Texture forming equipment for artificial quartz stone plate

Abstract

The utility model relates to the technical field of quartz stone plate texture forming equipment, and discloses artificial quartz stone plate texture forming equipment which comprises a mounting plate, a stirring barrel is fixedly connected to the front side of the right end of the top face of the mounting plate, a motor is fixedly connected to the top of the stirring barrel, and the output end of the motor is fixedly connected with a transmission shaft. The other end of the transmission shaft is rotationally connected to the bottom of the inner wall of the stirring barrel, a first gear is fixedly connected to the portion, close to the top, of the outer wall of the transmission shaft, a fixing plate is fixedly connected to the portion, close to the middle, of the outer wall of the transmission shaft, and double-end gears are rotationally connected to the periphery of the fixing plate; the outer walls of the tops of the multiple double-end gears are engaged with the outer wall of the first gear, and the portions, close to the bottoms, of the outer walls of the double-end gears are fixedly connected with connecting plates. According to the utility model, the top of the stirring barrel is fixedly connected with the motor, so that quartz sand and glue are efficiently mixed and stirred, and subsequent use is facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of quartz slab texture forming equipment, and in particular to a texture forming equipment for artificial quartz slabs. Background Technology

[0002] In modern architectural decoration, people have increasingly higher demands for the aesthetics and personalization of decorative materials. Artificial quartz stone, as a high-quality building decoration material, is widely used in kitchen countertops, bathroom vanities, interior and exterior walls, and floors. To meet the aesthetic needs and decoration styles of different consumers, artificial quartz stone needs to possess a rich variety of textures. In high-end residential decoration, homeowners often want the quartz stone texture of their kitchen countertops to mimic the unique texture of natural marble, creating a luxurious and grand atmosphere. In commercial spaces such as hotels and restaurants, unique and novel texture designs can enhance the space's uniqueness and attractiveness, drawing in more customers. Therefore, developing efficient and precise texture forming technologies is crucial. Equipment has become crucial in meeting market demands. Amidst increasingly fierce competition in the artificial quartz slab market, companies are continuously increasing their investment in texture-forming technology and equipment research and development to enhance market share and product added value. Having advanced texture-forming equipment enables the production of products with exquisite textures and stable quality, becoming key to a company's success in the market. Some leading companies have launched a series of artificial quartz slab products with unique textures by developing new texture-forming equipment, meeting the market's demand for personalized, high-quality products, thereby gaining higher profits and market recognition. At the same time, advanced equipment can also improve production efficiency, reduce production costs, and enhance a company's market competitiveness.

