High-precision cutting machine

By designing a high-precision cutting machine and employing multiple parallel disc blades and a cylinder clamping system, the problem of cumbersome operation in multi-groove cutting using existing tool structures has been solved, achieving efficient and precise cutting results.

CN223616859UActive Publication Date: 2025-12-02TIANJIN JIEKE TONGCHUANG TECH DEV CO LTD
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Patent Information

Application Number
CN202423219731.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-02
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing automotive machining tool structures are cumbersome and inefficient when cutting multiple grooves, making it difficult to achieve high-precision and rapid cutting.

Method used

A high-precision cutting machine was designed, comprising a cutting assembly, a chassis, and a tool drive structure. It employs multiple parallel-arranged disc blades and a cylinder clamping system, combined with a coolant nozzle, to achieve synchronous rotary cutting and workpiece positioning.

Benefits of technology

It achieves high-precision, fast, and accurate multi-line groove cutting, improving processing efficiency and cutting accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

A workpiece to be cut is limited and fixed in a cutting assembly, the cutting assembly is installed in a machine box, a cutter driving structure is further installed in the machine box and connected with the cutting assembly, the cutting assembly comprises a cutter structure and a support structure, the support structure is arranged in the middle of the machine box, and the cutter structure is connected with the cutter driving structure. The support structure is used for limiting and supporting a to-be-cut workpiece, the cutter structure is movably arranged above the support structure in a guiding mode and comprises blades, a cutter shaft and a motor, the cutter shaft is horizontally and transversely arranged, the multiple blades are evenly fixed to the middle of the cutter shaft at intervals, and the blades are of disc structures arranged in parallel, and one end of the cutter shaft is connected with the motor. The motor drives the multiple blades to synchronously rotate to conduct cutting work. The cutting device is simple in structure and operation, capable of rapidly and accurately cutting accessories required by a plurality of wire slots, high in cutting precision and accurate and reliable in positioning.
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Description

Technical Field

[0001] This utility model relates to automotive parts processing equipment, and in particular to a high-precision cutting machine. Background Technology

[0002] With the gradual advancement of production automation, the automotive processing industry, as a cutting-edge sector, is moving towards full-line automation. For products with multiple groove designs based on component structure requirements, existing tooling structures are used, but the grooves are cut one by one, requiring repositioning each time, resulting in cumbersome operation and low processing efficiency. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a high-precision cutting machine with a scientific and reasonable design, simple structure, and stable and reliable operation.

[0004] The technical problem solved by this utility model is achieved through the following technical solution:

[0005] A high-precision cutting machine includes a cutting assembly, a housing, and a tool drive structure. The cutting assembly is installed inside the housing, and the tool drive structure is also installed inside the housing and connected to the cutting assembly.

[0006] The cutting assembly includes a tool structure and a support structure. The support structure is located in the middle of the machine housing and is used to limit and support the workpiece to be cut. The tool structure is guided and moved above the support structure. The tool structure includes blades, a cutter shaft, and a motor. The cutter shaft is horizontally arranged, and multiple blades are evenly spaced and fixed in the middle of the cutter shaft. The blades are all parallel circular structures. One end of the cutter shaft is connected to the motor, and the motor drives the multiple blades to rotate synchronously to perform the cutting work.

[0007] Furthermore, multiple nozzles are fixedly mounted on the upper front end of the support structure, and each nozzle is connected to a coolant delivery device via a conduit.

[0008] Moreover, the support structure includes a base, a limiting frame, a cylinder, and a clamping plate. The base is fixedly installed inside the machine box. A limiting frame is provided at the upper end of the base. The limiting frame is provided with multiple through slots, and the through slots correspond one-to-one with the positions of the blades. The workpiece is clamped between the base and the limiting frame.

[0009] Furthermore, multiple parallel-spaced cylinders are installed in the base below the workpiece. Adjacent cylinders are arranged in opposite directions. Each cylinder's drive rod end is fixed with a clamping plate. When the cylinder tightens, the clamping plate clamps the workpiece from both longitudinal sides to prevent the workpiece from moving when being cut by the blade.

[0010] Furthermore, the tool drive structure specifically comprises horizontally longitudinally arranged tool rails symmetrically installed in the middle of the two transverse sides inside the chassis, and guide rods arranged parallel to each other on the outer side of the tool rails, with the tool rails and guide rods slidably connected to the tool structure.

