Semi-automatic sticking and stacking machine for magnetic materials

Abstract

The utility model relates to the technical field of magnetic material processing, in particular to a semi-automatic magnetic material adhering and stacking machine which comprises a rack, a large mounting bottom plate is arranged on the rack, and a feeding conveying device, a pushing device, a positioning device, a transferring device, a dispensing device, a material shifting device and a discharging conveying device are arranged on the large mounting bottom plate. The feeding conveying device and the discharging conveying device are arranged at the two side ends of the large installation bottom plate in parallel, the dispensing device is arranged between the feeding conveying device and the discharging conveying device, the pushing device is arranged on one side of the tail end of the feeding conveying device, the positioning device is arranged on the other side of the tail end of the feeding conveying device, and the pushing device and the positioning device are oppositely arranged. The positioning device comprises a positioning table assembly and a pushing and positioning assembly arranged on the outer side of the positioning table assembly, a transferring device is further arranged in a manner of being matched with the positioning table assembly, a material shifting device is arranged in a manner of being matched with the dispensing device, and a discharging and conveying device is arranged in the material shifting direction of the material shifting device.

Description

Technical Field

[0001] This utility model relates to the field of magnetic material processing technology, and in particular to a semi-automatic magnetic material bonding and stacking machine. Background Technology

[0002] In the production of magnetic materials, further secondary processing is required. Processing individual magnetic materials is time-consuming, inefficient, and increases processing costs. Currently, production often involves manually bonding and stacking multiple magnetic material sheets before further processing at subsequent workstations to improve efficiency. However, this process requires applying adhesive to the magnetic material surfaces and placing the next sheet on top. During stacking, the magnetic materials may shift, resulting in poor positioning and inconsistent adhesive application, leading to poor bonding and dimensional instability during secondary processing, thus affecting production yield. Furthermore, the repetitive manual stacking process is labor-intensive, causing fatigue and impacting overall production efficiency. Summary of the Invention

[0003] In order to overcome the shortcomings and deficiencies of the existing technology, the purpose of this utility model is to provide a semi-automatic magnetic material bonding and stacking machine, which automatically bonds raw materials to a carrier plate in multiple batches, and transports the materials on the carrier plate to the next work station for batch secondary processing, saving processing time, improving work efficiency and reducing production costs.

[0004] The technical solution adopted by this utility model is:

[0005] A semi-automatic magnetic material bonding and stacking machine includes a frame, on which a mounting base plate is installed. The mounting base plate is equipped with an infeed conveying device, a pushing device, a positioning device, a transfer device, a dispensing device, a material-picking device, and an outfeed conveying device. The infeed conveying device, pushing device, positioning device, transfer device, material-picking device, and outfeed conveying device are arranged along the outer ring of the mounting base plate to form a moving route for the magnetic material products.

[0006] The feeding conveyor and the discharging conveyor are arranged in parallel on both sides of the mounting base plate, and a dispensing device is installed between the feeding conveyor and the discharging conveyor.

[0007] The end of the feeding conveyor is equipped with a pushing device and a positioning device, which are arranged opposite to each other. The pushing device includes a second support base, on which a first pushing component and a second pushing component are arranged side by side. The pushing direction of the first pushing component and the second pushing component is towards the feeding conveyor, and pushes the material into the positioning device. The positioning device includes a positioning platform component and a pushing positioning component arranged on the outside of the positioning platform component. A transfer device is also provided in match with the positioning platform component.

[0008] The transfer device includes a gantry support, on which a first servo platform is horizontally mounted. A second servo platform is vertically mounted on the slide of the first servo platform. A screw frame mounting plate is mounted on the slide of the second servo platform. A screw adjustment assembly is horizontally mounted on the screw frame mounting plate. Two sets of suction block adjustment seats are arranged in parallel on the screw adjustment assembly. Suction blocks are mounted on the suction block adjustment seats. The suction blocks are suspended on the positioning stage assembly.

[0009] The dispensing device includes a placement platform, which is located on the side of the positioning platform assembly; on the other side of the placement platform, opposite to the positioning platform assembly, a discharge conveying device is provided; and a material feeding device is provided above the placement platform, with the feeding device feeding material from the placement platform onto the discharge conveying device.

[0010] The feeding conveyor includes a first belt conveyor, with a first guide plate and a second guide plate on both sides of the first belt conveyor. The inlet ends of the first guide plate and the second guide plate are flared to facilitate feeding. The distance between the first guide plate and the second guide plate can be adjusted. A set of sensors is installed at the conveying inlet end, the middle of the conveying section, and the end of the conveying section of the first belt conveyor.