[0003] Currently, the texture-forming equipment for artificial quartz slabs on the market mainly consists of raw material supply components and mixing and stirring components. Early texture production for artificial quartz slabs relied heavily on manual operations, such as manually applying pigments and carving textures. This method not only consumed a lot of manpower and time, but also resulted in product quality being greatly affected by the worker's skill level and experience, making it difficult to guarantee the consistency and stability of the texture. When carving textures manually, different workers may have differences in the depth of carving and the smoothness of the lines, leading to inconsistent product quality and a high defect rate, which could not meet the needs of large-scale industrial production. While the emergence of mechanized texture-forming equipment can solve the problem of low efficiency in traditional manual methods, raw material mixing is a crucial preliminary step in the automated production process of texture-forming equipment. If mixing is insufficient, subsequent molding and curing processes will be affected, especially when entering the pressing process. Uneven raw materials can lead to inconsistent mold filling, causing jams or even equipment malfunctions during the pressing process, thus interrupting the production flow. This not only requires time for equipment debugging and cleaning but also results in a significant waste of semi-finished products, severely reducing production efficiency. Traditional mixing equipment, such as common paddle mixers, has a relatively simple paddle design and mixing method. During the mixing process, the paddles can easily form mixing dead zones at the edges and bottom of the mixing tank, preventing some raw materials from fully participating in the mixing. Moreover, paddle mixers struggle to effectively disperse and blend raw materials of different densities and shapes. When adding fibrous additives, the fibers can easily become entangled on the paddles and cannot be evenly distributed throughout the raw material system, resulting in poor mixing effects. This undoubtedly greatly extends the product production cycle, significantly reducing the company's ability to deliver market orders. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a texture-forming device for artificial quartz stone slabs, which aims to improve the problem of insufficient mixing in traditional mixing equipment in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a texture-forming device for artificial quartz stone slabs, comprising an installation plate, a mixing tank fixedly connected to the front right side of the top surface of the installation plate, a motor fixedly connected to the top of the mixing tank, a drive shaft fixedly connected to the output end of the motor, the other end of the drive shaft rotatably connected to the bottom of the inner wall of the mixing tank, a gear one fixedly connected to the outer wall of the drive shaft near the top, a fixing plate fixedly connected to the outer wall of the drive shaft near the middle, double-headed gears rotatably connected to all four sides of the fixing plate, the top outer walls of multiple double-headed gears meshing with the outer walls of gear one, a connecting plate fixedly connected to the outer walls of the double-headed gears near the bottom, a gear two rotatably connected to the bottom of the outer wall of the connecting plate, the outer wall of the connecting plate meshing with gear two, stirring blades fixedly connected to the bottom of multiple gear twos, and a pressing mechanism provided on the top of the installation plate, the pressing mechanism being used for pressing, forming, and heating the quartz stone slab.

[0006] As a further description of the above technical solution:

[0007] The pressing mechanism includes a support column, the bottom of which is fixedly connected to the top surface of the mounting plate near the center front side. A hydraulic actuator is installed on the top rear side of the support column, and a pressing plate is fixedly connected to the output end of the hydraulic actuator. A placement box is fixedly connected to the center of the top surface of the mounting plate. A concave-convex sliding plate is slidably connected to the left side of the inner wall of the placement box, and a sliding baffle is slidably connected to the rear side of the inner wall of the placement box. A heating chamber is fixedly connected to the rear left end of the top surface of the mounting plate. Heaters are provided at both the left and right ends of the bottom of the inner wall of the heating chamber, and placement plates are provided at both the upper and lower ends of the inner wall of the heaters.

[0008] As a further description of the above technical solution:

[0009] Protective pads are fixedly connected to the left and right ends of the outer wall of the heating chamber, and protective strips are fixedly connected to the front and rear ends of the top of the heating chamber.

[0010] As a further description of the above technical solution:

[0011] A rotating door is slidably connected to the front side of the inner wall of the heating chamber, and protective pads are fixedly connected to the four corners of the top of the mounting plate.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the rotating door is fixedly connected to the left and right ends of the front side of each handle, and the outer wall of each handle is fixedly connected to an anti-slip sleeve.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the rear right side of the top of the mounting plate, and the controller is electrically connected to the mixing tank.

[0016] As a further description of the above technical solution:

[0017] Protective strips are fixedly connected to the bottom left and right sides of the outer wall of the support column, and handles are provided on the outer walls of the convex and concave sliding plate and the sliding baffle.

[0018] As a further description of the above technical solution:

[0019] The mixing tank has feed inlets at both the front and rear ends of the bottom of its outer wall, and protective sleeves are fixedly connected to the upper and lower ends of the outer wall near the middle.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, a motor is fixed at the top of the mixing tank. When the motor is driven, its output end is fixedly connected to the transmission shaft, which can drive the gear one and the fixed plate fixed at the top to rotate. At the same time, a double-headed gear is rotatably connected to the inner wall of the fixed plate, which meshes with the outer wall of the gear one, so that the double-headed gear and the gear two rotate, thereby achieving efficient mixing of quartz sand and glue, which is convenient for subsequent use.

