One-key adjustment bottle unscrambler

By designing a one-button adjustable bottle unscrambler, utilizing structures such as a bottle unscrambler disc, pulley assembly, and adjustable spacing components, the cumbersome adjustment problem of existing bottle unscramblers when changing bottle styles is solved, enabling rapid adaptation to the sorting of different bottle types and improving the applicability and adjustment efficiency of the equipment.

CN223619634UActive Publication Date: 2025-12-02JIANGSU JINWANG PACKING SCI TECH CO LTD
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Patent Information

Application Number
CN202520039650.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-02
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing bottle unscramblers require cumbersome equipment adjustments and take a long time to debug when changing to different bottle styles.

Method used

A one-button adjustable bottle unscrambler was designed. By configuring a bottle unscrambler tray, a pulley assembly, a bottle adjusting component, a spacing adjusting component, and bottle feeding blades, it can achieve adjustment of the pulley spacing and automatic adjustment of the bottle posture to adapt to the sorting needs of different bottles.

Benefits of technology

It enables quick and convenient adaptation to bottles of various sizes, improving the applicability and adjustment efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a one-key adjusting bottle unscrambler which comprises a bottle unscrambling disc, a bottle conveying line composed of a first belt wheel set and a second belt wheel set is connected to an outlet of the bottle unscrambling disc, a bottle adjusting assembly is arranged on the first belt wheel set, and a distance adjusting assembly is arranged below the first belt wheel set and used for adjusting the distance between bottle passing channels of the belt wheel sets. A conveying opening is formed in the side edge of the tail end of the second belt wheel set and communicated with the bottle collecting bin, and the bottle collecting bin is communicated with the bottle unscrambling disc. According to the utility model, the distance between the belt wheel sets can be adjusted to adapt to various bottle bodies with different thicknesses, the overall applicability is wide, and the conversion and adjustment are convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the field of bottle unscrambler technology, and in particular to a one-button adjustable bottle unscrambler. Background Technology

[0002] The basic principle of a bottle unscrambler is to utilize the distribution of the bottle's center of gravity, friction, centrifugal force, and other physical principles to disperse randomly piled bottles and arrange them neatly and orderly on a conveyor belt. The specific working principle may vary depending on the type of bottle unscrambler.

[0003] Bottle unscramblers are widely used in industries such as juice, tea beverages, dairy products, purified water, condiments, beer, sports drinks, and cosmetics, producing various bottle types. Serving as a buffer platform, they connect to the conveyor belts of labeling machines, filling machines, and capping machines, automatically feeding bottles and improving efficiency.

[0004] Existing bottle unscramblers can only unscramble single bottles. If different styles need to be changed, the equipment needs to be adjusted, which is a complicated process and takes a long time to debug. Utility Model Content

[0005] To address the aforementioned technical problems, a one-button adjustable bottle unscrambler is provided.

[0006] To achieve the above objectives, in a preferred embodiment of the present invention, the present invention includes a bottle sorting tray, the outlet of which is connected to a bottle feeding line consisting of a first pulley group and a second pulley group. The first pulley group is provided with a bottle adjusting component, and a distance adjusting component is provided below the first pulley group for adjusting the distance between the pulley groups passing through the bottle channel. The end side of the second pulley group is provided with a conveying port, which is connected to a bottle collecting chamber, and the bottle collecting chamber is connected to the bottle sorting tray.

[0007] In a preferred embodiment, the present invention may be further configured such that the bottle handling assembly includes a bottle-scraping arm, the end of which is hook-shaped, and a roller is mounted on the hook body. The bottle-scraping arm is fixed to a rotary cylinder, and the roller of the bottle-scraping arm is placed on the bottle passage.

[0008] In a preferred embodiment, the present invention may be further configured such that the support platform inside the bottle tray is inclined, with its highest point flush with the bottle feeding channel.

[0009] In a preferred embodiment, the present invention may be further configured such that a bottle feeding blade is provided at the outlet of the bottle feeding tray, the bottle feeding blade is connected to a power shaft, the power shaft assembly is provided on a connecting seat, and a displacement adjustment telescopic cylinder is provided on the connecting seat.

