Automatic production line of thermosetting composite polystyrene insulation board and board turnover device

Abstract

The utility model discloses an automatic production line of a thermosetting composite polystyrene insulation board and a board turnover device. The board turnover device comprises a first turnover shaft and a second turnover shaft which are arranged in parallel, the first clamping structure is mounted on the first turnover shaft and moves relative to the rack along with the first turnover shaft; the second clamping structure is mounted on the second turnover shaft and moves relative to the rack along with the second turnover shaft; the first clamping structure is driven by the first power part to rotate around the first turnover shaft, and the second clamping structure is driven by the second power part to rotate around the second turnover shaft, so that the first clamping structure and the second clamping structure are folded or unfolded on the vertical plane. In this way, the workpiece can be stably overturned through the holding and clamping plate overturning device, the overturning operation of the heat preservation plate is achieved, slurry in the workpiece can flow back conveniently, the workpiece quality is improved, and the follow-up sorting procedure is matched for quality detection of the back face of the heat preservation plate.

Description

Technical Field

[0001] This utility model relates to the technical field of insulation board processing equipment, specifically to an automated production line and flipping device for thermosetting composite polystyrene insulation boards. Background Technology

[0002] In the production process of thermosetting composite polystyrene insulation boards (hereinafter referred to as insulation boards), for insulation boards transported from the ultra-negative pressure process production line, it is necessary to sort the incoming materials and remove unqualified products in order to ensure the quality of the insulation boards. However, in actual use scenarios, it is necessary to inspect both the top and bottom surfaces of the insulation boards. Therefore, providing a flipping device to flip the insulation boards to facilitate subsequent sorting processes has become a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0003] Therefore, this utility model provides an automated production line and flipping device for thermosetting composite polystyrene insulation boards. The flipping device enables the insulation boards to be flipped over, so as to facilitate the quality inspection of the reverse side of the insulation boards in subsequent sorting processes.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] This utility model provides a flipping device for an automated production line of thermosetting composite polystyrene insulation boards, the flipping device comprising:

[0006] A frame, which is installed beside the conveyor belt of the automated production line for thermosetting composite polystyrene insulation boards;

[0007] A tilting frame is connected to a drive force component and rotates relative to the frame in a vertical plane under the drive of the drive force component. The tilting frame includes a first tilting shaft and a second tilting shaft arranged in parallel.

[0008] A first clamping structure is mounted on the first tilting shaft and moves relative to the frame with the first tilting shaft.

[0009] A second clamping structure is mounted on the second tilting shaft and moves relative to the frame with the second tilting shaft.

[0010] The first clamping structure is connected to the first power component, and the second clamping structure is connected to the second power component. The first clamping structure rotates around the first flip axis under the drive of the first power component, and the second clamping structure rotates around the second flip axis under the drive of the second power component, so that the first clamping structure and the second clamping structure are brought together or unfolded in the vertical plane.

[0011] The initial position of the first clamping structure is at the incoming end of the workpiece (i.e., the insulation board). The insulation board, delivered from upstream equipment, first falls onto the first clamping structure. The initial position of the second clamping structure is at the outgoing end of the workpiece. During operation, after the workpiece is in place, the first clamping structure begins to rotate under the drive of the first power component. When the first clamping structure rotates to an appropriate angle, it rotates under the drive of the second power component, clamping the workpiece by the closing pressure of the first and second clamping structures. After the workpiece is clamped between the two clamping structures, the flipping frame, driven by the main power component, drives the first clamping structure, the second clamping structure, and the workpiece to rotate synchronously towards the initial position of the second clamping structure. After rotating to an appropriate angle, the first clamping structure stops and rotates in the opposite direction to its initial position, waiting for the next action. The second clamping structure holds the workpiece and continues to rotate towards its initial position to a horizontal stop, waiting for the workpiece to leave. In this way, the flipping device can smoothly flip the workpiece, realizing the flipping operation of the insulation board, to facilitate subsequent sorting processes for quality inspection of the reverse side of the insulation board.

