Ash discharging device for fly ash steel silo
By introducing a combination of a 0.6 MPa screw air compressor and a 0.2 MPa Roots blower into the fly ash steel silo ash discharge device, the problems of long homogenization time and poor ash discharge caused by fly ash caking in low-temperature environments were solved, and efficient fly ash transportation was achieved.
Patent Information
- Application Number
- CN202422872169.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing fly ash silo ash discharge devices are prone to fly ash caking in low-temperature environments, resulting in long homogenization times, poor ash discharge, and reduced conveying efficiency.
Based on the existing 0.2 MPa Roots blower low-pressure air pipe, a 0.6 MPa screw air compressor is added to form a combination of high-pressure and low-pressure air pipes, so as to achieve efficient homogenization and transportation of fly ash.
By combining high-pressure and low-pressure gas pipes, the homogenization time of fly ash is shortened, the ash discharge efficiency is improved, and the problems of homogenization and ash discharge are solved.
Smart Images
Figure CN223619344U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of industrial equipment technology, specifically to a fly ash steel silo ash discharge device. Background Technology
[0002] Fly ash steel silos are large bulk material storage containers, typically composed of a steel shell and internal support structure, manufactured using welding methods. They offer advantages such as large storage capacity, rapid unloading, long service life, and low overall cost, while also possessing high strength and rigidity, capable of withstanding significant pressure loads. The design of fly ash steel silos is flexible and reliable, allowing for customization in size and capacity to meet different application scenarios and customer requirements for storing high-temperature materials. Furthermore, they feature a specially designed manhole cover for airtight protection, preventing dust pollution, and are equipped with ladders, guardrails, and safety doors to enhance worker safety during access.
[0003] To better store the fly ash needed for production and avoid open-air storage that affects the environment and material efficiency, as well as the dangers of personnel management, steel silos for fly ash have been built. However, the current ash discharge device of the steel silos consists of multiple discharge ports that are homogenized through a low-pressure air pipe generated by a 0.2 MPa Roots blower before being transported. Since fly ash is a raw material for silicate products, the ambient temperature during winter storage causes condensation to form in the pipes, resulting in caking of the raw material. This leads to uneven homogenization, long homogenization time, poor conveying, and slow ash discharge. Utility Model Content
[0004] The purpose of this utility model is to provide a fly ash steel silo ash discharge device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a fly ash steel silo ash discharge device, comprising a storage frame, a Roots blower, and a screw air compressor, and further comprising:
[0006] A hopper is set at the bottom of the storage frame. The inner wall of the hopper is connected to a connecting pipe, and a manual valve is set on the outside of the connecting pipe. The inner wall of the connecting pipe is connected to a discharge pipe, and a regulating valve is set on the outside of the discharge pipe. The inner wall of the discharge pipe is connected to an ash discharge pipe, and a hoist is set at one end of the ash discharge pipe.
[0007] A low-pressure air pipe is installed on one side of the Roots blower. The inner wall of the low-pressure air pipe is connected to a first fixed pipe, and the other end of the first fixed pipe is connected to the inner wall of the ash discharge pipe.
[0008] A high-pressure air pipe is installed on one side of the screw air compressor. The inner wall of the high-pressure air pipe is connected to a second fixed pipe, and the other end of the second fixed pipe is connected to the inner wall of the ash discharge pipe. The second fixed pipe is connected to the inner wall of the connecting pipe through a flexible hose.
[0009] Preferably, a mounting frame is installed on the outside of the storage frame, and multiple mounting blocks are fixed on one side of the mounting frame.
[0010] Preferably, the inner wall of the mounting block is threaded with two horizontally arranged long bolts, and the outer side of the long bolts is provided with nuts.
[0011] Preferably, the outer side of the ash discharge pipe is provided with multiple sets of support hoops, and the bottom of the support hoops is fixed with a support frame.
[0012] Preferably, a fixing seat is installed on the inner wall of the support frame, and a fixing rod is fixed on one side of the fixing seat.
[0013] Preferably, a fixing ring is fixed to the outer side of the fixing rod, and a support block is fixed to the outer side of the fixing ring.