[0010] In a preferred embodiment, the present invention may be further configured such that a guide port consisting of four sets of guide plates is provided at the inlet end of the first pulley assembly, the first pulley assembly has two corresponding sets, and a plate is provided at the bottom of the gap to support the bottle body to move forward.

[0011] In a preferred embodiment, the present invention may be further configured such that the adjusting component includes a lead screw, the fixing brackets at both ends of the lead screw are respectively disposed on the pulley assembly base plate on the outward side and on the frame, the movable block on the lead screw is fixed to the pulley assembly base plate on the inward side, and another set of movable blocks on the lead screw is fixed to the support bar, the support bar is provided with a lifting slider assembly, which is connected to the plate body through the lifting slider assembly, and a transverse slider is provided at the corresponding position of the support bar and connected to the bottle adjusting component.

[0012] In a preferred embodiment, the present invention may be further configured such that a lifting ladder is provided in the bottle collection compartment, and the bottles are sent into the bottle sorting tray by the lifting ladder.

[0013] In a preferred embodiment, the present invention may be further configured such that a fulling device is provided on the side of the bottle feeding blade, and the fulling device is electrically connected to the control system of the elevator in the bottle collection chamber for opening and stopping the elevator.

[0014] Beneficial effects: This utility model of a one-button adjustable bottle unscrambler can adapt to bottles of various thicknesses by adjusting the spacing between the pulley sets, making it widely applicable and convenient and quick to switch and adjust. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0017] Figure 2 This is a schematic diagram of the bottle tray of this utility model.

[0018] Figure 3 This is a cross-sectional view of the bottle tray of this utility model.

[0019] Figure 4 This is a schematic diagram of the pulley assembly of this utility model.

[0020] Figure 5 This is a schematic diagram of the support strip of this utility model.

[0021] In the diagram, 1 is the bottle collection compartment; 2 is the bottle unloading tray; 3 is the full bottle device; 4 is the bottle conveying blade; 5 is the support platform; 6 is the first pulley assembly; 7 is the second pulley assembly; 8 is the bottle unloading arm; 9 is the conveying port; and 10 is the support bar. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-5 As shown, a one-button adjustable bottle unscrambler includes a bottle unscrambler tray 2. The outlet of the bottle unscrambler tray 2 is connected to a bottle feeding line composed of a first pulley group 6 and a second pulley group 7. A bottle adjustment component is provided on the first pulley group 6, and a distance adjustment component is provided below the first pulley group 6 to adjust the distance between the pulley groups passing through the bottle channel. A conveying port 9 is provided on the end side of the second pulley group 7, which is connected to the bottle collection chamber 1. The bottle collection chamber 1 is connected to the bottle unscrambler tray 2. In use, the bottles are arranged from the bottle unscrambler tray 2 and enter the bottle feeding line in a flat state. After passing through the bottle adjustment component, the bottles are hooked from the flat state and placed in a vertical state with the bottle mouth facing upwards. They are then conveyed by the pulley group. Bottles that are not properly adjusted will re-enter the bottle collection chamber 1 and then transfer to the bottle unscrambler tray 2.

[0024] The bottle handling assembly includes a bottle-scraping arm 8, the end of which is hook-shaped and a roller is mounted on the hook. The bottle-scraping arm 8 is fixed to a rotary cylinder, and the roller of the bottle-scraping arm 8 is placed on the bottle passage. The bottle openings of the bottles lying flat are facing different directions. Bottles with their openings facing forward can be hooked up by the hook, and then the bottle-scraping arm 8 moves upward after being hooked up, and then continues to the next cycle.

[0025] The support platform 5 inside the bottle tray 2 is inclined, with its highest point flush with the bottle feeding channel.

[0026] The bottle feeding tray 2 is provided with a bottle feeding blade 4 at its outlet. The bottle feeding blade 4 is connected to a power shaft. The power shaft assembly is provided on a connecting seat, and the connecting seat is provided with a displacement adjustment telescopic cylinder, which is adjusted according to the specifications of the bottle. During adjustment, it is adjusted together with the pulley assembly.

[0027] The inlet end of the pulley group 6 is provided with a guide port consisting of four sets of guide plates. The pulley group 6 is provided with two corresponding sets, and a plate is provided at the bottom of the gap to support the bottle body to move forward.