[0011] The first pushing component includes a first mounting bracket, on which a first pushing cylinder is mounted, and at the output shaft end of the first pushing cylinder is a first pushing block. The first mounting bracket also has a first support, and in front of the first support is a third sensor positioned in the pushing direction of the first pushing block and suspended above the first belt. The second pushing component includes a second mounting bracket, on which a second pushing cylinder is mounted, and at the output shaft end of the second pushing cylinder is a second pushing block. The second mounting bracket also has a second support, and in front of the second support is a fourth sensor positioned in the pushing direction of the second pushing block and suspended above the first belt.

[0012] The second pusher cylinder has a longer push-out stroke than the first pusher cylinder.

[0013] The positioning stage assembly includes a support positioning plate, on which a positioning T-shaped block is provided. The positioning T-shaped block includes a horizontal bottom edge block and a vertical partition block. The vertical partition block is set perpendicular to the horizontal bottom edge block and divides the support positioning plate into two positioning areas: a first positioning area and a second positioning area.

[0014] The push-top positioning component includes a first push-top positioning component and a second push-top positioning component. The first push-top positioning component is located on the opposite side of the horizontal bottom edge block of the first positioning area; the second push-top positioning component is located on the opposite side of the vertical partition block of the second positioning area.

[0015] The screw adjustment assembly includes a screw frame, a screw, a screw slide, and a rotary handle. The screw is inserted into the screw frame, and two sets of screw slides are screwed onto the screw. A rotary handle is located on the outer end of one side of the screw to adjust the position of the screw slide on the screw. The screw slide is equipped with an adsorption block adjustment seat.

[0016] The adsorption block adjusting seat includes a first mounting plate, a linear guide, an adsorption block mounting plate, a support plate, a connecting guide rod, and a spring. The linear guide is set on the first mounting plate and is vertically arranged. The adsorption block mounting plate is set on the slider of the linear guide, and an adsorption block is set below the adsorption block mounting plate. The connecting guide rod is set on the top of the adsorption block mounting plate, and the support plate is set on the top of the first mounting plate. The connecting guide rod passes through the support plate, and a spring is sleeved on the connecting guide rod. The spring is set below the support plate.

[0017] A third servo platform is set in front of the placement platform. A fourth servo platform is vertically set on the slide of the third servo platform. A glue head support plate is set on the slide of the fourth servo platform. A glue head assembly is set on the glue head support plate. The glue head assembly includes an installation strip, an installation slider, and a glue head. The installation strip is fixedly set on the glue head support plate. A through groove is set on the installation strip. Several installation sliders are slidably set on the groove. A glue head is inserted through the installation slider. The glue outlet of the glue head is set downward.

[0018] The discharge conveyor includes a second belt conveyor, which is located on the other side of the mounting base plate, parallel to the first belt conveyor, and in the opposite direction of conveying. A fifth sensor is installed at the head of the second belt conveyor, and a sixth sensor is installed at the tail receiving area.

[0019] The beneficial effects of this utility model are:

[0020] This utility model discloses a semi-automatic magnetic material bonding and stacking machine. The main frame integrates an infeed conveyor, a pushing device, a positioning device, a transfer device, a dispensing device, a material-picking device, and an outfeed conveyor. The infeed conveyor is a conveyor line with two sets of pushing devices at its tail end. These two sets of pushing devices have a stroke difference, pushing two pieces of material into the positioning device at once. The positioning device has a T-shaped positioning reference block and also includes a pushing component to position the two pieces of material. After positioning, the material is transferred by the transfer device to the product placement position on the material-picking device. The dispensing device automatically dispenses glue. The transfer device and the dispensing device work together to achieve material bonding and stacking. The material-picking device moves the bonded and stacked material to the outfeed conveyor, which then outputs the material. This device has a compact structure, automatically bonding and stacking materials, improving work efficiency, reducing labor intensity, and lowering production costs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure;

[0022] Figure 2 A top-down view of the overall structure, with a partial structural diagram;

[0023] Figure 3 This is a schematic diagram of the feeding conveyor and pushing device.

[0024] Figure 4 This is a schematic diagram of the positioning device structure;

[0025] Figure 5 This is a schematic diagram of the transfer device structure;

[0026] Figure 6 This is a schematic diagram of the screw adjustment assembly and the adsorption block adjustment seat.

[0027] Figure 7 This is a schematic diagram of the dispensing device.

[0028] Figure 8 This is a schematic diagram of the material feeding device.

[0029] Figure 9 This is a schematic diagram of the material discharge conveying device.

[0030] In the diagram: 1-Rack, 101-Mounting base plate.

[0031] 2-Feed conveyor device, 201-First belt conveyor, 202-First support base, 203-First guide plate, 204-Second guide plate, 205-First sensor bracket, 206-First sensor, 207-End baffle, 208-Second sensor, 209-Seventh sensor

[0032] 3-Pushing device; 301-Second support base; 302-First mounting bracket; 303-First pushing cylinder; 304-First pushing block; 305-First bracket; 306-Third sensor; 307-Second mounting bracket; 308-Second pushing cylinder; 309-Second pushing block; 310-Second bracket; 311-Fourth sensor.