[0014] Preferably, a connecting ring is fixed to the top of the support block, and the inner wall of the connecting ring is fixed to the outer side of the second fixing tube.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] This invention, based on the original low-pressure air pipe homogenization and ash discharge system using only a 0.2 MPa Roots blower, adds a 75 kW screw air compressor with a set pressure of 0.6 MPa. This compressor is connected to the existing homogenization and ash discharge pipes, enabling both low-pressure and high-pressure homogenization and conveying. The raw materials are first homogenized via the 0.2 MPa low-pressure air pipe, and then the fly ash is further homogenized and conveyed via the 0.6 MPa high-pressure air pipe. This saves homogenization time and improves ash discharge efficiency in the steel silo ash discharge device, thus solving the problems of homogenization and ash discharge. Attached Figure Description
[0017] Figure 1 A schematic diagram of a preferred embodiment of the fly ash steel silo ash discharge device provided by this utility model;
[0018] Figure 2 A schematic diagram of the storage frame and hopper structure provided by this utility model;
[0019] Figure 3 Schematic diagram of the storage frame and mounting bracket provided by this utility model;
[0020] Figure 4 This is a schematic diagram of the bottom structure of the ash discharge pipe provided by this utility model.
[0021] In the diagram: 1. Storage frame; 2. Hopper; 3. Roots blower; 4. Screw air compressor; 5. Connecting pipe; 6. Discharge pipe; 7. Ash discharge pipe; 8. Low-pressure air pipe; 9. First fixed pipe; 10. High-pressure air pipe; 11. Second fixed pipe; 12. Mounting block; 13. Long bolt; 14. Support hoop; 15. Support frame; 16. Fixed seat; 17. Fixed rod; 18. Fixed ring; 19. Support block; 20. Connecting ring; 21. Mounting frame. Detailed Implementation
[0022] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0023] Please see Figures 1-4 As shown, a fly ash steel silo ash discharge device includes a storage frame 1, a Roots blower 3, and a screw air compressor 4. A hopper 2 is located at the bottom of the storage frame 1. A connecting pipe 5 connects to the inner wall of the hopper 2, and a manual valve is located on the outer side of the connecting pipe 5. A discharge pipe 6 connects to the inner wall of the connecting pipe 5, facilitating connection between the connecting pipe 5 and the discharge pipe 6. Similarly, the discharge pipe 6 connects to the ash discharge pipe 7, and a regulating valve is located on the outer side of the discharge pipe 6. The inner wall of the discharge pipe 6 connects to the ash discharge pipe 7, and a hoist is located at one end of the ash discharge pipe 7. A low-pressure air pipe 8 is located on one side of the Roots blower 3, and a first fixed pipe 9 connects to the inner wall of the low-pressure air pipe 8. The other end is connected to the inner wall of the ash discharge pipe 7. By setting up the Roots blower 3, it can be easily connected to the low-pressure air pipe 8. By setting up the low-pressure air pipe 8, it can be easily connected to the ash discharge pipe 7. The high-pressure air pipe 10 is set on one side of the screw air compressor 4. The inner wall of the high-pressure air pipe 10 is connected to the second fixed pipe 11, and the other end of the second fixed pipe 11 is connected to the inner wall of the ash discharge pipe 7. The second fixed pipe 11 is connected to the inner wall of the connecting pipe 5 through a hose. By setting up the screw air compressor 4, it can be easily connected to the high-pressure air pipe 10. By setting up the high-pressure air pipe 10, it can be easily connected to the second fixed pipe 11. By setting up the second fixed pipe 11, it can be easily connected to the ash discharge pipe 7.
[0024] A mounting frame 21 is installed on the outside of the storage frame 1, and multiple mounting blocks 12 are fixed on one side of the mounting frame 21. Two horizontally arranged long bolts 13 are threadedly connected to the inner wall of the mounting block 12, and nuts are provided on the outside of the long bolts 13. By using the mounting frame 21, the mounting blocks 12 and the long bolts 13 together, the storage frame 1 can be easily installed.