[0022] 2. In this utility model, a support column is fixedly connected to the top surface of the mounting plate, and a hydraulic device is installed on the top of the support column. At the same time, a placement box is fixed to the top surface of the mounting plate, and a concave-convex sliding plate is slidably connected to the inner wall. The mixed quartz sand is poured into the placement box. The concave-convex design of the sliding plate allows the mixed quartz sand to develop textures after being pressed by the extrusion plate, thus achieving an irregular texture effect. This allows the quartz sand plate pressed on the placement plate to be heated at high temperature, thereby preserving its texture and meeting production requirements. Attached Figure Description

[0023] Figure 1 This is a front perspective view of the mounting plate of the texture forming device for artificial quartz stone slabs proposed in this utility model.

[0024] Figure 2 This is a partial structural diagram of the heating chamber of a texture-forming device for artificial quartz stone slabs proposed in this utility model.

[0025] Figure 3 This is a partial structural diagram of the motor of a texture-forming device for artificial quartz stone slabs proposed in this utility model.

[0026] Figure 4 This is a partial structural diagram of a placement box for a texture-forming device for artificial quartz stone slabs proposed in this utility model.

[0027] Figure 5 This is a partial structural diagram of the placement plate of the texture forming device for artificial quartz stone slabs proposed in this utility model.

[0028] Legend:

[0029] 1. Mounting plate; 2. Pressing mechanism; 201. Support column; 202. Hydraulic unit; 203. Extrusion plate; 204. Placement box; 205. Concave-convex sliding plate; 206. Heater; 207. Sliding baffle; 208. Heating chamber; 209. Placement plate; 3. Mixing tank; 4. Motor; 5. Gear 1; 6. Double-headed gear; 7. Fixing plate; 8. Connecting plate; 9. Gear 2; 10. Drive shaft; 11. Mixing blade; 12. Handle 1; 13. Protective strip; 14. Controller; 15. Handle 2; 16. Anti-slip sleeve; 17. Protective strip; 18. Protective pad; 19. Rotating door; 20. Protective pad; 21. Feed inlet; 22. Protective sleeve. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3This utility model provides an embodiment of a texture-forming device for artificial quartz stone slabs, comprising a mounting plate 1, a mixing tank 3 fixedly connected to the front right side of the top surface of the mounting plate 1, a motor 4 fixedly connected to the top of the mixing tank 3, a drive shaft 10 fixedly connected to the output end of the motor 4, the other end of the drive shaft 10 rotatably connected to the bottom of the inner wall of the mixing tank 3, a gear 5 fixedly connected to the outer wall of the drive shaft 10 near the top, a fixing plate 7 fixedly connected to the outer wall of the drive shaft 10 near the middle, and double-headed gears 6 rotatably connected around the fixing plate 7. The top outer walls of multiple double-headed gears 6 mesh with the outer walls of gears 5, and a connecting plate 8 fixedly connected to the outer walls of the double-headed gears 6 near the bottom. A gear 5 is fixedly connected to the outer wall of the 0 near the top. This gear 5 works together with the drive shaft 10 to transmit the power of the motor 4 to other components. A fixed plate 7 is fixedly connected to the outer wall of the drive shaft 10 near the middle. Multiple double-headed gears 6 are rotatably connected around the fixed plate 7. The top outer wall of these double-headed gears 6 meshes with the outer wall of the gear 5 to form an effective transmission chain. A gear 9 is rotatably connected to the bottom of the outer wall of the connecting plate 8. The outer wall of the connecting plate 8 meshes with the gear 9. Stirring blades 11 are fixedly connected to the bottom of the multiple gears 9. A pressing mechanism 2 is provided on the top of the mounting plate 1. The pressing mechanism 2 is used to press, form and heat the quartz stone slab.

