion row pipe 161 are respectively provided with an outlet inner port 173 and an outlet sleeve 163. The left side of the diversion chamber 160 is flush with the outlet sleeve 163 and the outlet inner port 173. The left side of the diversion chamber 160 is equipped with a subdividing mesh plate 190. The right side of the diversion row pipe 161 is provided with an inlet 162 that is flush with the right end of the diversion chamber 160. The two ends and the central outer wall of the diversion row pipe 161 are all supported by inner support baffles 164. The three sets of inner support baffles 164 are respectively fixedly supported on the inner walls of the two ends and the central inner wall of the diversion row pipe 161. The inner support baffles 164 are sealed to the outer wall of the diversion row pipe 161, which facilitates auxiliary assembly and diversion auxiliary mixing, making the diversion mixing operation more convenient.

[0027] As a more detailed embodiment, the subdivided flow mesh plate 190 has through holes uniformly arrayed inside, corresponding to the outlet sleeve 163 and the outlet inner port 173. The subdivided flow mesh plate 190 is also fixed with internal support brackets 191 in a crisscross pattern inside, which facilitates auxiliary cross-mixing through the through holes inside the subdivided flow mesh plate 190 after the diversion outlet, making operation and use more convenient.

[0028] As described in more detail in this embodiment, the mixing transition chamber 120 includes inner end hoppers 121 at both ends, and the two sets of inner end hoppers 121 are respectively assembled and connected to the left end of the first diverter 110 and the right end of the second diverter 130 by bolts. The inner end hoppers 121 are in the shape of narrowing from the outside to the inside, and a transition inner tube 122 is integrally fixed between the two sets of inner end hoppers 121 to facilitate the connection with the first diverter 110 and the second diverter 130. Then, the transition is carried out through the transition inner tube 122, making the operation and use more convenient.

[0029] As described in more detail in this embodiment, the front and rear ends of the liquid filling transition chamber 170 are sealed with inspection plugs 174, and the inspection plugs 174 are fixedly assembled to the outer wall of the liquid filling transition chamber 170 by screws. A sealing gasket 175 is fitted and fixed on the inner side wall of the inspection plug 174. The top of the liquid filling transition chamber 170 is integrally fixed with a liquid filling docking end 180. The outer ends of the liquid filling docking end 180, the outer ends of the liquid inlet docking end 140 and the outer ends of the liquid outlet docking end 150 are all integrally fixed with mounting rings 141. The mounting rings 141 have through holes evenly opened on the side. This makes the operation and docking more convenient and also facilitates auxiliary disassembly, inspection and maintenance as needed.

[0030] Working principle: During assembly and use, the inlet end 140 and outlet end 150 are inserted into the pipe of the liquid to be mixed through the installation ring 141 and bolts. Then, according to the required amount of liquid to be mixed, the corresponding flow divider 110 and flow divider 2 130 are selected and combined with the corresponding number of mixing transition chambers 120 and fine flow mesh plates 190, and assembled between the inlet end 140 and outlet end 150. Then, the liquid addition end 180 is similarly connected to the liquid to be added. During mixing, the liquid to be mixed flows from right to left. Through the cooperation of the inlet 162 and the inner support baffle 164, the liquid is diverted into the interior of the flow divider pipe 161. Simultaneously, the added liquid enters the liquid addition transition chamber 170 through the liquid addition docking end 180, and then flows in through the diversion vertical pipe 171 and diversion horizontal pipe 172. Subsequently, the liquid to be mixed and the added liquid simultaneously exit through the outlet sleeve 163 and the outlet inner port 173. Further, the flow is blocked and diverted again by the subdivided flow mesh plate 190, so that the two liquids after exiting are evenly mixed with each other. Under the transition of the mixing transition chamber 120, a mixture of one added liquid is formed. Then, under the same mixing of the second diversion component 130, the second added liquid is mixed with the mixture, which facilitates auxiliary combination mixing operation as needed, making the mixing operation more convenient. The operation ends here.

[0031] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A pipeline-type mixing system, comprising a mixing facility (100), characterized in that: The mixing facility (100) comprises two identical sets of diversion components, namely, a first diversion component (110) and a second diversion component (130). A mixing transition chamber (120) is installed between the first diversion component (110) and the second diversion component (130). An inlet connection end (140) is installed on the right side of the first diversion component (110), and an outlet connection end (150) is installed on the left side of the second diversion component (130). The first diversion component (110) comprises... The diversion chamber (160) is equipped with a diversion pipe array (161) inside the diversion chamber (160). A liquid addition transition chamber (170) is installed on the top of the diversion chamber (160). A diversion vertical pipe (171) is vertically installed on the bottom of the liquid addition transition chamber (170). A diversion horizontal pipe (172) is horizontally connected to the lower part of the diversion vertical pipe (171). The diversion horizontal pipe (172) is inserted inside the diversion pipe array (161).

2. The pipeline-type mixing system according to claim 1, characterized in that: The axis of the diversion horizontal pipe (172) coincides with the axis of the diversion row pipe (161). The left ends of the diversion horizontal pipe (172) and the diversion row pipe (161) are respectively provided with an outlet inner port (173) and an outlet sleeve (163). The left side of the diversion chamber (160) is flush with the outlet sleeve (163) and the outlet inner port (173). The left side of the diversion chamber (160) is equipped with a subdivided flow mesh plate (190). The right side of the diversion row pipe (161) is provided with an inlet (162) that is flush with the right end of the diversion chamber (160).

3. A pipeline-type mixing system according to claim 2, characterized in that: The two ends and the central outer wall of the diversion pipe (161) are all supported by inner support baffles (164). The three sets of inner support baffles (164) are respectively fixedly supported on the inner walls of the two ends and the central inner wall of the diversion pipe (161), and the inner support baffles (164) are sealed to the outer wall of the diversion pipe (161).

4. A pipeline-type mixing system according to claim 2, characterized in that: The subdivided flow mesh plate (190) has through holes in a uniform array inside, corresponding to the outflow sleeve (163) and the outflow inner port (173), and the subdivided flow mesh plate (190) is fixed with an inner support bracket (191) in a crisscross pattern inside.

5. A pipeline-type mixing system according to claim 1, characterized in that: The mixing transition chamber (120) includes inner end hoppers (121) at both ends, and the two sets of inner end hoppers (121) are respectively assembled and connected to the left end of the first diverter (110) and the right end of the second diverter (130) by bolts. The inner end hoppers (121) are in the shape of converging from the outside to the inside, and a transition inner tube (122) is integrally fixed between the two sets of inner end hoppers (121).

6. A pipeline-type mixing system according to claim 1, characterized in that: The liquid filling transition chamber (170) is sealed at both ends with maintenance plugs (174), and the maintenance plugs (174) are fixedly assembled to the outer wall of the liquid filling transition chamber (170) by screws. A sealing gasket (175) is fitted and fixed on the inner side wall of the maintenance plug (174).

7. A pipeline-type mixing system according to claim 1, characterized in that: The top of the liquid addition transition chamber (170) is integrally fixed with a liquid addition docking end (180). The outer ends of the liquid addition docking end (180), the outer ends of the liquid inlet docking end (140) and the outer ends of the liquid outlet docking end (150) are all integrally fixed with an installation ring (141), and through holes are uniformly opened inside the side of the installation ring (141).

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