[0028] The adjusting assembly includes a lead screw, with fixed brackets at both ends of the lead screw respectively mounted on the outer side of the pulley assembly base plate and on the frame. A movable block on the lead screw is fixed to the inner side of the pulley assembly base plate, and another set of movable blocks on the lead screw is fixed to the support bar 10. A lifting slider assembly is provided on the support bar, which is connected to the plate body. A transverse slider is provided at the corresponding position on the support bar 10 and connected to the bottle adjusting assembly. The bottom plate body and the inner side of the pulley assembly base plate are simultaneously adjusted and displaced, so that the plate body can always maintain the middle position.

[0029] The bottle collection chamber 1 is equipped with an elevator that sends bottles into the bottle sorting tray 2. A bottle filling device 3 is installed on the side of the bottle feeding blade. The bottle filling device 3 is electrically connected to the control system of the elevator in the bottle collection chamber 1 and is used to start and stop the elevator. When the number of bottles in the bottle sorting tray 2 reaches a certain number, the bottle filling device 3 is triggered and sends a signal to stop the elevator from feeding bottles.

[0030] It should be noted that in this article, relational terms such as first and second are used only to distinguish one entity from another, and do not necessarily require or imply any such actual relationship or order between these entities.

[0031] The above examples are merely illustrative of this utility model and do not constitute a limitation on the scope of protection of this utility model. All designs that are the same as or similar to this utility model are within the scope of protection of this utility model.

Claims

1. A one-button adjustable bottle unscrambler, characterized in that, The system includes a bottle feeding tray (2), at the outlet of which is connected a bottle feeding line consisting of a first pulley group (6) and a second pulley group (7). A bottle adjusting component is provided on the first pulley group (6), and a distance adjusting component is provided below the first pulley group (6) to adjust the distance of the pulley group through the bottle channel. A conveying port (9) is provided on the end side of the second pulley group (7), which is connected to the bottle collection chamber (1), and the bottle collection chamber (1) is connected to the bottle feeding tray (2).

2. The one-button adjustable bottle unscrambler according to claim 1, characterized in that, The bottle handling assembly includes a bottle handling arm (8), the end of which is hook-shaped and a roller is mounted on the hook. The bottle handling arm (8) is fixed to a rotary cylinder and the roller of the bottle handling arm (8) is placed on the bottle passage.

3. The one-button adjustable bottle unscrambler according to claim 2, characterized in that, The support platform (5) inside the bottle tray (2) is inclined, and its highest point is flush with the bottle feeding channel.

4. The one-button adjustable bottle unscrambler according to claim 3, characterized in that, The bottle feeding plate (2) is provided with a bottle feeding blade (4) at its outlet. The bottle feeding blade (4) is connected to the power shaft. The power shaft assembly is provided on the connecting seat, and the connecting seat is provided with a displacement adjustment telescopic cylinder.

5. A one-button adjustable bottle unscrambler according to claim 4, characterized in that, The inlet end of the first pulley group (6) is provided with a guide port consisting of four sets of guide plates. The first pulley group (6) is provided with two corresponding sets, and a plate is provided at the bottom of the gap to support the bottle body to move forward.

6. A one-button adjustable bottle unscrambler according to claim 5, characterized in that, The adjustment assembly includes a lead screw, and the fixed brackets at both ends of the lead screw are respectively set on the pulley base plate on the outward side and on the frame. The movable block on the lead screw is fixed to the pulley base plate on the inward side, and another set of movable blocks on the lead screw is fixed to the support bar (10). The support bar is provided with a lifting slider assembly, which is connected to the plate body through the lifting slider assembly. A transverse slider is provided at the corresponding position of the support bar (10) and connected to the bottle adjustment assembly.

7. A one-button adjustable bottle unscrambler according to claim 6, characterized in that, The bottle collection compartment (1) is equipped with a lift, through which the bottles are sent into the bottle sorting tray (2).

8. A one-button adjustable bottle unscrambler according to claim 7, characterized in that, The side of the bottle delivery blade is provided with a full bottle device (3), which is electrically connected to the control system of the elevator in the bottle collection compartment (1) and is used to open and stop the elevator.