[0012] In some embodiments, the active propulsion component is a dual-axis dual-drive structure.

[0013] In some embodiments, the first output shaft of the active power component is drivenly connected to the first screw, the first screw is drivenly connected to one end of the first rotating shaft, and the other end of the first rotating shaft is rotatably connected to the frame via a bearing.

[0014] In some embodiments, the second output shaft of the active power component is drivenly connected to the second screw, the second screw is drivenly connected to one end of the second rotating shaft, and the other end of the second rotating shaft is rotatably connected to the frame via a bearing.

[0015] In some embodiments, the first flip axis and the second flip axis are concentric axes.

[0016] In some embodiments, the flap device further includes:

[0017] A lifting motor is connected to the second clamping structure for transmission, so that the second clamping structure can move linearly at any angle.

[0018] In some embodiments, the first clamping structure includes a first flipping rod and a plurality of spaced-apart first clamping rods. The first flipping rod is throttle-connected to the first flipping shaft and moves with the first flipping shaft. One end of each of the first clamping rods is mounted on the first flipping rod.

[0019] In some embodiments, the second clamping structure includes a second flipping rod and a plurality of spaced-apart second clamping rods. The second flipping rod is throttle-connected to the second flipping shaft and moves with the second flipping shaft. One end of each of the second clamping rods is mounted on the second flipping rod.

[0020] In some embodiments, both the first power component and the second power component are servo motors.

[0021] This utility model also provides an automated production line for thermosetting composite polystyrene insulation boards, including the flipping device described above. Attached Figure Description

[0022] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0023] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0024] Figure 1 One of the structural schematic diagrams of the flip-plate device provided by this utility model;

[0025] Figure 2 This is the second structural schematic diagram of the flip-plate device provided by this utility model.

[0026] Explanation of reference numerals in the attached figures:

[0027] 100 - Tilting device, 200 - Conveyor belt, 300 - Upstream conveyor belt, 400 - Downstream conveyor belt;

[0028] 11-First flipping shaft, 12-Second flipping shaft, 13-Active power component, 14-First clamping rod;

[0029] 15-Second clamping rod, 16-First power component, 17-Second power component, 18-Lifting motor, 19-First tilting rod, 20-Second tilting rod. Detailed Implementation

[0030] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0031] The following is combined with Figure 1 and Figure 2 The flip-plate device provided by this utility model will be introduced. The arrow in the figure indicates the direction of workpiece movement.

[0032] In one specific embodiment, the flipping device 100 provided by this utility model is used in an automated production line for thermosetting composite polystyrene insulation boards. The flipping device 100 includes a frame, a flipping frame, a first clamping structure, and a second clamping structure. The frame is installed beside the conveyor belt 200 of the automated production line and serves as the mounting base for the flipping device 100 on the overall production line equipment, preventing the flipping device 100 from being suspended and ensuring its stability. The flipping frame is connected to a drive component and rotates relative to the frame in a vertical plane under the drive of the drive component. The flipping frame includes a first flipping shaft 11 and a second flipping shaft arranged in parallel. The flipping frame serves as the mounting base for the first and second clamping structures. The flipping frame can drive the synchronous rotation of the two clamping structures. The structure of the flipping frame should not interfere with the independent rotation of the two clamping structures; that is, the two clamping structures can either rotate synchronously with the flipping frame or rotate independently under the drive of the drive component.

[0033] The first clamping structure is mounted on the first tilting shaft 11 and moves relative to the frame with the first tilting shaft 11. The second clamping structure is mounted on the second tilting shaft and moves relative to the frame with the second tilting shaft. The first clamping structure is driven by the first power component, and the second clamping structure is driven by the second power component. The first clamping structure rotates around the first tilting shaft under the drive of the first power component, and the second clamping structure rotates around the second tilting shaft under the drive of the second power component, so that the first clamping structure and the second clamping structure are brought together or unfolded in the vertical plane.

