Steel ball machining waste recovery device facilitating material collection

By combining crushing rollers and stirring rods, the problem of crushing and breaking up steel ball processing waste is solved, achieving efficient waste treatment and recycling.

CN223615966UActive Publication Date: 2025-12-02WUXI JINNIU STEEL BALL CO LTD
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Patent Information

Application Number
CN202422784584.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-12-02
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing waste recycling equipment struggles to effectively crush and break up waste materials of varying sizes when processing steel balls, resulting in large space requirements and inconvenient cleaning.

Method used

The crushing and grinding rollers driven by servo motors mesh together, and the stirring rod and gear system driven by a rotary motor crush and mix the waste material. The waste material is collected by an electric telescopic rod pusher plate.

Benefits of technology

It achieves effective crushing and mixing of steel ball waste, reduces volume, improves waste utilization and recycling efficiency, and simplifies subsequent processing procedures.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223615966U_ABST
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Abstract

The utility model discloses a steel ball processing waste recovery device convenient for material collection, which comprises a processing box and a feed inlet, the top of the processing box is provided with the feed inlet, and the bottom of the processing box is provided with a blanking pipe; and the outer side of the treatment box is fixedly connected with a servo motor through a supporting plate. According to the utility model, by starting the servo motor, the servo motor drives the connecting shaft to rotate, the connecting shaft drives the driving gear to rotate, and the driving gear and the driven gear are engaged, namely, the driven gear drives the connecting rod to rotate, so that the crushing roller and the crushing roller are engaged; the steel ball waste crushing device is simple in structure and convenient to use, steel ball waste can be conveniently pressed through meshing force generated between the crushing rollers and the smashing rollers, the waste different in size and shape is crushed, and therefore the size of the waste is reduced, the space for containing the waste is reduced, and follow-up treatment is facilitated.
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Description

Technical Field

[0001] This utility model relates to the technical field of waste recycling devices, and in particular to a waste recycling device for steel ball processing that facilitates material collection. Background Technology

[0002] Steel balls are classified into ground steel balls, forged steel balls, and cast steel balls according to their manufacturing process. They are also classified into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, and alloy balls according to their materials. Among these, bearing steel balls are essential basic components in industry. From a shape perspective, they can be divided into perfectly round balls, capsule balls, elliptical balls, yin-yang balls, hollow balls, multi-faceted balls, and multi-part balls. From an application perspective, steel balls can be divided into two main categories: wear-resistant steel balls used in the crushing industry and bearing steel balls used in the precision bearing industry. Wear-resistant steel balls are the most widely used products in current industrial practice. Steel ball production methods generally include forging, rolling, semi-solid forming, and casting. Bearing steel balls have a long history of use in the precision bearing industry and in daily life, and their application is even more widespread. It can be said that steel balls are present in almost any rotating surface. During the production and processing of steel balls, a lot of waste is generated, therefore, this waste needs to be treated for recycling.

[0003] Chinese Patent Publication No. CN217777144U discloses a fiberglass cutting waste recycling device, relating to the field of fiberglass cutting technology. The device includes a worktable, a pushing mechanism, and a flipping table. The worktable has an open accommodating cavity on its upper side, a strip-shaped collection groove in the center of the bottom surface of the cavity, a discharge hole communicating with the accommodating cavity on the side of the worktable, and a collection hopper on the outer side of the worktable corresponding to the discharge hole. A linear motor parallel to the collection groove is fixed to the top side of the worktable, and a cutting part mounting seat is fixed to the moving part of the linear motor. The pushing mechanism is located inside the accommodating cavity and is fixedly connected to the cutting part mounting seat, cooperating with the collection groove. The flipping table consists of two pieces, rotating relative to each other within the accommodating cavities on either side of the collection groove. This fiberglass cutting waste recycling device facilitates the collection of waste on the table surface, promoting recycling.

