Combined fitting jig for lens processing
By designing and combining bonding fixtures, and using trays and vacuum holes to adsorb lens holders, the problems of frequent use and difficult cleaning of high-temperature tape were solved, achieving efficient, low-cost and convenient operation in lens processing.
Patent Information
- Application Number
- CN202422600256.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-26
AI Technical Summary
During the lens assembly and bonding process, high-temperature tape has a short service life and is prone to attracting dust and dirt, resulting in complicated operation, high cost, and frequent cleaning.
Design a combined bonding fixture, including a tray, a positioning groove, and a vacuum hole. A robotic arm places the lens holder directly into the positioning groove, and the vacuum hole is used to adsorb and stabilize the lens holder. Then, the lens is bonded and combined in a high-temperature baking oven. After use, the tray is cleaned with alcohol.
It simplifies the lens processing procedure, reduces the use of high-temperature tape, lowers costs, and facilitates gripping and cleaning by automated equipment, thus improving operational efficiency.
Smart Images

Figure CN223618288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lens processing equipment, and in particular to a combined bonding fixture for lens processing. Background Technology
[0002] In the lens assembly and bonding industry, a diaphragm and high-temperature adhesive are typically used to bond lenses.
[0003] Its operation is complex, and its process includes:
[0004] 1. Fix the diaphragm on the carrier, manually (or mechanically) apply high-temperature tape in strips according to the diaphragm's texture (e.g., grooves), and use a blade to cut the high-temperature tape;
[0005] 2. Remove the protective film (high-temperature tape includes the adhesive layer and the protective film) and use the sticky side to adhere the bracket (lens bracket). Finally, install the lens in the next process.
[0006] Therefore, high-temperature tape has a short service life, easily attracts dust and dirt, and requires frequent replacement and cleaning. Utility Model Content
[0007] The main purpose of this invention is to propose a combined bonding fixture for lens processing, which aims to optimize the work process and save on the cost of high-temperature adhesive tape through the improved fixture; at the same time, it is easy to clean.
[0008] To achieve the above objectives, this utility model proposes a combined bonding fixture for lens processing, comprising:
[0009] The tray is provided with a clearance groove recessed from its upper wall;
[0010] A positioning groove, which is used to place a lens holder, is recessed in the upper wall of the positioning groove and is distributed in an array;
[0011] The positioning groove is rectangular in shape;
[0012] The corner end of the positioning groove is provided with an outwardly extending groove.
[0013] The upper wall of the positioning groove is provided with a vacuum hole that penetrates the wall of the tray.
[0014] The improved tray reduces the need for adhesive tape application and cleaning. A robotic arm directly places the lens holder into the positioning slot. When further positioning is required, the tray is placed on a vacuum device, where negative pressure is applied to the lower end of the vacuum port, stabilizing the lens holder in the positioning slot. The lens is then attached, and finally, the tray is placed in a high-temperature baking oven to bond the lens and holder. After use, the tray can be cleaned with alcohol. The structure is simple, stable, and easy for automated equipment to handle. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the front of the tray;
[0016] Figure 2 This is a diagram of the back of the tray;
[0017] Figure 3 This is a schematic diagram showing the overlap of the tray vacuum hole and the clearance groove.
[0018] Figure 4 This is a cross-sectional view of location A on tray;
[0019] Figure 5 This is a cross-sectional view of location B on tray.
[0020] In the picture,
[0021] 1 represents the pallet, and 10 represents the clearance groove.
[0022] 2 is the positioning groove, 2a is the recessed area, and 2b is the vacuum hole.
[0023] 3 represents the adsorption channel.
[0024] 4 represents the gap groove.
[0025] 5 is an inclined plane.
[0026] 6 is a chamfer. Detailed Implementation
[0027] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0028] It should be noted that if any directional indication (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial, etc.) is involved in the embodiments of this utility model, the directional indication is only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.
[0029] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," such descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.
[0030] like Figures 1 to 5 As shown, a combined bonding fixture for lens processing includes:
[0031] The tray 1 is provided with a relief groove 10 recessed from its upper wall;
[0032] Positioning groove 2, the positioning groove 2 is used to place the lens holder, the positioning groove 2 is recessed in the upper wall and distributed in an array;
[0033] The positioning groove 2 is rectangular in shape;
[0034] The corner end of the positioning groove 2 is provided with an outwardly extending groove position 2a;
[0035] The upper wall of the positioning groove 2 is provided with a vacuum hole 2b that penetrates the wall of the tray 1.
