Material head cutting platform
By adopting a combined drive structure of linear slide rail module, linear screw module and rodless cylinder on the cutting platform, the problems of inaccurate workpiece positioning and untimely waste removal are solved, achieving high-precision cutting and efficient production.
Patent Information
- Application Number
- CN202423303311.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional material cutting processes suffer from problems such as inaccurate workpiece positioning, low cutting precision, untimely waste removal, poor equipment stability, and low production efficiency.
It adopts a dual-module drive structure, including a linear slide rail module and a linear lead screw module, combined with a rodless cylinder and an inverted trapezoidal waste groove design, to achieve rapid workpiece positioning and automatic waste removal, ensuring cutting accuracy and equipment stability.
It improves the cutting accuracy of workpieces and the stability of equipment, reduces the product defect rate, increases production efficiency, and reduces equipment failure and maintenance frequency.
Smart Images
Figure CN223617196U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material cutting technology, and more specifically, to a material cutting platform. Background Technology
[0002] In traditional material cutting, there is a problem of inaccurate workpiece positioning, which leads to low cutting accuracy and an increased product defect rate. Waste material is often not cleaned up in time during the processing, and it is easy to accumulate on the platform, affecting the cutting operation and equipment operation, and may even damage the cutting tools.
[0003] In addition, the platform's movement speed and accuracy cannot meet the needs of efficient production, and the stability and reliability of the equipment are also poor. Frequent downtime and maintenance not only increase production costs but also reduce production efficiency. Even if there are some high-precision products on the market, their costs are high and they are difficult to operate.
[0004] Therefore, this application proposes a material cutting platform to solve the aforementioned problems. Utility Model Content
[0005] To address the aforementioned problems, this application provides a material head cutting platform.
[0006] The cutting platform for a cutting head provided in this application adopts the following technical solution:
[0007] A cutting platform for cutting materials, comprising:
[0008] A base, wherein a primary platform is slidably disposed on the top of the base, and a secondary platform is slidably disposed on the top of the primary platform;
[0009] The secondary platform is equipped with ejector cylinders on both sides, and the output shaft of the ejector cylinder is equipped with a material plate. The surface of the secondary platform and the surface of the material plate are both provided with perforations that are the same as the structure of the workpiece head.
[0010] Furthermore, the top of the base is slidably connected to the primary platform via a first linear slide rail module and a linear screw module. A pneumatic slider is slidably mounted on the first linear slide rail module and fixedly connected to the primary platform. A passive slider is mounted on the screw of the linear screw module and fixedly connected to the primary platform. The linear screw module is driven by a motor.
[0011] Through the above technical solution, the pneumatic slider on the first linear guide module enables the primary platform to move quickly. When the position of the primary platform needs to be adjusted quickly, such as in the initial positioning of the workpiece or the rapid switching of different workpieces in batch processing, the pneumatic slider can respond quickly and efficiently complete the rapid movement of the platform, greatly saving processing time and improving production efficiency.
[0012] The motor drive structure of the linear lead screw module provides high-precision positioning for the primary platform. During precision cutting, the passive slider on the motor-driven lead screw can precisely control the minute displacement of the primary platform, ensuring that the workpiece can be accurately moved to the ideal position under the cutting tool, thus meeting the requirements of high-precision machining.
[0013] This dual-module combination fully leverages the advantages of both pneumatic and lead screw drives, enabling the platform to achieve a good balance between speed and precision. It adapts to diverse processing requirements, reduces product defect rates caused by inaccurate positioning, and improves the overall processing accuracy and reliability of the cutting platform.
[0014] Furthermore, the platform has an inverted trapezoidal waste trough at its center, and the primary platform is a hollow structure located directly above the waste trough, within the sliding stroke of the secondary platform.
[0015] Through the above technical solution, during the cutting process, the waste generated will naturally fall into the hollow area of the primary platform through the holes of the secondary platform, and then be discharged along the inverted trapezoidal waste groove. This design avoids the accumulation of waste on the platform, keeps the cutting area clean at all times, reduces the interference of waste on the cutting tool and workpiece, and helps to maintain the stability and accuracy of the cutting process.
[0016] Furthermore, a rodless cylinder parallel to the secondary platform is provided on either side of the primary platform, and the slider of the rodless cylinder is fixedly connected to the bottom of the secondary platform.