[0004] The above-mentioned existing technical solutions have the following shortcomings: In use, the above technical solutions collect waste materials by setting up collection troughs and pushing mechanisms, but the waste materials generated during fiberglass cutting vary in size and mostly have different shapes. When piled up, they take up a lot of space and are inconvenient to break and disperse, making it inconvenient for workers to clean them up. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The purpose of this invention is to provide a waste recycling device for steel ball processing that facilitates material collection, so as to solve the problem mentioned in the background art that existing waste recycling devices are inconvenient to crush and disperse steel ball waste.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a waste recycling device for steel ball processing that facilitates material collection, comprising a processing box and a feeding port, wherein the top of the processing box is provided with a feeding port and the bottom of the processing box is provided with a discharge pipe;

[0007] A servo motor is fixedly connected to the outside of the processing box via a support plate, and a connecting shaft is fixedly connected to the output shaft of the servo motor. A drive gear is sleeved on the outside of the connecting shaft, and a driven gear meshes with one side of the drive gear. A connecting rod passes through the inside of the driven gear, and a crushing roller is sleeved on the outside of the connecting rod. A pulverizing roller meshes with one side of the crushing roller. A rotary motor is installed inside the processing box, and a fixing rod is fixed to the output shaft of the rotary motor. Sleeves are evenly sleeved on the outside of the fixing rod, and stirring rods are evenly fixed on the outside of the sleeves. A rotating gear is sleeved on the outside of the fixing rod, and a second gear and a first gear mesh with each side of the rotating gear, respectively. A separation net is fixedly connected to the lower part of the processing box, and a collection box is installed below the processing box.

[0008] Preferably, support frames are fixed on both sides of the processing box, and connecting blocks are fixed at both ends of the bottom of the processing box, with the connecting blocks fixed to the top of the collection box.

[0009] Preferably, an electric telescopic rod is fixed to one side of the collection box via a support plate, and one end of the electric telescopic rod extends into the interior of the collection box. A push plate is fixed to one side of the electric telescopic rod, and a discharge port is provided on the other side of the collection box.

[0010] Preferably, a sealing cover is provided on one side of the discharge port, and sliders are fixed at both ends of the top of the push plate.

[0011] Preferably, both ends of the top of the collection box are provided with sliding grooves, and the dimensions of the sliding grooves and the slider are matched.

[0012] Preferably, the stirring rod is cylindrical, and four stirring rods are fixed to the outside of one of the sleeve blocks.

[0013] Preferably, the interior of the second gear and the first gear is permeated with a movable rod, and the exterior of the movable rod is uniformly fitted with flaps.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the waste recycling device for steel ball processing that facilitates material collection can crush the waste generated from steel ball processing, reduce the volume of the waste, facilitate stirring and dispersing the waste, so as to recycle the waste, improve the utilization rate of waste, facilitate material collection, and improve work efficiency.

[0015] By starting the servo motor, the servo motor drives the connecting shaft to rotate, which in turn drives the drive gear to rotate. This causes the drive gear and the driven gear to mesh, which in turn drives the connecting rod to rotate. This, in turn, causes the crushing roller and the pulverizing roller to mesh. This allows the meshing force generated between the crushing roller and the pulverizing roller to apply pressure to the steel ball waste, crushing waste of different sizes and shapes. This reduces the volume of waste, reduces the space required to store waste, and facilitates subsequent processing.

[0016] By starting the rotary motor, the fixed rod rotates, which in turn rotates the sleeve block and the stirring rod. This allows the stirring rod to agitate and break up the crushed waste. Simultaneously, the rotating gears drive the first and second gears to mesh, with the first and second gears rotating in opposite directions. This allows the first and second gears to drive the flap and movable rod to rotate, causing smaller waste materials to fall through the separation net to the bottom of the processing box, while larger waste materials are thrown into the processing box and further broken up by the stirring rod. This process screens and processes the waste generated from steel ball processing, improving waste utilization and the practicality of the waste recycling device.

[0017] By setting up an electric telescopic rod, a collection box, and a push plate, they work together so that when waste material is transported from the discharge pipe into the collection box, the electric telescopic rod drives the push plate to move horizontally. This allows the slider to slide and be supported inside the chute, facilitating the intermittent pushing of the push plate to collect the waste material that falls into the collection box for later processing. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of this utility model;

[0021] Figure 3 This is a partial sectional view of the structure of this utility model from the side.

[0022] Figure 4 This is a three-dimensional structural diagram of the sleeve block and stirring rod of this utility model;

[0023] Figure 5 This is a three-dimensional structural diagram of the movable rod and the flap of this utility model.