[0033] 4-Positioning device; 401-Support column; 402-Support positioning plate; 403-Positioning T-block; 4031-Horizontal bottom block; 4032-Vertical partition block; 404-Side positioning baffle; 405-Third support base; 406-Third pusher cylinder; 407-Third pusher block; 408-Fourth pusher cylinder; 409-Fourth pusher block; 410-Fourth support base; 411-Fifth pusher cylinder; 412-Fifth pusher block; 413-First positioning area; 414-Second positioning area

[0034] 5-Transfer device; 501-Gantry bracket; 502-First servo platform; 503-Second servo platform; 504-Screw bracket mounting plate; 505-Screw adjustment assembly; 5051-Screw bracket; 5052-Screw; 5053-Screw slide; 5054-Rotating handle; 506-Adsorption block adjustment seat; 5061-First mounting plate; 5062-Linear guide; 5063-Adsorption block mounting plate; 5064-Support plate; 5065-Connecting guide rod; 5066-Spring; 507-First adsorption block; 5071-Adsorption hole; 508-Second adsorption block; 5081-Suction cup.

[0035] 6-Dispensing device; 601-Third servo platform; 602-Fourth servo platform; 603-Dispensing head support plate; 604-Mounting strip; 6041-Groove; 605-Mounting slider; 6051-Boss; 606-Dispensing head; 607-Placement platform; 608-Dispensing box; 609-Dispensing control device.

[0036] 7-Material feeding device, 701-Fifth support base, 702-Material feeding cylinder, 703-Material feeding plate,

[0037] 8-Discharge conveyor device, 801-Second belt conveyor, 802-Sixth support base, 803-Fifth sensor, 804-Sixth sensor. Detailed Implementation

[0038] To make the technical problem to be solved, the technical solution, and the beneficial effects of this utility model clearer, this utility model will be further described in detail. It should be understood that the specific embodiments described herein are only for explaining this utility model and are not intended to limit this utility model.

[0039] It should be noted that the structures, proportions, sizes, etc., illustrated in the accompanying drawings are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which the present invention can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that the present invention can produce, should still fall within the scope of the technical content disclosed in the present invention.

[0040] like Figure 1 , Figure 2As shown, a semi-automatic magnetic material bonding and stacking machine includes a frame 1, on which a mounting base plate 101 is installed. The mounting base plate 101 is equipped with an infeed conveyor 2, a pushing device 3, a positioning device 4, a transfer device 5, a dispensing device 6, a material feeding device 7, and an outfeed conveyor 8. The outer ring is the magnetic material product movement path, including the infeed conveyor 2, pushing device 3, positioning device 4, transfer device 5, material feeding device 7, and outfeed conveyor 8. An internal dispensing device 6 is installed for applying adhesive to the surface of the magnetic material.

[0041] like Figure 1 , Figure 2 As shown, the feeding conveyor 2 is located on one side of the mounting base plate 101, with the feeding port extending beyond the end face of the mounting base plate 101 for easy loading by the operator. At the tail end of the feeding conveyor 2, a pushing device 3 is located on the outer side along the conveying direction, and a positioning device 4 is located on the inner side. The pushing device 3 pushes the material on the feeding conveyor 2 onto the positioning device 4. A transfer device 5 is matched with the positioning device 4. A material-pushing device 7 is located on the side of the positioning device 4. The transfer device 5 transfers the positioned magnetic material onto the material-pushing device 7. A dispensing device 6 is matched with the material-pushing device 7. The dispensing device 6 is used to apply adhesive to the surface of the magnetic material transferred to the material-pushing device 7. An output conveyor 8 is located on the side of the material-pushing device 7. The material-pushing device 7 pushes the magnetic material that has been glued and stacked onto the output conveyor 8. The output conveyor 8 is used to output the glued and stacked magnetic material.

[0042] In this embodiment, the positioning device 4 is configured as a dual-station positioning device, meaning that two magnetic materials are positioned at a time. The pushing device 3 pushes two magnetic materials into the positioning device 4 each time, and the transfer device 5, which matches the positioning device 4, simultaneously transfers the two magnetic materials. The material feeding device 7 places two magnetic materials on the material feeding device simultaneously, and the dispensing device 6, which matches the material feeding device 7, simultaneously dispenses the two magnetic material products. In actual production, the station settings can be adjusted according to the size and specifications of the magnetic materials.