[0032] Specifically, a mixing tank 3 is fixedly connected to the front right side of the top surface of the mounting plate 1. This mixing tank 3 is located above the entire device to facilitate mixing operations. A motor 4 is fixedly connected to the top of the mixing tank 3, which is the power source for the mixing tank 3 and provides rotational power. The output end of the motor 4 is fixedly connected to a drive shaft 10, and the other end of the drive shaft 10 is rotatably connected to the bottom of the inner wall of the mixing tank 3 to ensure that the material in the mixing tank 3 can be uniformly mixed. A connecting plate 8 is fixedly connected to the outer wall of each double-headed gear 6 near the bottom. A gear 9 is rotatably connected to the bottom of the outer wall of the connecting plate 8. The gear 9 meshes with the connecting plate 8 to ensure continuous power transmission. Stirring blades 11 are fixedly connected to the bottom of multiple gears 9. The stirring blades 11 directly act on the material in the mixing tank 3 to achieve the stirring function. In addition, a pressing mechanism 2 is also provided on the top of the mounting plate 1. This pressing mechanism 2 is specifically used to press, form, and heat quartz slabs to complete specific processing tasks.

[0033] Please see the appendix Figure 4 - Appendix Figure 5The pressing mechanism 2 includes a support column 201. The bottom of the support column 201 is fixedly connected to the top surface of the mounting plate 1 near the front of the middle. A hydraulic device 202 is installed on the rear side of the top of the support column 201. A pressing plate 203 is fixedly connected to the output end of the hydraulic device 202. A placement box 204 is fixedly connected to the middle of the top surface of the mounting plate 1. A concave-convex sliding plate 205 is slidably connected to the left side of the inner wall of the placement box 204. A sliding baffle 207 is slidably connected to the rear side of the inner wall of the placement box 204. A sliding baffle 207 is also slidably connected to the rear side of the inner wall of the placement box 204. This sliding baffle 207 can prevent items from sliding out of the placement box 204 during movement. A heating chamber 208 is fixedly connected to the rear side of the left end of the top surface of the mounting plate 1. Heaters 206 are provided at the bottom left and right ends of the inner wall of the heating chamber 208. Placement plates 209 are provided at the upper and lower ends of the inner wall of the heater 206.

[0034] Specifically, a hydraulic actuator 202 is carefully installed at the top rear side of the support column 201. The output port of the hydraulic actuator 202 is firmly connected to a pressing plate 203 to perform specific mechanical operations. In addition, a placement box 204 is fixedly connected to the middle area of ​​the top surface of the mounting plate 1. This placement box 204 is designed to accommodate and store items. At the rear left end of the top surface of the mounting plate 1, a heating chamber 208 is also fixedly connected. This heating chamber 208 is a special area for heating items. Heaters 206 are provided at both the left and right ends of the bottom of the inner wall of the heating chamber 208 to ensure uniform heating. In order to further improve the heating efficiency, placement plates 209 are provided at both the upper and lower ends of the inner wall of each heater 206. This maximizes the use of the heating space while ensuring that the items are heated evenly.

[0035] Please see the appendix Figure 1 - Appendix Figure 3 Protective pads 18 are fixedly connected to the left and right ends of the outer wall of the heating chamber 208. Protective strips 17 are fixedly connected to the front and rear ends of the top of the heating chamber 208. A rotating door 19 is slidably connected to the front side of the inner wall of the heating chamber 208. In addition, the front side of the inner wall of the heating chamber 208 is designed to be slidably connected to the rotating door 19. This design allows the rotating door 19 to be opened and closed flexibly, which is convenient for user operation. Protective pads 20 are fixedly connected to the four corners of the top of the mounting plate 1. Handles 15 are fixedly connected to the left and right ends of the front side of the outer wall of the rotating door 19. Anti-slip sleeves 16 are fixedly connected to the outer walls of multiple handles 15.