[0034] The initial position of the first clamping structure is the receiving end of the workpiece (i.e., the insulation board). The insulation board processed by the upstream equipment, conveyed by the upstream conveyor belt 300, first falls onto the first clamping structure. The initial position of the second clamping structure is the discharging end of the workpiece. The downstream conveyor belt 400 on one side of the second clamping structure transports the flipped insulation board to the downstream station. During operation, after the workpiece is in place, the first clamping structure begins to rotate under the drive of the first power component. When the first clamping structure rotates to an appropriate angle, it rotates under the drive of the second power component, clamping the workpiece by the closing pressure of the first and second clamping structures. After the workpiece is clamped between the two clamping structures, the flipping frame, driven by the main power component, drives the first clamping structure, the second clamping structure, and the workpiece to rotate synchronously towards the initial position of the second clamping structure. After rotating to an appropriate angle, the first clamping structure stops and rotates in the opposite direction to its initial position, waiting for the next action. The second clamping structure holds the workpiece and continues to rotate towards its initial position to a horizontal stop, waiting for the workpiece to leave. In this way, the flipping device 100 can smoothly flip the workpiece to realize the flipping operation of the insulation board, so as to cooperate with the subsequent sorting process to inspect the quality of the reverse side of the insulation board.

[0035] In some embodiments, the active power component is a dual-axis dual-drive structure, which can drive simultaneously or independently. The first output shaft of the active power component is drivenly connected to the first screw, the first screw is drivenly connected to one end of the first tilting shaft, and the other end of the first tilting shaft is rotatably connected to the frame through a bearing. The second output shaft of the active power component is drivenly connected to the second screw, the second screw is drivenly connected to one end of the second tilting shaft, and the other end of the second tilting shaft is rotatably connected to the frame through a bearing.

[0036] To facilitate better entry of workpieces into the production line conveyor belt, the flipping device 100 also includes a lifting motor to adjust the clamping action due to different workpiece thicknesses. The lifting motor is connected to the second clamping structure for transmission, so that the second clamping structure can perform linear motion at any angle. The effective stroke of the second clamping structure is approximately 300 mm.

[0037] In specific application scenarios, the servo motor drives the shaft to rotate via gears. Six clamping rods (first clamping rod and second clamping rod) are connected to the shaft. The first clamping rod rotates from the horizontal position to 120 degrees, transferring the workpiece on the first clamping rod to the second clamping rod. Then the first clamping rod returns to the origin. After the second clamping rod rotates from the horizontal position to 160 degrees, the two clamping rods and the workpiece move upwards by 300mm. Then the second clamping rod continues to rotate to the horizontal position to 180 degrees.

[0038] In some embodiments, the first clamping structure includes a plurality of spaced-apart first clamping rods, one end of each first clamping rod being mounted on the first flip shaft; the second clamping structure includes a plurality of spaced-apart second clamping rods, one end of each second clamping rod being mounted on the second flip shaft; the first power component and the second power component are both servo motors; and the first flip shaft and the second flip shaft are concentric axes.

[0039] In one embodiment, such as Figure 1 and Figure 2 As shown, the first power component 16 (specifically a flipping motor, preferably a servo motor) drives the first flipping shaft 11, and the gears at both ends of the first flipping shaft 11 drive the gears on the first flipping rod 19 (the gears at both ends of the first flipping shaft mesh with the gears on the first flipping rod), causing the first flipping rod 19 to flip; the first power component 17 (specifically a flipping motor, preferably a servo motor) drives the second flipping shaft 12, and the second flipping shaft 12 drives the flipping frames at both ends, and the flipping frames drive the second flipping shaft 12 to flip; each of the flipping frames at both ends has a lifting mechanism, and the lifting motors 18 (servo motors) of the two lifting mechanisms lift synchronously, so as to realize the opening and closing lifting of the second flipping rod 20 and the first flipping rod 10, so as to adapt to clamping workpieces of different thicknesses.