[0025] Multiple sets of support hoops 14 are provided on the outside of the ash discharge pipe 7, and a support frame 15 is fixed at the bottom of the support hoop 14; by using the support frame 15 and the support hoop 14 together, the ash discharge pipe 7 can be easily supported.
[0026] A fixing seat 16 is installed on the inner wall of the support frame 15. A fixing rod 17 is fixed horizontally on one side of the fixing seat 16. A fixing ring 18 is fixed on the outer side of the fixing rod 17. A support block 19 is fixed on the outer side of the fixing ring 18. A connecting ring 20 is fixed on the top of the support block 19. The inner wall of the connecting ring 20 is fixed to the outer side of the second fixing tube 11. By setting the fixing seat 16, the fixing rod 17 can be easily fixed. By setting the fixing rod 17, the fixing ring 18 can be easily fixed. By setting the fixing ring 18, the support block 19 can be easily fixed. By setting the support block 19 and the connecting ring 20, the second fixing tube 11 can be easily supported.
[0027] Working principle: First, install the low-pressure air pipe 8 on the Roots blower 3, then connect the first fixed pipe 9 to the low-pressure air pipe 8, then connect the first fixed pipe 9 to the ash discharge pipe 7, then install the high-pressure air pipe 10 on the screw air compressor 4, then connect the second fixed pipe 11 to the high-pressure air pipe 10, then connect the high-pressure air pipe 10 to the ash discharge pipe 7, and finally connect the hose on the ash discharge pipe 7 to the connecting pipe 5.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A fly ash steel silo ash discharge device, comprising a storage frame (1), a Roots blower (3), and a screw air compressor (4), characterized in that, Also includes: A hopper (2) is set at the bottom of the storage frame (1). The inner wall of the hopper (2) is connected to a connecting pipe (5), and a manual valve is set on the outside of the connecting pipe (5). The inner wall of the connecting pipe (5) is connected to a discharge pipe (6), and a regulating valve is set on the outside of the discharge pipe (6). The inner wall of the discharge pipe (6) is connected to an ash discharge pipe (7), and a hoist is set at one end of the ash discharge pipe (7). A low-pressure air pipe (8) is set on one side of the Roots blower (3). The inner wall of the low-pressure air pipe (8) is connected to a first fixed pipe (9), and the other end of the first fixed pipe (9) is connected to the inner wall of the ash discharge pipe (7). A high-pressure air pipe (10) is installed on one side of the screw air compressor (4). The inner wall of the high-pressure air pipe (10) is connected to a second fixed pipe (11), and the other end of the second fixed pipe (11) is connected to the inner wall of the ash discharge pipe (7). The second fixed pipe (11) is connected to the inner wall of the connecting pipe (5) through a hose.
2. The fly ash steel silo ash discharge device according to claim 1, characterized in that: An installation frame (21) is installed on the outside of the storage frame (1), and multiple installation blocks (12) are fixed on one side of the installation frame (21).
3. The fly ash steel silo ash discharge device according to claim 2, characterized in that: The inner wall of the mounting block (12) is threaded with two horizontally arranged long bolts (13), and the outer side of the long bolts (13) is provided with nuts.
4. The fly ash steel silo ash discharge device according to claim 1, characterized in that: Multiple sets of support hoops (14) are provided on the outside of the ash discharge pipe (7), and a support frame (15) is fixed at the bottom of the support hoop (14).
5. The fly ash steel silo ash discharge device according to claim 4, characterized in that: The inner wall of the support frame (15) is equipped with a fixing seat (16), and a fixing rod (17) is fixed on one side of the fixing seat (16) and is arranged horizontally.
6. The fly ash steel silo ash discharge device according to claim 5, characterized in that: A fixing ring (18) is fixed to the outside of the fixing rod (17), and a support block (19) is fixed to the outside of the fixing ring (18).
7. The fly ash steel silo ash discharge device according to claim 6, characterized in that: The top of the support block (19) is fixed with a connecting ring (20), and the inner wall of the connecting ring (20) is fixed with the outer side of the second fixing tube (11).