[0017] Through the above technical solution, the rodless cylinder is characterized by its compact structure and small footprint, enabling efficient power transmission within a limited space. In actual operation, the rodless cylinder can smoothly push the secondary platform to slide on the primary platform, allowing the workpiece to quickly and accurately reach the cutting position. Compared to traditional drive methods, the use of the rodless cylinder reduces potential failure points caused by complex mechanical structures, improving the stability and reliability of the equipment. Furthermore, its rapid response characteristic can meet the needs of production scenarios with high processing efficiency requirements. In large-scale production, rapid platform movement can shorten the processing cycle of each workpiece, thereby improving overall production efficiency.
[0018] Furthermore, a second linear slide rail module is symmetrically arranged on the primary platform, and the secondary platform is slidably mounted on the primary platform via the second linear slide rail module.
[0019] Through the above technical solution, during the movement of the secondary platform, the second linear guide rail module can ensure that it runs smoothly along the predetermined trajectory, avoiding workpiece displacement errors caused by platform shaking, and improving the processing accuracy and stability.
[0020] In summary, this application includes at least one of the following beneficial technical effects:
[0021] (1) Through the high-precision positioning of the linear screw module, the stable guidance of the secondary platform, and the precise cooperation between the components, the positional accuracy of the workpiece during the cutting process can be ensured, effectively reducing the processing error caused by inaccurate positioning, thereby improving the quality and consistency of the product and meeting the processing requirements with high precision requirements.
[0022] (2) Timely cleaning of waste materials and stable operation of equipment also avoid production interruptions caused by machine downtime and cleaning and maintenance due to malfunctions, greatly increasing the number of workpieces processed per unit time and improving the efficiency of the entire production process. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of this application;
[0024] Figure 2 This is an exploded view of this application.
[0025] The following are the labels in the diagram: 1. Base; 2. Primary platform; 3. Secondary platform; 4. Ejector cylinder; 5. Material plate; 6. First linear slide rail module; 7. Linear screw module; 8. Scrap slot; 9. Rodless cylinder; 10. Second linear slide rail module. Detailed Implementation
[0026] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0027] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0028] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0029] Example:
[0030] The following is in conjunction with the appendix Figure 1 -2 provides further detailed description of this application.
[0031] This application discloses a material cutting platform, including:
[0032] A base 1, a primary platform 2 is slidably mounted on the top of the base 1, and a secondary platform 3 is slidably mounted on the top of the primary platform 2;
[0033] The secondary platform 3 is equipped with ejector cylinders 4 on both sides. The output shaft of the ejector cylinders 4 is equipped with a material plate 5. The surfaces of the secondary platform 3 and the material plate 5 are equipped with perforations that are the same as the structure of the workpiece head.
[0034] See Figure 1 and Figure 2 The top of the base 1 is slidably connected to the primary platform 2 via a first linear slide rail module 6 and a linear screw module 7. A pneumatic slider is slidably mounted on the first linear slide rail module 6 and fixedly connected to the primary platform 2. A passive slider is mounted on the screw of the linear screw module 7 and fixedly connected to the primary platform 2. The linear screw module 7 is driven by a motor. The pneumatic slider on the first linear slide rail module 6 enables the primary platform 2 to move quickly. When the position of the primary platform 2 needs to be adjusted quickly, such as in the initial positioning of the workpiece or the rapid switching of different workpieces in batch processing, the pneumatic slider can respond quickly and efficiently complete the rapid movement of the platform, greatly saving processing time and improving production efficiency.
[0035] The motor drive structure of the linear lead screw module 7 provides high-precision positioning for the primary platform 2. During precision cutting, the passive slider on the motor drive lead screw can precisely control the minute displacement of the primary platform 2, ensuring that the workpiece can be accurately moved to the ideal position under the cutting tool, thus meeting the requirements of high-precision processing.
[0036] This dual-module combination fully leverages the advantages of both pneumatic and lead screw drives, enabling the platform to achieve a good balance between speed and precision. It adapts to diverse processing requirements, reduces product defect rates caused by inaccurate positioning, and improves the overall processing accuracy and reliability of the cutting platform.