[0011] Furthermore, each end of the cutter shaft is connected to a slider via a bearing. The slider is slidably connected to the cutter drive structure, and can move back and forth along the cutter path to drive the cutter shaft to move.

[0012] Furthermore, the top plate of the chassis is provided with a horizontally extending track along the upper edge of the front end, and the track is slidably connected to the upper track groove of the chassis door; the bottom plate of the chassis is provided with a track along the upper edge of the front end, and the track is slidably connected to the lower track groove of the chassis door; a drive rod is also connected to the upper end of the chassis door, and the other end of the drive cylinder is fixedly connected to the chassis. The drive cylinder is arranged parallel to the track, and the drive cylinders corresponding to the two sides of the chassis door drive in opposite directions, driving the chassis door to move laterally to both sides respectively.

[0013] Furthermore, the front of the chassis is equipped with double-sided doors that can be opened and closed, and sealing strips are installed on the sides where the doors meet to seal the seams between the two doors.

[0014] The advantages and positive effects of this utility model are:

[0015] This utility model has a simple structure and operation, and can quickly and accurately complete the cutting of multiple wire grooves required for accessories. It has high cutting precision and accurate and reliable positioning. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0017] Figure 2 for Figure 1 Enlarged view of part A;

[0018] Figure 3 for Figure 1 Enlarged view of part B.

[0019] Reference numerals in the attached drawings: 1. Box door; 11. Door panel; 12. Sealing strip; 13. Track; 14. Drive cylinder; 2. Chassis; 3. Tool drive structure; 31. Tool rail; 32. Guide rod; 4. Cutting assembly; 41. Blade; 42. Tool shaft; 43. Base; 44. Limiting frame; 45. Cylinder; 46. Clamping plate; 47. Nozzle; 5. Workpiece. Detailed Implementation

[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The following embodiments are merely descriptive and not limiting, and should not be used to limit the scope of protection of the present invention.

[0021] The terms front, back, left, right, horizontal, and vertical used in this embodiment are only for the purpose of clearly describing the relative positions between structures and do not limit the actual usage position of the structures.

[0022] A high-precision cutting machine, see appendix. Figure 1 As shown, the workpiece 5 to be cut is limited and fixed inside the cutting assembly 4. The cutting assembly 4 is installed inside the machine housing 2. The machine housing 2 also has a tool drive structure 3 installed inside, and the tool drive structure 3 is connected to the cutting assembly 4.

[0023] The front of the chassis 2 is equipped with double-sided doors 1 that can be opened and closed. Sealing strips 12 are installed on the sides where the doors 1 meet, which can seal the seams of the two doors 1 and improve the airtightness. During the cutting process, the doors 1 are closed, thus sealing the chassis 2. A control box is installed outside the chassis 2, which can control the tool drive mechanism and the cutting assembly 4 to work according to preset actions.

[0024] See appendix Figure 2 As shown, the top plate of the chassis 2 is provided with a horizontally extending track 13 along the upper edge of the front end, and the track 13 is slidably connected to the upper track 13 groove of the chassis door 1; the bottom plate of the chassis 2 is provided with a track 13 along the upper edge of the front end, and the track 13 is slidably connected to the lower track 13 groove of the chassis door 1; the upper end of the chassis door 1 is also connected to a drive rod, and the other end of the drive cylinder 14 is fixedly connected to the chassis 2. The drive cylinder 14 is arranged parallel to the track 13, and the drive directions of the drive cylinders 14 corresponding to the two sides of the chassis door 1 are opposite, driving the chassis door 1 to move laterally to both sides, opening or closing the front opening of the chassis 2.

[0025] See appendix Figure 3 As shown, the cutting assembly 4 includes a tool structure, a support structure, and nozzles 47. The support structure is located in the middle of the housing 2 and is used to limit and support the workpiece 5 to be cut. Multiple nozzles 47 are fixedly mounted on the upper front end of the support structure. Each nozzle 47 is connected to a coolant delivery device through a conduit to spray coolant to cool the tool during processing. The tool structure is located above the support structure and can move back and forth.

[0026] See appendix Figure 2 As shown, the tool drive structure 3 has horizontally longitudinally arranged tool rails 31 symmetrically installed in the middle of the two sides inside the housing 2. Guide rods 32 are arranged parallel to each other on the outer side of the tool rails 31. The tool rails 31 and the guide rods 32 are slidably connected to the tool structure.

