Sodium silicate stirring equipment

By introducing a combination structure of top plate and scraper into the mixing equipment, combined with the design of arc-shaped slope and auxiliary wheel, the problem of air bubbles being difficult to expel during the mixing process of sodium silicate is solved, realizing the continuous scraping and expulsion of air bubbles, thus improving mixing efficiency and product quality.

CN223615733UActive Publication Date: 2025-12-02YIXING JIANDONG CHEM CO LTD
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Patent Information

Application Number
CN202422993133.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-12-02
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The bubbles generated during the stirring process of sodium silicate are difficult to remove effectively, which affects product quality.

Method used

A mixing device including a stirring device and a bubble removal device was designed. The device uses a combination structure of a top plate and a scraper to remove bubbles and discharge them through a discharge component. Combined with the design of an arc-shaped ramp and an auxiliary wheel, the continuous removal and discharge of bubbles can be achieved.

Benefits of technology

This allows for the continuous removal of bubbles, improving the efficiency of the sodium silicate stirring process and the quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sodium silicate processing, in particular to sodium silicate stirring equipment. According to the technical scheme, the device comprises a top plate fixed to a driving shaft, a plurality of openings are formed in the top plate at equal intervals, one ends of scraping plates are installed at the openings in a hinged mode, the scraping plates are inclined, a stirring tank comprises an arc-shaped round frame located above stirring blades, and the top plate is installed on the arc-shaped round frame in a sliding mode; an arc-shaped slope fixed in the stirring tank is arranged below the arc-shaped round frame, auxiliary wheels are rotationally mounted on the two sides of the other end of the scraping plate, and the auxiliary wheels make contact with the arc-shaped slope. According to the scheme, the bubble discharging device and the discharging assembly are arranged in the stirring tank, when the stirring tank stirs raw materials, bubbles can be continuously scraped off through the top plate, the bubbles can be discharged out of the stirring tank through the discharging assembly, and therefore the effect of discharging the bubbles is achieved; the bubble generation period can be met in real time, and the effect of continuously discharging bubbles is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of sodium silicate processing technology, and in particular to a sodium silicate stirring device. Background Technology

[0002] Sodium silicate, also known as sodium silicate aqueous solution or water glass, is an inorganic compound with the chemical formula Na₂SiO₃. It is a transparent to slightly turbid liquid with viscosity, and it gradually hardens into a gel-like substance in air. The production of sodium silicate requires mixing and stirring the raw materials to obtain liquid sodium silicate.

[0003] During the stirring process, a large number of bubbles are generated, which affects the quality of the final product. Existing methods mostly involve controlling the stirring speed or using a closed container to control the amount of bubbles. However, the bubbles still remain in the stirring container and are difficult to expel. Utility Model Content

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a sodium silicate stirring device.

[0005] The technical solution of this utility model is as follows: a sodium silicate stirring device, including a stirring tank, the stirring tank is provided with a stirring device, the stirring device includes a drive shaft driven by a motor, stirring blades located inside the stirring tank are installed on the drive shaft, and an air bubble removal device is installed on the drive shaft inside the stirring tank.

[0006] The air-bubble removal device includes a top plate fixed to a drive shaft. Several openings are equidistantly provided on the top plate. One end of a scraper is hinged to each opening. The scraper is inclined. The mixing tank includes an arc-shaped frame located above the mixing blades. The top plate is slidably mounted on the arc-shaped frame. An arc-shaped ramp is fixed inside the mixing tank below the arc-shaped frame. Auxiliary wheels are rotatably mounted on both sides of the other end of the scraper. The auxiliary wheels are in contact with the arc-shaped ramp.

[0007] Preferably, a discharge assembly is provided above the top plate. The discharge assembly includes a drive gear fixed on the drive shaft and a base fixed to the top of the mixing tank. A gear sleeve that meshes with the drive gear is rotatably mounted on the base, and an auxiliary scraper is installed at the bottom of the gear sleeve.

[0008] Preferably, a collection box is fixed to the periphery of the mixing tank, and the collection box is connected to the top of the mixing tank.

[0009] Preferably, the top of the collection box has an opening, and the opening has a cover.