[0024] The following are the annotations in the diagram: 1. Processing box; 2. Feed inlet; 3. Discharge pipe; 4. Servo motor; 5. Drive gear; 6. Driven gear; 7. Connecting rod; 8. Crushing roller; 9. Pulverizing roller; 10. Connecting shaft; 11. Rotary motor; 12. Fixed rod; 13. Sleeve block; 14. Stirring rod; 15. Rotating gear; 16. First gear; 17. Second gear; 18. Separating net; 19. Movable rod; 20. Flip plate; 21. Collection box; 2101. Slide chute; 22. Electric telescopic rod; 23. Push plate; 2301. Sliding block; 24. Discharge port. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0026] Please see Figures 1-5 The present invention provides the following technical solution:

[0027] Example 1

[0028] To address the problem that existing waste recycling devices for steel ball processing are inconvenient for crushing and dispersing waste materials, the following solution is disclosed. Please refer to the following for details. Figure 1 , Figure 2 , Figure 4 , Figure 5A waste recycling device for steel ball processing, which facilitates material collection, includes a processing box 1 and a feed inlet 2. The feed inlet 2 is located on the top of the processing box 1. A servo motor 4 is fixedly connected to the outside of the processing box 1 via a support plate, and a connecting shaft 10 is fixedly connected to the output shaft end of the servo motor 4. A drive gear 5 is sleeved on the outside of the connecting shaft 10, and a driven gear 6 meshes with one side of the drive gear 5. A connecting rod 7 passes through the inside of the driven gear 6, and a crushing roller 8 is sleeved on the outside of the connecting rod 7. A crushing roller 9 meshes with one side of the crushing roller 8. A rotary motor 11 is installed inside the processing box 1. A fixed rod 12 is fixed to the output shaft end of the rotary motor 11. Sleeve blocks 13 are evenly fitted around the outside of the fixed rod 12, and stirring rods 14 are evenly fixed around the outside of the sleeve blocks 13. A rotating gear 15 is fitted around the outside of the fixed rod 12, and a second gear 17 and a first gear 16 are respectively meshed on both sides of the rotating gear 15. A separation net 18 is fixedly connected to the lower part of the inside of the processing box 1. The stirring rods 14 are cylindrical. Four stirring rods 14 are fixed around the outside of one sleeve block 13. Movable rods 19 pass through the inside of the second gear 17 and the first gear 16, and flaps 20 are evenly fitted around the outside of the movable rods 19.

[0029] In this embodiment, during use, the servo motor 4 is started, causing the connecting shaft 10 to rotate. The connecting shaft 10 then drives the drive gear 5 to rotate, causing the drive gear 5 and driven gear 6 to mesh. This causes the driven gear 6 to drive the connecting rod 7 to rotate, which in turn causes the crushing roller 8 and crushing roller 9 to mesh. This meshing force between the crushing roller 8 and crushing roller 9 applies pressure to the steel ball scrap, crushing scrap of varying sizes and shapes, thereby reducing the volume of the scrap and the space required for its placement, facilitating subsequent processing. Next, the rotary motor 11 is started, causing the fixed rod 12 to... The rotating rod 12 drives the sleeve block 13 and the stirring rod 14 to rotate, which facilitates the stirring rod 14 to agitate and disperse the crushed waste. Simultaneously, the rotating gear 15 drives the first gear 16 and the second gear 17 to mesh, and the first gear 16 and the second gear 17 rotate in opposite directions, which facilitates the first gear 16 and the second gear 17 to drive the flap 20 and the movable rod 19 to rotate, so that the smaller waste materials fall into the bottom of the processing box 1 through the separation net 18, and the larger waste materials are thrown into the processing box 1 and further dispersed and crushed by the stirring rod 14, so as to achieve the screening and treatment of waste materials generated from steel ball processing and improve the waste utilization rate.