[0043] like Figure 3As shown, the feeding conveyor 2 includes a first belt conveyor 201, a first support base 202 is provided on the side of the frame of the first belt conveyor 201, and the first support base 202 is fixedly mounted on the mounting base plate 101; a first guide plate 203 and a second guide plate 204 are also provided on both sides of the first belt conveyor 201. The first guide plate 203 and the second guide plate 204 are used to guide the magnetic material, and the inlet end is set in a trumpet shape to facilitate feeding; the distance between the first guide plate 203 and the second guide plate 204 can be adjusted to accommodate magnetic material products of different sizes and specifications. A set of sensors is provided at the inlet, middle, and end of the first conveyor belt 201 to sense the conveying status of magnetic materials on the first conveyor belt 201. A seventh sensor 209 is provided at the inlet of the first conveyor belt 201, with the sensing direction of the seventh sensor 209 facing the conveying direction of the magnetic materials, to sense the feeding status at the inlet. A first sensor bracket 205 is provided in the middle of the first conveyor belt 201, and a first sensor 206 is provided on the top of the first sensor bracket 205. The first sensor 206 is suspended on the first conveyor belt 201 to sense the flow status of the magnetic materials. An end baffle 207 is provided at the end of the first conveyor belt 201, spanning the first conveyor belt 201. A second sensor 208 is embedded in the end baffle 207, with the sensing direction of the second sensor 208 facing the material inflow direction, to sense the end position of the magnetic materials.

[0044] like Figure 3As shown, the pushing device 3 includes a second support base 301, on which a first pushing component and a second pushing component are arranged side by side, with the pushing direction of the first pushing component and the second pushing component facing the feeding conveyor 2; the first pushing component includes a first mounting bracket 302, a first pushing cylinder 303, a first pushing block 304, a first bracket 305, and a third sensor 306; the first mounting bracket 302 is located on one side of the second support base 301, and the first pushing cylinder 303 is mounted on the first mounting bracket 302. The first pushing block 304 is mounted on the output shaft end of the first pushing cylinder 303, and the first bracket 305 is also mounted on the first mounting bracket 302. The third sensor 306 is located in front of the first bracket 305, and the third sensor 306 is located in the pushing direction of the first pushing block 304 and suspended above the first belt conveyor 201, with the sensing direction facing the first belt conveyor 201. The second pushing assembly includes a second mounting support 307, a second pushing cylinder 308, a second pushing block 309, a second bracket 310, and a fourth sensor 311. The second mounting support 307 is arranged parallel to the first mounting support 302 on the other side of the second support base 301 and is close to the conveying end of the first belt 201. The second mounting support 307 is provided with a second pushing cylinder 308, and the output shaft end of the second pushing cylinder 308 is provided with a second pushing block 309. The second mounting support 307 is also provided with a second bracket 310, and the fourth sensor 311 is provided in front of the second bracket 310. The fourth sensor 311 is located in the pushing direction of the second pushing block 309 and is suspended above the first belt 201, with the sensing direction facing the first belt 201, and is used to sense the arrival status of the magnetic material in the pushing direction of the second pushing block 309.

[0045] like Figure 4 As shown, the positioning device 4 includes a positioning platform assembly and a push-positioning component disposed on the outside of the positioning platform assembly. The positioning platform assembly includes a support column 401, which is fixedly mounted on the mounting base plate 101. A support positioning plate 402 is disposed on the support column 401. Figure 2The support positioning plate 402 shown is disposed on the side of the tail end of the first conveyor belt 201. The magnetic material inlet is located near the first conveyor belt 201. The pushing device 3 can push the magnetic material product from the first conveyor belt 201 onto the support positioning plate 402. A positioning T-block 403 is disposed on the left side of the inlet. The positioning T-block 403 is fixedly disposed on the support positioning plate 402. The positioning T-block 403 includes a horizontal bottom edge block 4031 and a vertical partition block 4032. The horizontal bottom edge block 4031 is flush with the left end face of the support positioning plate 402, and the vertical partition block 4032 faces the right side of the inlet. The positioning T-block 403 divides the support positioning plate 402 into two positioning areas: a first positioning area 413 and a second positioning area 414. The first positioning area 413 is close to the first conveyor belt 201. The positioning reference surface of the first positioning area 413 and the second positioning area 414 is a right-angled surface formed by the horizontal bottom edge block 4031 and the vertical partition block 4032.