[0010] Preferably, the mixing tank is equipped with a feed pipe that communicates with the mixing tank, and the feed pipe is located between the mixing blades and the top plate.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: This solution provides a degassing device and a discharge component inside the mixing tank, so that when the mixing tank is mixing the raw materials, the top plate can continuously scrape off the bubbles, and the discharge component can discharge the bubbles out of the mixing tank, thereby achieving the effect of degassing. Moreover, as the mixing device of the mixing tank works, it can match the bubble generation cycle in real time, thus achieving a continuous degassing effect. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is an exploded view of the present invention;

[0014] Figure 3 This is a schematic diagram of the arc-shaped ramp of this utility model;

[0015] Figure 4 This is a cross-sectional structural diagram of the present invention.

[0016] Reference numerals: 1. Mixing tank; 2. Motor; 3. Drive shaft; 4. Mixing blades; 5. Air bubble removal device; 6. Collection box; 7. Discharge assembly; 8. Feed pipe; 51. Top plate; 52. Opening; 53. Scraper; 54. Arc-shaped frame; 55. Arc-shaped ramp; 56. Auxiliary wheel; 61. Box opening; 62. Box cover; 71. Drive gear; 72. Base; 73. Gear sleeve; 74. Auxiliary scraper. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] See attached document Figures 1-4 A sodium silicate stirring device includes a stirring tank 1, the stirring tank 1 is equipped with a stirring device, the stirring device includes a drive shaft 3 driven by a motor 2, a stirring blade 4 located inside the stirring tank 1 is installed on the drive shaft 3, and a degassing device 5 installed on the drive shaft 3 is provided inside the stirring tank 1.

[0019] The degassing device 5 includes a top plate 51 fixed on the drive shaft 3. The top plate 51 has several openings 52 at equal intervals. One end of a scraper 53 is hinged to the opening 52. The scraper 53 is inclined. The mixing tank 1 includes an arc-shaped frame 54 located above the stirring blade 4. The top plate 51 is slidably mounted on the arc-shaped frame 54. An arc-shaped ramp 55 fixed inside the mixing tank 1 is provided below the arc-shaped frame 54. Auxiliary wheels 56 are rotatably mounted on both sides of the other end of the scraper 53. The auxiliary wheels 56 are in contact with the arc-shaped ramp 55.

[0020] The mixing tank 1 is equipped with a feed pipe 8 that is connected to the mixing tank 1. The feed pipe 8 is located between the mixing blades 4 and the top plate 51.

[0021] The mixing tank 1 is divided into two parts by the top plate 51. The lower part is the traditional mixing area, where the raw materials enter the mixing tank 1 and are mixed by the mixing blades 4. The upper part of the top plate 51 is the degassing area, where air bubbles are scraped into the degassing area by the scraper 53.

[0022] Specifically, the starting motor 2 drives the stirring blades 4 to stir the raw materials. During stirring, bubbles are generated and float on the surface of the raw materials, located at the arc-shaped frame 54. The rotation of the drive shaft 3 causes the top plate 51 to rotate, which in turn causes the scraper 53 to rotate. The rotating scraper 53 comes into contact with the bubbles and scrapes them onto it. As the scraper 53 continues to rotate, when it reaches the arc-shaped slope 55, the auxiliary wheel 56 comes into contact with the surface of the arc-shaped slope 55 and moves on it. As the auxiliary wheel 56 continues to move on the arc-shaped slope 55, which is uphill, the scraper 53 is lifted and moved towards the top plate 51 during rotation, finally causing the bubbles to enter the degassing area.

[0023] In this embodiment, as Figure 4 As shown, a discharge assembly 7 is provided above the top plate 51. The discharge assembly 7 includes a drive gear 71 fixed on the drive shaft 3, and a seat 72 fixed on the top of the mixing tank 1. A gear sleeve 73 that meshes with the drive gear 71 is rotatably mounted on the seat 72. An auxiliary scraper 74 is installed at the bottom of the gear sleeve 73.

[0024] In summary, as the scraper 53 is continuously raised, it will completely enter the opening 52, making the scraper 53 and the top plate 51 flush, allowing the air bubbles to completely enter the degassing area.