[0036] Specifically, protective pads 18 are firmly connected to both ends of the outer wall of the heating chamber 208. This design effectively protects the outer wall of the heating chamber 208 from external impacts and friction, thereby extending the service life of the heating chamber 208. At the same time, protective strips 17 are also firmly connected to the front and rear ends of the top of the heating chamber 208. These protective strips 17 can prevent the top from being impacted, further protecting the structural integrity of the heating chamber 208. Protective pads 20 are firmly connected to the four corners of the top of the mounting plate 1. These protective pads 20 can effectively protect the corners of the mounting plate 1 from damage, and also provide a safe operating environment for users. Handles 15 are firmly connected to both ends of the front side of the outer wall of the rotating door 19. The design of these handles 15 allows users to easily open and close the rotating door 19. To further improve the user experience, anti-slip sleeves 16 are firmly connected to the outer walls of multiple handles 15. These anti-slip sleeves 16 can effectively prevent users from slipping their hands during operation, thereby improving the safety of operation.

[0037] Please see the appendix Figure 1 - Appendix Figure 3 A controller 14 is fixedly connected to the rear right side of the top of the mounting plate 1. The controller 14 is electrically connected to the mixing tank 3. Protective strips 13 are fixedly connected to the left and right sides of the bottom of the outer wall of the support column 201. Handles 12 are provided on the outer walls of the convex and concave slide plate 205 and the sliding baffle 207. The outer walls of the convex and concave slide plate 205 and the sliding baffle 207 are designed to be equipped with handles 12. This design allows users to easily operate the convex and concave slide plate 205 and the sliding baffle 207. Feed inlets 21 are provided at the front and rear ends of the bottom of the outer wall of the mixing tank 3. Protective sleeves 22 are fixedly connected to the upper and lower ends of the outer wall of the mixing tank 3 near the middle.

[0038] Specifically, a controller 14 is fixedly connected to the rear right side of the top of the mounting plate 1. This design allows the controller 14 to be electrically connected to the mixing tank 3, thereby enabling control of the mixing tank 3. In addition, protective strips 13 are fixedly connected to the bottom left and right sides of the outer wall of the support column 201. This design can effectively protect the support column 201 from external collisions and wear. Furthermore, feed inlets 21 are designed at the front and rear ends of the bottom of the outer wall of the mixing tank 3. This design facilitates the addition of materials by the user. Finally, protective sleeves 22 are fixedly connected to the upper and lower ends of the outer wall of the mixing tank 3 near the middle. This design can effectively protect the mixing tank 3 from damage during use.

[0039] Working principle: A motor 4 is fixedly connected to the top of the mixing tank 3. When the motor 4 is driven, its output end is fixedly connected to the transmission shaft 10, which can drive the outer wall of the tank to rotate against the fixed gear 5 and the fixed plate 7. At the same time, a double-headed gear 6 is rotatably connected to the inner wall of the fixed plate 7. Its top is meshed with the outer wall of the gear 5, so that the connecting plate 8 fixed to the top of the double-headed gear 6 can drive the gear 9 to rotate. At the same time, the bottom of the double-headed gear 6 can mesh with the outer wall of the gear 9, so that the gear 9 can drive the transmission shaft 10 to stir and rotate on its own, thereby achieving efficient mixing of quartz sand and glue, which is convenient for subsequent use.