[0046] like Figure 4As shown, the push-top positioning assembly includes a first push-top positioning assembly disposed on the right side of the push-inlet and a second push-top positioning assembly disposed on the opposite side of the push-inlet. The first push-positioning assembly includes a third support base 405, a third push cylinder 406, a third push block 407, a fourth push cylinder 408, and a fourth push block 409. The third support base 405 is fixedly mounted on the mounting base plate 101. The third push cylinder 406 and the fourth push cylinder 408 are arranged side by side on the third support base 405. The output shaft end of the third push cylinder 406 is provided with the third push block 407, and the output shaft end of the fourth push cylinder 408 is provided with the fourth push block 409. The third push block 407 is pushed out towards the first positioning area 413, which can push the magnetic material product into the first positioning area 413 and make one side of the magnetic material product contact the positioning surface of the transverse bottom block 4031. The fourth push block 409 is pushed out towards the second positioning area 414, which can push the magnetic material product into the second positioning area 414 and make one side of the magnetic material product contact the positioning surface of the transverse bottom block 4031. A side positioning baffle 404 is also provided on the opposite side of the push-in inlet. The side positioning baffle 404 is fixedly mounted on the support positioning plate 402 and is used to block and position the magnetic material product pushed in from the first belt conveyor 201. This product will be pushed into the second positioning area 414 by the fourth pusher 409. A second push-top positioning assembly is provided on the opposite side of the vertical partition block 4032 of the second positioning area 414. The second push-top positioning assembly includes a fourth support base 410, a fifth push cylinder 411, and a fifth pusher 412. The fourth support base 410 is fixedly mounted on the mounting base plate 101. The fifth push cylinder 411 is fixedly mounted on the fourth support base 410. A fifth pusher 412 is provided at the output shaft end of the fifth push cylinder 411. The pushing direction of the fifth pusher is towards the vertical partition block 4032. When the output shaft of the fifth push cylinder 411 retracts, the fifth pusher 412 pushes the magnetic material product in the second positioning area 414 to the positioning surface of the vertical partition block 4032.

[0047] like Figure 4 As shown, the second positioning area 414 is located inside the first positioning area 413, so the pushing stroke of the second pushing cylinder 308 is longer than that of the first pushing cylinder 303.

[0048] like Figure 2 , Figure 3 , Figure 4As shown, the first pushing component on the pushing device 3 pushes the magnetic material product from the first belt conveyor 201 to the first positioning area 413 on the support positioning plate 402, and one side of the magnetic material product contacts the positioning surface of the vertical partition block 4032. The third pushing block 407 pushes the magnetic material product and makes one side of the magnetic material product contact the positioning surface of the horizontal bottom block 4031, completing the positioning of the magnetic material product in the first positioning area 413. The second pushing component pushes the magnetic material from the first belt conveyor 201 to the side positioning baffle 404 on the support positioning plate 402. The fourth pushing block 409 pushes the magnetic material product into the second positioning area 414 and makes one side of the magnetic material product contact the positioning surface of the horizontal bottom block 4031. The fifth pushing block 412 pushes the magnetic material product in the second positioning area 414 to the positioning surface of the vertical partition block 4032, completing the positioning of the magnetic material product in the second positioning area 414.

[0049] like Figure 1 , Figure 5 As shown, the transfer device 5 includes a gantry bracket 501, a first servo platform 502, a second servo platform 503, a screw frame mounting plate 504, a screw adjustment assembly 505, an adsorption block adjustment seat 506, and adsorption blocks. The gantry bracket 501 is mounted on the mounting base plate 101. The first servo platform 502 is horizontally mounted on the gantry bracket 501. The second servo platform 503 is vertically mounted on the slide of the first servo platform 502. The screw frame mounting plate 504 is mounted on the slide of the second servo platform 503. The screw adjustment assembly 505 is horizontally mounted on the screw frame mounting plate 504. Two sets of adsorption block adjustment seats 506 are arranged in parallel on the screw adjustment assembly 505. Adsorption blocks are mounted on the adsorption block adjustment seats 506, with the adsorption surface of the adsorption blocks facing downwards, for adsorbing and transferring magnetic material products.

[0050] like Figure 6 As shown, the screw adjustment assembly 505 includes a screw frame 5051, a screw 5052, a screw slide 5053, and a rotary handle 5054. The screw frame 5051 is fixedly mounted on the screw frame mounting plate 504. The screw 5052 passes through the screw frame 5051. Two sets of screw slides 5053 are screwed onto the screw 5052. A rotary handle 5054 is provided on the outer end of one side of the screw 5052 for screwing the screw 5052 and adjusting the position of the screw slides 5053 on the screw 5052.

[0051] like Figure 6As shown, the adsorption block adjusting seat 506 includes a first mounting plate 5061, a linear guide 5062, an adsorption block mounting plate 5063, a support plate 5064, a connecting guide rod 5065, and a spring 5066. The first mounting plate 5061 is fixedly mounted on the screw slide 5053. The linear guide 5062 is mounted on the first mounting plate 5061 and is vertically oriented. The adsorption block mounting plate 5063 is mounted on the slider of the linear guide 5062. An adsorption block is positioned below the adsorption block mounting plate 5063, and the adsorption block has adsorption positions for adsorbing magnetic material products. The connecting guide rod 5065 is mounted on the top of the adsorption block mounting plate 5063, and the support plate 5064 is mounted on the top of the first mounting plate 5061. The connecting guide rod 5065 passes through the support plate 5064 and can float up and down. The spring 5066 is sleeved on the connecting guide rod 5065 and is positioned below the support plate 5064. When adsorbing magnetic material products, the adsorption block can float slightly up and down to ensure adsorption stability.