[0040] During operation, the first flipping rod 19 (connected to six first clamping rods 14) waits in zone A (defined as the initial flipping angle of 0°), and then the workpiece enters zone A. The second flipping rod 20 waits at 10° to receive the clamping. The first flipping rod 19 lifts the workpiece and flips it to the 10° position, where it clamps the workpiece and flips it together to 110°. The first flipping rod 19 then returns to 0°, ready to receive the next workpiece, while the second flipping rod 20 receives the workpiece and continues flipping. As the second flipping rod 20 continues to flip, the lifting mechanism raises and lowers the second flipping rod 20, returning it to its original position (this original position will not interfere with zone B when flipped to 180°). Finally, the second flipping rod 20 places the workpiece in zone B. After the workpiece leaves zone B, the second flipping rod 20 quickly returns to the 10° position to wait for the clamping of the next workpiece. While returning, the lifting mechanism raises and lowers the second flipping rod 20 again, bringing it to a preset position (set according to different workpiece thicknesses). This position can accommodate the corresponding workpiece thickness and facilitates clamping.

[0041] In addition to the aforementioned flipping device, this utility model also provides an automated production line for thermosetting composite polystyrene insulation boards, including the flipping device.

[0042] The above specific embodiments further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above are only specific embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any modifications, equivalent substitutions, improvements, etc., made on the basis of the technical solution of this utility model should be included within the scope of protection of this utility model.

Claims

1. A flip-plate device for use in an automated production line of thermosetting composite polystyrene insulation boards, characterized in that, The flip-plate device includes: A frame, which is installed beside the conveyor belt of the automated production line for thermosetting composite polystyrene insulation boards; A tilting frame is connected to a drive force component and rotates relative to the frame in a vertical plane under the drive of the drive force component. The tilting frame includes a first tilting shaft and a second tilting shaft arranged in parallel. A first clamping structure is mounted on the first tilting shaft and moves relative to the frame with the first tilting shaft. A second clamping structure is mounted on the second tilting shaft and moves relative to the frame with the second tilting shaft. The first clamping structure is connected to the first power component, and the second clamping structure is connected to the second power component. The first clamping structure rotates around the first flip axis under the drive of the first power component, and the second clamping structure rotates around the second flip axis under the drive of the second power component, so that the first clamping structure and the second clamping structure are brought together or unfolded in the vertical plane.

2. The flip-plate device according to claim 1, characterized in that, The main propulsion component is a dual-axis, dual-drive structure.

3. The flip-plate device according to claim 2, characterized in that, The first output shaft of the active power component is driven by the first screw, the first screw is driven by one end of the first rotating shaft, and the other end of the first rotating shaft is rotatably connected to the frame through a bearing.

4. The flip-plate device according to claim 3, characterized in that, The second output shaft of the active power component is driven by the second screw, the second screw is driven by one end of the second rotating shaft, and the other end of the second rotating shaft is rotatably connected to the frame through a bearing.

5. The flip-plate device according to claim 4, characterized in that, The first flip axis and the second flip axis are concentric.

6. The flip-plate device according to claim 1, characterized in that, Also includes: A lifting motor is connected to the second clamping structure for transmission, so that the second clamping structure can move linearly at any angle.

7. The flip-plate device according to any one of claims 1-6, characterized in that, The first clamping structure includes a first flipping rod and a plurality of first clamping rods spaced apart. The first flipping rod is drivenly connected to the first flipping shaft and moves with the first flipping shaft. One end of each of the first clamping rods is mounted on the first flipping rod.

8. The flap device according to any one of claims 1-6, characterized in that, The second clamping structure includes a second flipping rod and a plurality of spaced second clamping rods. The second flipping rod is drivenly connected to the second flipping shaft and moves with the second flipping shaft. One end of each second clamping rod is mounted on the second flipping rod.

9. The flap device according to any one of claims 1-6, characterized in that, Both the first power component and the second power component are servo motors.

10. An automated production line for thermosetting composite polystyrene insulation boards, characterized in that, Includes the flap device as described in any one of claims 1-9.

Images