[0037] See Figure 1 and Figure 2 The platform has an inverted trapezoidal waste trough 8 at its center. The primary platform 2 is located directly above the waste trough and has a hollow structure within the sliding stroke of the secondary platform 3. During the cutting process, the waste generated will naturally fall into the hollow area of the primary platform 2 through the holes of the secondary platform 3, and then be discharged along the inverted trapezoidal waste trough 8. This design avoids the accumulation of waste on the platform, keeps the cutting area clean, reduces the interference of waste on the cutting tools and workpieces, and helps maintain the stability and accuracy of the cutting process.
[0038] See Figure 1 and Figure 2 A rodless cylinder 9, parallel to the secondary platform 3, is installed on either side of the primary platform 2. The slider of the rodless cylinder 9 is fixedly connected to the bottom of the secondary platform 3. The rodless cylinder 9 is characterized by its compact structure and small footprint, enabling efficient power transmission within a limited space. In actual operation, the rodless cylinder 9 can smoothly push the secondary platform 3 to slide on the primary platform 2, allowing the workpiece to quickly and accurately reach the cutting position. Compared to traditional drive methods, the use of the rodless cylinder 9 reduces potential failure points caused by complex mechanical structures, improving the stability and reliability of the equipment. Furthermore, its rapid response characteristic can meet the needs of production scenarios with high processing efficiency requirements. In large-scale production, rapid platform movement can shorten the processing cycle of each workpiece, thereby improving overall production efficiency.
[0039] See Figure 1 and Figure 2 The first-level platform 2 is also symmetrically provided with a second linear slide rail module 10, and the second-level platform 3 is slidably disposed on the first-level platform 2 through the second linear slide rail module 10. During the movement of the second-level platform 3, the second linear slide rail module 10 can ensure that it runs smoothly along the predetermined trajectory, avoiding workpiece displacement errors caused by platform shaking, and improving the processing accuracy and stability.
[0040] The implementation principle of a material cutting platform according to an embodiment of this application is as follows:
[0041] First, the workpiece is placed on the material plate 5 of the secondary platform 3. The ejector cylinder 4 moves downward, causing the material plate 5 to press down and hold the workpiece. According to the processing requirements, the pneumatic slider on the first linear slide rail module 6 is used to quickly move the primary platform 2 to a position below the cutting tool. Then, the motor of the linear lead screw module 7 drives the passive slider on the lead screw to precisely control the minute displacement of the primary platform 2, so that the workpiece is accurately positioned below the cutting tool. During the cutting process, the secondary platform 3 can slide on the primary platform 2 via the rodless cylinder 9 to further fine-tune the position of the workpiece. At the same time, the second linear slide rail module 10 ensures the stable movement of the secondary platform 3. The waste generated during cutting falls into the hollow area of the primary platform 2 through the holes of the material plate 5 and the secondary platform 3, and is then discharged through the inverted trapezoidal waste groove 8.
[0042] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A material cutting platform, characterized in that, include: A base (1), a primary platform (2) is slidably disposed on the top of the base (1), and a secondary platform (3) is slidably disposed on the top of the primary platform (2); The secondary platform (3) is provided with ejector cylinders (4) on both sides. The output shaft of the ejector cylinder (4) is provided with a material plate (5). The surface of the secondary platform (3) and the surface of the material plate (5) are provided with the same leakage holes as the workpiece head structure.
2. The material cutting platform according to claim 1, characterized in that: The top of the base (1) is slidably connected to the primary platform (2) via a first linear slide rail module (6) and a linear screw module (7). A pneumatic slider is slidably mounted on the first linear slide rail module (6) and fixedly connected to the primary platform (2). A passive slider is mounted on the screw of the linear screw module (7) and fixedly connected to the primary platform (2). The linear screw module (7) is driven by a motor.
3. The material cutting platform according to claim 1, characterized in that: The platform has an inverted trapezoidal waste trough (8) at its center. The first-level platform (2) is located directly above the waste trough and has a hollow structure. The hollow structure is located within the sliding stroke of the second-level platform (3).
4. The material cutting platform according to claim 1, characterized in that: A rodless cylinder (9) parallel to the secondary platform (3) is provided on either side of the primary platform (2), and the slider of the rodless cylinder (9) is fixedly connected to the bottom of the secondary platform (3).
5. A material cutting platform according to claim 4, characterized in that: The primary platform (2) is also symmetrically provided with a second linear slide rail module (10), and the secondary platform (3) is slidably disposed on the primary platform (2) via the second linear slide rail module (10).