[0052] like Figure 6 As shown, this embodiment provides two types of adsorption block structures: a first adsorption block 507 and a second adsorption block 508. The first adsorption block 507 is an adsorption hole structure with adsorption holes 5071, and the second adsorption block 508 is a suction cup structure with suction cups 5081. In practical applications, adsorption blocks with different structures can be set according to product requirements.

[0053] like Figure 7 As shown, the dispensing device 6 includes a third servo platform 601, a fourth servo platform 602, a glue head support plate 603, a dispensing head assembly, a placement stage 607, a glue box 608, and a dispensing control device 609. Figure 4 As shown, a placement platform 607 is located on the side of the support positioning plate 402 and is used to place magnetic material products transferred from the positioning device 4. A third servo platform 601 is located in front of the placement platform 607, and a fourth servo platform 602 is vertically mounted on the slide of the third servo platform 601. The third servo platform 601 can drive the fourth servo platform 602 to move towards the placement platform 607. A glue head support plate 603 is located on the slide of the fourth servo platform 602. A glue head assembly is provided on the glue head support plate 603. The glue head assembly includes an installation strip 604, an installation slider 605, and a glue head 606. The installation strip 604 is fixedly mounted on the glue head support plate 603. A through groove 6041 is provided on the installation strip 604. Several installation sliders 605 are slidably mounted on the groove 6041. A glue head 606 is inserted through the installation slider 605, and the glue outlet of the glue head 606 is set downward. The third servo platform 601 is also equipped with a dispensing control device 609 on its side. The dispensing control device 609 is mounted on a large base plate 101 and is used to control the flow of adhesive. The dispensing control device 609 is a conventional and mature control system, which will not be described in detail here.

[0054] like Figure 7 As shown, the moving end of the third servo platform 601 has a glue box 608 in front of the placement platform 607. The glue box 608 is fixedly installed on the side of the placement platform 607 to receive the glue flowing out of the dispensing head 606. After the dispensing head 606 completes the dispensing operation of the magnetic material product, the dispensing head 606 moves to the glue box 608 and stays temporarily, waiting to dispense the next piece of magnetic material product.

[0055] like Figure 8 As shown, the material feeding device 7 includes a fifth support base 701, a feeding cylinder 702, and a feeding plate 703. The fifth support base 701 is fixedly mounted on the mounting base plate 101, located on the outer side of the placement platform 607, and on the opposite side of the glue box 608. The feeding cylinder 702 is located above the fifth support base 701, and the feeding plate 703 is provided at the output shaft end of the feeding cylinder 702. The feeding plate 703 is suspended on the placement platform 607 and is initially positioned on the side of the support positioning plate 402. The feeding cylinder 702 can drive the feeding plate 703 to feed the magnetic material product that has been glued from the placement platform 607 to the discharge conveyor device 8.

[0056] like Figure 9 As shown, the discharge conveyor 8 includes a second belt conveyor 801, a sixth support base 802, a fifth sensor 803, and a sixth sensor 804. The second belt conveyor 801 is mounted on the sixth support base 802, which is fixedly mounted on the mounting base plate 101. The second belt conveyor 801 is located on the other side of the mounting base plate 101, parallel to the first belt conveyor 201, and in the opposite direction of conveying. The fifth sensor 803 is located at the beginning of the second belt conveyor 801, and the sixth sensor 804 is located at the end of the conveyor. The fifth sensor 803 is used to sense the material being fed onto the second belt conveyor 801 by the feeding device 7, and the sixth sensor 804 is used to sense the material reaching the end of the conveyor.

[0057] The second conveyor belt 801 operates in an intermittent conveying mode. In this embodiment, the head of the second conveyor belt 801 can receive four stacks of magnetic material products. The feeding device 7 can push two stacks of dispensing material onto the second conveyor belt 801 each time. When the fifth sensor 803 senses the material, it indicates that the four stacks of material have been pushed into place, and the second conveyor belt 801 starts to run, conveying the material to the end of the line. When the sixth sensor 804 senses the material, it indicates that the material needs to be collected, the second conveyor belt 801 stops running, the operator collects the material at the end of the line, and the head of the second conveyor belt 801 begins to be fed.