[0030] Example 2

[0031] This embodiment differs from Embodiment 1 in that it utilizes the pusher plate 23 to collect waste materials from steel ball processing, thereby improving the utilization rate of the collection box and the practicality of the waste recycling device. Therefore, the following technical solution is disclosed. Please refer to the following for details. Figure 1 , Figure 3 The bottom of the processing box 1 is provided with a discharge pipe 3, and a collection box 21 is provided below the processing box 1. Support frames are fixed on both sides of the processing box 1. Connecting blocks are fixed at both ends of the bottom of the processing box 1 and the connecting blocks are fixed to the top of the collection box 21. An electric telescopic rod 22 is fixed on one side of the collection box 21 through a support plate, and one end of the electric telescopic rod 22 extends into the interior of the collection box 21. A push plate 23 is fixed on one side of the electric telescopic rod 22. A discharge port 24 is provided on the other side of the collection box 21. A closing cover is provided on one side of the discharge port 24. Slider 2301 is fixed at both ends of the top of the push plate 23. Slide grooves 2101 are provided at both ends of the top of the collection box 21. The dimensions between the slide grooves 2101 and the sliders 2301 are matched.

[0032] In this embodiment, during use, waste material is conveyed from the feed inlet 2 into the interior of the processing box 1 to achieve crushing and dispersal. Then, the crushed waste material is conveyed from the discharge pipe 3 into the interior of the collection box 21. Next, the electric telescopic rod 22 is used to drive the push plate 23 to move horizontally, so that the slider 2301 slides and is supported inside the slide groove 2101, which facilitates the push plate 23 to push intermittently, and gathers the waste material falling into the collection box 21 together for subsequent processing.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste recycling device for steel ball processing that facilitates material collection, comprising a processing box (1) and a feed inlet (2), wherein the top of the processing box (1) is provided with the feed inlet (2) and the bottom of the processing box (1) is provided with a discharge pipe (3); Its features are: A servo motor (4) is fixedly connected to the outside of the processing box (1) via a support plate, and a connecting shaft (10) is fixedly connected to the output shaft end of the servo motor (4). A drive gear (5) is sleeved on the outside of the connecting shaft (10), and a driven gear (6) meshes with one side of the drive gear (5). A connecting rod (7) passes through the inside of the driven gear (6), and a crushing roller (8) is sleeved on the outside of the connecting rod (7). A crushing roller (9) meshes with one side of the crushing roller (8). A rotary motor (1) is installed inside the processing box (1). 1), and a fixed rod (12) is fixed to the output shaft end of the rotary motor (11). A sleeve block (13) is uniformly sleeved on the outside of the fixed rod (12), and a stirring rod (14) is uniformly fixed on the outside of the sleeve block (13). A rotating gear (15) is sleeved on the outside of the fixed rod (12), and a second gear (17) and a first gear (16) are respectively meshed on both sides of the rotating gear (15). A separation net (18) is fixedly connected to the lower part of the inside of the processing box (1), and a collection box (21) is provided below the processing box (1).

2. The waste recycling device for steel ball processing according to claim 1, characterized in that: Both sides of the processing box (1) are fixed with support frames, and both ends of the bottom of the processing box (1) are fixed with connecting blocks, which are fixed to the top of the collection box (21).

3. The waste recycling device for steel ball processing according to claim 1, characterized in that: An electric telescopic rod (22) is fixed to one side of the collection box (21) by a support plate, and one end of the electric telescopic rod (22) extends into the interior of the collection box (21). A push plate (23) is fixed to one side of the electric telescopic rod (22), and a discharge port (24) is provided on the other side of the collection box (21).

4. A waste recycling device for steel ball processing that facilitates material collection according to claim 3, characterized in that: A closed cover is provided on one side of the discharge port (24), and sliders (2301) are fixed at both ends of the top of the push plate (23).

5. A waste recycling device for steel ball processing that facilitates material collection according to claim 3, characterized in that: Both ends of the top of the collection box (21) are provided with sliding grooves (2101), and the dimensions of the sliding grooves (2101) and the slider (2301) are matched.

6. A waste recycling device for steel ball processing that facilitates material collection according to claim 1, characterized in that: The stirring rod (14) is a cylinder, and four stirring rods (14) are fixed to the outside of one of the sleeve blocks (13).

7. A waste recycling device for steel ball processing that facilitates material collection according to claim 1, characterized in that: The second gear (17) and the first gear (16) have a movable rod (19) running through their interiors, and flaps (20) are evenly fitted around the outside of the movable rod (19).

Citation Information

Patent Citations

  • Glass fiber reinforced plastic cutting waste recovery device

    CN217777144U