[0040] A support column 201 is fixedly connected to the mounting plate 1. A hydraulic device 202 is installed on the top of the support column 201. A placement box 204 is fixed in the middle of the top surface of the mounting plate 1. The inner wall of the placement box 204 is slidably connected to a convex-concave sliding plate 205. When the mixed quartz sand is poured into the placement box 204, the convex-concave design of the sliding plate 205 allows the mixed quartz sand to develop textures after being pressed by the extrusion plate 203, thus achieving an irregular texture effect. Furthermore, the sliding plate 205 can generate quartz plates with different textures. Finally, a heating chamber 208 is fixed inside the top left rear side of the mounting plate 1. Heaters 206 are installed on the bottom left and right ends of the inner wall of the heating chamber 208. This allows the pressed quartz sand plate on the placement plate 209 to be heated at high temperature, thereby preserving its texture and meeting production requirements.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A texture-forming device for artificial quartz stone slabs, comprising a mounting plate (1), characterized in that: A mixing tank (3) is fixedly connected to the front right side of the top surface of the mounting plate (1). A motor (4) is fixedly connected to the top of the mixing tank (3). A drive shaft (10) is fixedly connected to the output end of the motor (4). The other end of the drive shaft (10) is rotatably connected to the bottom of the inner wall of the mixing tank (3). A gear (5) is fixedly connected to the outer wall of the drive shaft (10) near the top. A fixing plate (7) is fixedly connected to the outer wall of the drive shaft (10) near the middle. Double-headed gears are rotatably connected to all four sides of the fixing plate (7). 6) The top outer walls of the multiple double-headed gears (6) mesh with the outer wall of gear one (5). A connecting plate (8) is fixedly connected to the outer wall of the double-headed gear (6) near the bottom. Gear two (9) is rotatably connected to the bottom of the outer wall of the connecting plate (8). The outer wall of the connecting plate (8) meshes with gear two (9). A stirring blade (11) is fixedly connected to the bottom of each of the multiple gear two (9). A pressing mechanism (2) is provided on the top of the mounting plate (1). The pressing mechanism (2) is used to press, form and heat the quartz slab.

2. The texture forming device for artificial quartz stone slabs according to claim 1, characterized in that: The pressing mechanism (2) includes a support column (201), the bottom of which is fixedly connected to the top surface of the mounting plate (1) near the front of the middle. A hydraulic device (202) is installed on the rear side of the top of the support column (201). An extrusion plate (203) is fixedly connected to the output end of the hydraulic device (202). A placement box (204) is fixedly connected to the middle of the top surface of the mounting plate (1). A concave-convex sliding plate (205) is slidably connected to the left side of the inner wall of the placement box (204). A sliding baffle (207) is slidably connected to the rear side of the inner wall of the placement box (204). A heating chamber (208) is fixedly connected to the rear side of the left end of the top surface of the mounting plate (1). A heater (206) is provided at both the left and right ends of the bottom of the inner wall of the heating chamber (208). A placement plate (209) is provided at both the upper and lower ends of the inner wall of the heater (206).

3. The texture forming device for artificial quartz stone slabs according to claim 2, characterized in that: Protective pads (18) are fixedly connected to the left and right ends of the outer wall of the heating chamber (208), and protective strips (17) are fixedly connected to the front and rear ends of the top of the heating chamber (208).

4. The texture forming device for artificial quartz stone slabs according to claim 2, characterized in that: A rotating door (19) is slidably connected to the front side of the inner wall of the heating chamber (208), and protective pads (20) are fixedly connected to the four corners of the top of the mounting plate (1).

5. The texture forming device for artificial quartz stone slabs according to claim 4, characterized in that: The outer wall of the rotating door (19) is fixedly connected to the left and right ends of the front side of the door, and the outer walls of the multiple handles (15) are fixedly connected to the anti-slip sleeves (16).

6. The texture forming device for artificial quartz stone slabs according to claim 1, characterized in that: A controller (14) is fixedly connected to the rear right side of the top of the mounting plate (1), and the controller (14) is electrically connected to the mixing tank (3).

7. The texture forming device for artificial quartz stone slabs according to claim 2, characterized in that: The outer wall of the support column (201) is fixedly connected with protective strips (13) on both the left and right sides, and the outer walls of the convex and concave sliding plate (205) and the sliding baffle (207) are provided with handles (12).

8. The texture forming device for artificial quartz stone slabs according to claim 1, characterized in that: The mixing tank (3) has a feed inlet (21) at the bottom front and rear ends of the outer wall, and a protective sleeve (22) is fixedly connected to the upper and lower ends of the outer wall near the middle.

Images