[0058] like Figure 1 , Figure 2As shown, the operator places the magnetic material product on the first conveyor belt 201. The magnetic material product flows along the first guide plate 203 and the second guide plate 204 to the end baffle 207. When the second sensor 208, the third sensor 306, and the fourth sensor 311 sense the magnetic material product, the second pusher cylinder 308 pushes out, and the second pusher block 309 pushes the magnetic material product from the first conveyor belt 201 onto the support positioning plate 402, where it abuts against the side positioning baffle 404. The first pusher cylinder 303 pushes out, and the first pusher block 304 pushes a piece of magnetic material product from the first conveyor belt 201 onto the first positioning area 413 on the support positioning plate 402, where it contacts the positioning surface of one vertical partition block 4032 on one side of the magnetic material product. The first pusher cylinder 303 and the second pusher cylinder 308 retract. At this point, the third pusher cylinder 406 extends, and the third pusher block 407 pushes the magnetic material product, bringing one side of the magnetic material product into contact with the positioning surface of the horizontal bottom block 4031, thus completing the positioning of the magnetic material product in the first positioning area 413. The fourth pusher cylinder 408 extends, and the fourth pusher block 409 pushes the magnetic material product into the second positioning area 414, bringing one side of the magnetic material product into contact with the positioning surface of the horizontal bottom block 4031; the fifth pusher cylinder 411 retracts, and the fifth pusher block 412 pushes the magnetic material product in the second positioning area 414 to the positioning surface of the vertical partition block 4032, thus completing the positioning of the magnetic material product in the second positioning area 414. The transfer device 5 is activated, and the first servo platform 502 and the second servo platform 503 cooperate to transfer the two positioned magnetic material products from the support positioning plate 402 to the placement platform 607 of the dispensing device 6. The dispensing device 6 is activated, and the third servo platform 601 and the fourth servo platform 602 cooperate to operate. The dispensing head assembly moves to the magnetic material product, and the dispensing control device 609 controls the flow of the adhesive to complete the dispensing operation on the bonding surface of the magnetic material product. After the dispensing is completed, the transfer device 5 continues to transfer the positioned magnetic material product to the dispensing surface of the dispensed magnetic material product to bond the two together. The dispensing, transfer, and stacking actions are repeated until the stacking set value is reached. In this embodiment, the set value is to stack four products. After bonding and stacking are completed, the material feeding device 7 activates the material feeding cylinder 702, which drives the material feeding plate 703 to move the magnetic material product onto the second conveyor belt 801. When the fifth sensor 803 detects the material, it indicates that all the stacked material has been pushed into place. The second conveyor belt 801 then starts operating, conveying the material to the end of the belt. When the sixth sensor 804 detects the material, it indicates that the material needs to be collected. The second conveyor belt 801 stops operating, and the operator collects the material from the end of the belt. This cycle is repeated to complete the dispensing and stacking of the magnetic material product. In this embodiment, only operators are required to perform loading and unloading operations. The key factors affecting production efficiency are handled by the machine, greatly improving production efficiency and reducing labor intensity.

Claims

1. A semi-automatic magnetic material bonding and stacking machine, comprising a frame (1), wherein a mounting base plate (101) is provided on the frame (1), and the mounting base plate (101) is provided with a feeding conveying device (2), a pushing device (3), a positioning device (4), a transfer device (5), a dispensing device (6), a material feeding device (7), and a discharging conveying device (8), characterized in that: The feeding conveyor (2), pushing device (3), positioning device (4), transfer device (5), material feeding device (7), and discharging conveyor (8) are set along the outer ring of the mounting base plate (101) to form a moving route for the magnetic material products. The feeding conveying device (2) and the discharging conveying device (8) are arranged in parallel on both sides of the mounting base plate (101), and a dotting device (6) is provided between the feeding conveying device (2) and the discharging conveying device (8). The end of the feeding conveying device (2) is provided with a pushing device (3) and a positioning device (4), which are arranged opposite to each other. The pushing device (3) includes a second support base (301), on which a first pushing component and a second pushing component are arranged side by side. The pushing direction of the first pushing component and the second pushing component is towards the feeding conveying device (2), and pushes the material into the positioning device (4). The positioning device (4) includes a positioning platform component and a pushing positioning component arranged on the outside of the positioning platform component. A transfer device (5) is also provided to match the positioning platform component. The transfer device (5) includes a gantry bracket (501), on which a first servo platform (502) is horizontally arranged. A second servo platform (503) is vertically arranged on the slide of the first servo platform (502). A screw frame mounting plate (504) is arranged on the slide of the second servo platform (503). A screw adjustment assembly (505) is horizontally arranged on the screw frame mounting plate (504). Two sets of suction block adjustment seats (506) are arranged in parallel on the screw adjustment assembly (505). Suction blocks are arranged on the suction block adjustment seats (506). The suction blocks are suspended on the positioning stage assembly. The dispensing device (6) includes a placement platform (607), which is located on the side of the positioning platform assembly; on the other side of the placement platform (607), opposite to the positioning platform assembly, a discharge conveying device (8) is provided; a material feeding device (7) is provided above the placement platform (607), and the material feeding device (7) feeds material from the placement platform (607) to the discharge conveying device (8).