[0025] At the same time, the rotation of the drive shaft 3 will drive the drive gear 71 to rotate, which will mesh with the gear sleeve 73 to rotate. The rotation of the gear sleeve 73 can drive the auxiliary scraper 74 to rotate. The rotation of the auxiliary scraper 74 can scrape off the air bubbles on the scraper 53. After scraping, the auxiliary wheel 56 will move to the end on the arc-shaped ramp 55. Finally, as the scraper 53 continues to rotate, the auxiliary wheel 56 passes through the arc-shaped ramp 55 and falls, causing the scraper 53 to fall due to gravity and form an inclined shape again, so that it can continue to scrape off the air bubbles.

[0026] It should be noted that, in order to avoid the auxiliary scraper 74 and the top plate 51 moving synchronously and failing to achieve the scraping effect, the rotation speed of the auxiliary scraper 74 will be less than that of the top plate 51. Specifically, since the top plate 51 is mounted on the drive shaft 3, the rotation speed of the top plate 51 is the same as that of the drive shaft 3. The drive gear 71 is also mounted on the drive shaft 3, so their rotation speeds are the same. However, the diameter of the drive gear 71 is smaller than the diameter of the gear sleeve 73, so the rotation speed of the gear sleeve 73 is less than that of the drive gear 71. As a result, the top plate 51 rotates faster and the auxiliary scraper 74 rotates slower. The two do not move synchronously, resulting in a speed difference. Thus, the auxiliary scraper 74 can scrape away the air bubbles through the opening 52.

[0027] In addition, such as Figure 2 As shown, a collection box 6 is fixed around the mixing tank 1. The collection box 6 is connected to the top of the mixing tank 1. The top of the collection box 6 has a box opening 61 and a box cover 62.

[0028] After the air bubbles on scraper 53 are scraped off by auxiliary scraper 74, the air bubbles will be thrown into collection box 6 by centrifugal force as auxiliary scraper 74 rotates, so that the air bubbles can be collected. The collected air bubbles can be discharged by opening the box cover 62.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A sodium silicate stirring device, comprising a stirring tank (1), the stirring tank (1) being provided with a stirring device, the stirring device comprising a drive shaft (3) driven by a motor (2), and stirring blades (4) mounted on the drive shaft (3) within the stirring tank (1), characterized in that, The mixing tank (1) is equipped with a degassing device (5) installed on the drive shaft (3); The air-expelling device (5) includes a top plate (51) fixed on the drive shaft (3). Several openings (52) are equidistantly provided on the top plate (51). One end of a scraper (53) is hinged to the opening (52). The scraper (53) is inclined. The mixing tank (1) includes an arc-shaped frame (54) located above the stirring blade (4). The top plate (51) is slidably mounted on the arc-shaped frame (54). An arc-shaped ramp (55) fixed inside the mixing tank (1) is provided below the arc-shaped frame (54). Auxiliary wheels (56) are rotatably mounted on both sides of the other end of the scraper (53). The auxiliary wheels (56) and the arc-shaped ramp (55) are in contact.

2. The sodium silicate stirring device according to claim 1, characterized in that, The top plate (51) is provided with a discharge assembly (7), which includes a drive gear (71) fixed on the drive shaft (3) and a seat (72) fixed on the top of the mixing tank (1). The seat (72) is rotatably mounted with a gear sleeve (73) that meshes with the drive gear (71). An auxiliary scraper (74) is installed at the bottom of the gear sleeve (73).

3. The sodium silicate stirring device according to claim 1, characterized in that, A collection box (6) is fixed to the periphery of the mixing tank (1), and the collection box (6) is connected to the top of the mixing tank (1).

4. The sodium silicate stirring device according to claim 3, characterized in that, The top of the collection box (6) is provided with a box opening (61), and the box opening (61) is provided with a box cover (62).

5. The sodium silicate stirring device according to claim 1, characterized in that, The mixing tank (1) is equipped with a feed pipe (8) that communicates with the mixing tank (1), and the feed pipe (8) is located between the mixing blade (4) and the top plate (51).