[0036] The improved tray 1 reduces the previous adhesive tape application process and eliminates the need for cleaning. A robotic arm directly places the lens holder into the positioning groove 2. When further positioning is required, the tray 1 is placed on a vacuum device, and negative pressure is applied to the lower end of the vacuum hole 2b, thus stabilizing the lens holder in the positioning groove 2. The lens is then attached, and finally, the tray is placed in a high-temperature baking oven to bond the lens and holder. After use, the tray 1 can be cleaned with alcohol. The structure is simple, stable, and convenient for automated equipment to handle.
[0037] Specifically, the positioning groove 2 is rectangular or square in shape, and can be set according to different shapes of the lens holder.
[0038] In this embodiment of the invention, the groove 2a is elliptical or circular in shape. This shape is easy to process; a hole can be directly formed using a CNC drill bit, effectively reducing production difficulty.
[0039] Specifically, the lower wall of the tray 1 is provided with longitudinally and transversely arranged adsorption channels 3, and the adsorption channels 3 are interconnected. The lower end of the vacuum hole 2b is located inside the adsorption channel 3. Through the interconnected adsorption channels 3, when the tray 1 is placed in the vacuum equipment, negative pressure can be applied to all positioning slots 2, thereby achieving adsorption of all lens holders.
[0040] In this embodiment of the utility model, at least two sides of the upper wall of the positioning groove 2 are provided with gap grooves 4 that are connected to each other. The gap grooves 4 are arranged adjacent to the inner peripheral wall of the positioning groove 2, such as... Figure 4 (Non-overlapping state). In the actual design, the vacuum hole 2b is directly adsorbed to the lens holder. When the lens is removed, an adsorption force will be formed between the vacuum hole 2b and the lens, which will cause the lens to get stuck when it is removed, especially in automated machinery. Therefore, in another design, the gap groove 4 and the vacuum hole 2b partially overlap, which facilitates the lens clamping and also ensures the stability of the adsorption.
[0041] Specifically, the gap groove 4 portion is connected to the vacuum hole 2b, as follows: Figure 3 .
[0042] In this embodiment of the utility model, the groove position 2a is provided through or recessed in the positioning groove 2, which can be set according to actual needs, thereby facilitating the clamping of the bracket.
[0043] Specifically, the upper wall of the positioning groove 2 has at least two inclined surfaces 5 on both sides, which serve as guides to facilitate the placement of the bracket.
[0044] In this embodiment of the utility model, at least two corner ends of the tray 1 are provided with chamfered corners 6, thereby achieving the function of alignment and facilitating placement on the vacuum device.
[0045] Specifically, the tray 1 is made of lead-aluminum alloy, which has low hardness and is easy to process.
[0046] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present utility model.
Claims
1. A combined bonding fixture for lens processing, characterized in that, include: The tray is provided with a clearance groove recessed from its upper wall; A positioning groove, which is used to place a lens holder, is recessed in the upper wall of the positioning groove and is distributed in an array; The positioning groove is rectangular in shape; The corner end of the positioning groove is provided with an outwardly extending groove. The upper wall of the positioning groove is provided with a vacuum hole that penetrates the wall of the tray.
2. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The positioning groove is rectangular or square in shape.
3. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The groove is elliptical or circular in shape.
4. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The lower wall of the tray is provided with adsorption channels arranged in a longitudinal and transverse manner, and the adsorption channels are interconnected. The lower end of the vacuum hole is located inside the adsorption channel.
5. The combined bonding fixture for lens processing as described in claim 1, characterized in that: At least two sides of the upper wall of the positioning groove are provided with gap grooves, and the gap grooves are arranged adjacent to the inner peripheral wall of the positioning groove.
6. The combined bonding fixture for lens processing as described in claim 5, characterized in that: The gap groove is connected to the vacuum hole.
7. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The groove is either through-hole or recessed into the positioning groove.
8. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The upper wall of the positioning groove has inclined surfaces on at least two sides.
9. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The tray has chamfered corners at at least two corner ends.
10. The combined bonding fixture for lens processing as described in claim 1, characterized in that: The tray is made of lead-aluminum alloy.