2. The semi-automatic magnetic material bonding and stacking machine according to claim 1, characterized in that: The feeding conveyor (2) includes a first belt conveyor (201), and a first guide plate (203) and a second guide plate (204) are provided on both sides of the first belt conveyor (201). The inlet end of the first guide plate (203) and the second guide plate (204) is flared to facilitate feeding. The distance between the first guide plate (203) and the second guide plate (204) can be adjusted. A set of sensors is provided at the conveying inlet end, the conveying middle and the conveying end of the first belt conveyor (201).

3. The semi-automatic magnetic material bonding and stacking machine according to claim 2, characterized in that: The first pushing component includes a first mounting support (302), a first pushing cylinder (303) is provided on the first mounting support (302), a first pushing block (304) is provided at the output shaft end of the first pushing cylinder (303), a first bracket (305) is also provided on the first mounting support (302), a third sensor (306) is provided in front of the first bracket (305), the third sensor (306) is located in the pushing direction of the first pushing block (304) and is suspended above the first belt line (201); The second pushing component includes a second mounting bracket (307), on which a second pushing cylinder (308) is provided, and a second pushing block (309) is provided at the output shaft end of the second pushing cylinder (308). A second bracket (310) is also provided on the second mounting bracket (307), and a fourth sensor (311) is provided in front of the second bracket (310). The fourth sensor (311) is located in the pushing direction of the second pushing block (309) and is suspended above the first belt line (201).

4. The semi-automatic magnetic material bonding and stacking machine according to claim 3, characterized in that: The ejection stroke of the second pusher cylinder (308) is longer than that of the first pusher cylinder (303).

5. A semi-automatic magnetic material bonding and stacking machine according to claim 1, characterized in that: The positioning platform assembly includes a support positioning plate (402), on which a positioning T-block (403) is provided. The positioning T-block (403) includes a horizontal bottom edge block (4031) and a vertical partition block (4032). The vertical partition block (4032) is perpendicular to the horizontal bottom edge block (4031). The vertical partition block (4032) divides the support positioning plate (402) into two positioning areas: a first positioning area (413) and a second positioning area (414).

6. A semi-automatic magnetic material bonding and stacking machine according to claim 5, characterized in that: The push-top positioning component includes a first push-top positioning component and a second push-top positioning component. The first push-top positioning component is located on the opposite side of the horizontal bottom block (4031) of the first positioning area (413); the second push-top positioning component is located on the opposite side of the vertical partition block (4032) of the second positioning area (414).

7. A semi-automatic magnetic material bonding and stacking machine according to claim 1, characterized in that: The screw adjustment assembly (505) includes a screw frame (5051), a screw (5052), a screw slide (5053), and a rotary handle (5054). The screw (5052) is inserted into the screw frame (5051). Two sets of screw slides (5053) are screwed onto the screw (5052). A rotary handle (5054) is provided on the outer side of one side of the screw (5052) to adjust the position of the screw slide (5053) on the screw (5052). The screw slide (5053) is provided with an adsorption block adjustment seat (506).

8. A semi-automatic magnetic material bonding and stacking machine according to claim 7, characterized in that: The adsorption block adjusting seat (506) includes a first mounting plate (5061), a linear guide (5062), an adsorption block mounting plate (5063), a support plate (5064), a connecting guide rod (5065), and a spring (5066). The linear guide (5062) is provided on the first mounting plate (5061) and is vertically arranged. The adsorption block mounting plate (5063) is provided on the slider of the linear guide (5062). An adsorption block is provided under the adsorption block mounting plate (5063). The connecting guide rod (5065) is provided on the top of the adsorption block mounting plate (5063). The support plate (5064) is provided on the top of the first mounting plate (5061). The connecting guide rod (5065) passes through the support plate (5064). The spring (5066) is sleeved on the connecting guide rod (5065) and is located below the support plate (5064).

9. A semi-automatic magnetic material bonding and stacking machine according to claim 1, characterized in that: A third servo platform (601) is provided in front of the placement platform (607). A fourth servo platform (602) is vertically provided on the slide of the third servo platform (601). A glue head support plate (603) is provided on the slide of the fourth servo platform (602). A glue head assembly is provided on the glue head support plate (603). The glue head assembly includes an installation strip (604), an installation slider (605), and a glue head (606). The installation strip (604) is fixedly provided on the glue head support plate (603). A through groove (6041) is provided on the installation strip (604). A plurality of installation sliders (605) are slidably provided on the groove (6041). A glue head (606) is provided through the installation slider (605). The glue outlet of the glue head (606) is set downward.

10. A semi-automatic magnetic material bonding and stacking machine according to claim 7, characterized in that: The discharge conveying device (8) includes a second belt line (801), which is located on the other side of the mounting base plate (101), parallel to the first belt line (201), and in the opposite direction of conveying. A fifth sensor (803) is provided at the head of the second belt line (801), and a sixth sensor (804) is provided at the tail receiving area.

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