[0027] See appendix Figure 3 As shown, the tool structure includes a cutting blade 41, a cutting shaft 42, and a motor. The cutting shaft 42 is horizontally arranged, and both ends of the cutting shaft 42 are connected to sliders via bearings. The sliders are slidably connected to the tool drive structure 3, and the sliders can move back and forth along the tool rail 31, thereby driving the cutting shaft 42 to move.

[0028] Multiple blades 41 are evenly spaced and fixed in the middle of the cutter shaft 42. All blades 41 are parallel disc structures. One end of the cutter shaft 42 is connected to a motor, which drives the multiple blades 41 to rotate synchronously for cutting.

[0029] The support structure includes a base 43, a limiting frame 44, a cylinder 45, and a clamping plate 46. The base 43 is fixedly installed in the machine box 2. A limiting frame 44 is provided at the upper end of the base 43. The limiting frame 44 is provided with multiple through slots, and the through slots correspond one-to-one with the positions of the blade 41. During processing, the workpiece 5 is clamped between the base 43 and the limiting frame 44.

[0030] To prevent the workpiece 5 from moving, a number of parallel-spaced cylinders 45 are provided in the base 43 below the workpiece 5. The adjacent cylinders 45 are arranged in opposite directions. A clamping plate 46 is fixedly installed at the end of the drive rod of each cylinder 45. When the cylinder 45 tightens, the clamping plate 46 clamps the workpiece 5 from both longitudinal sides to prevent the workpiece 5 from moving when it is cut by the blade 41.

[0031] Although embodiments and drawings of the present invention have been disclosed for illustrative purposes, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A high-precision cutting machine, characterized in that: It includes a cutting assembly, a chassis, and a tool drive structure. The cutting assembly is installed inside the chassis, which also houses the tool drive structure, which is connected to the cutting assembly. The cutting assembly includes a tool structure and a support structure. The support structure is located in the middle of the machine housing and is used to limit and support the workpiece to be cut. The tool structure is guided and moved above the support structure. The tool structure includes blades, a cutter shaft, and a motor. The cutter shaft is horizontally arranged, and multiple blades are evenly spaced and fixed in the middle of the cutter shaft. The blades are all parallel circular structures. One end of the cutter shaft is connected to the motor, and the motor drives the multiple blades to rotate synchronously to perform the cutting work.

2. The high-precision cutting machine according to claim 1, characterized in that: Multiple nozzles are fixedly mounted on the upper front end of the support structure, and each nozzle is connected to a coolant delivery device via a conduit.

3. The high-precision cutting machine according to claim 1, characterized in that: The support structure includes a base, a limiting frame, a cylinder, and a clamping plate. The base is fixedly installed inside the machine box. A limiting frame is provided at the upper end of the base. The limiting frame is provided with multiple through slots, and the through slots correspond one-to-one with the positions of the blades. The workpiece is clamped between the base and the limiting frame.

4. The high-precision cutting machine according to claim 3, characterized in that: Multiple parallel cylinders are installed in the base below the workpiece. Adjacent cylinders are arranged in opposite directions. Each cylinder's drive rod end is fixed with a clamping plate. When the cylinder tightens, the clamping plate clamps the workpiece from both longitudinal sides.

5. The high-precision cutting machine according to claim 1, characterized in that: The tool drive structure specifically comprises horizontally longitudinally arranged tool rails symmetrically installed in the middle of the two transverse sides inside the chassis, and guide rods arranged parallel to each other on the outer side of the tool rails, with the tool rails and guide rods slidably connected to the tool structure.

6. The high-precision cutting machine according to claim 5, characterized in that: Both ends of the cutter shaft are connected to sliders via bearings. The sliders are slidably connected to the cutter drive structure, and the sliders can move back and forth along the cutter path, thereby driving the cutter shaft to move.

7. The high-precision cutting machine according to claim 1, characterized in that: The top plate of the chassis has a horizontally extending track along its upper front edge, which is slidably connected to the upper track groove of the chassis door; the bottom plate of the chassis has a track along its upper front edge, which is slidably connected to the lower track groove of the chassis door; a drive rod is also connected to the upper end of the chassis door, and the other end of the drive cylinder is fixedly connected to the chassis. The drive cylinder is parallel to the track, and the drive cylinders corresponding to the two sides of the chassis door drive in opposite directions, driving the chassis door to move laterally to both sides respectively.

8. The high-precision cutting machine according to claim 7, characterized in that: The front of the chassis is equipped with double-sided doors that can be opened and closed. Sealing strips are installed on the sides where the doors meet to seal the seams between the two doors.