Cleaning equipment for horizontal dewatering cylinder of jig dyeing machine
By designing the support frame, dewatering chamber, liquid storage tank, and cleaning components to work in synergy, efficient cleaning of the horizontal dewatering drum of the dyeing machine is achieved, solving the problems of dirt residue and mold growth, and improving the cleaning effect and equipment flexibility.
Patent Information
- Application Number
- CN202423264063.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
After prolonged use, the horizontal dewatering drum of a dyeing machine is prone to accumulating dirt and growing mold, which is difficult to clean efficiently with existing technology.
A cleaning device comprising a support frame, a dehydration chamber, a dehydration cylinder, a liquid storage tank, and cleaning components is designed. The dehydration cylinder is rotated in opposite directions by a flushing section and a scrubbing section on a fixed plate. The liquid in the liquid storage tank is used to flush the dehydration cylinder in reverse through the flushing section, and the scrubbing section removes the attached dirt. The liquid guide strip and liquid guide pipe increase the liquid volume and pressure, thereby improving the cleaning effect.
It achieves efficient cleaning of the dewatering drum, softens and removes dirt easily, improves the flexibility and practicality of the equipment, and reduces the impact on the operation of the dewatering drum.
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Figure CN223620645U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of dyeing machine technology, and in particular to a cleaning device for the horizontal dewatering drum of a dyeing machine. Background Technology
[0002] A dyeing roll machine is a key piece of equipment used for dyeing textiles and is widely used in the textile printing and dyeing industry. The dewatering drum of the dyeing roll machine is an important component of the dyeing process, mainly used to remove excess water from the fabric after dyeing in order to facilitate subsequent drying.
[0003] A Chinese patent with authorization announcement number CN219568303U discloses a horizontal dewatering device for dyeing, comprising: a support frame, a dewatering chamber mounted on the support frame; a horizontally placed dewatering mechanism disposed inside the dewatering chamber, and a driving component abutting against the dewatering mechanism and connected to the support frame; the dewatering mechanism includes a horizontally placed dewatering cylinder, the dewatering cylinder being provided with multiple sets of abutment tracks; and the dewatering cylinder having a plurality of dewatering holes.
[0004] After prolonged use, dirt tends to accumulate on the outer wall of the dewatering drum of the aforementioned horizontal dewatering device for dyeing. If not cleaned in time, mold can easily grow on the drum wall, producing an unpleasant odor. Utility Model Content
[0005] To facilitate cleaning the outer wall of the dewatering drum, this application provides a cleaning device for the horizontal dewatering drum of a dyeing machine.
[0006] The cleaning device for the horizontal dewatering drum of a dyeing machine provided in this application adopts the following technical solution:
[0007] A cleaning device for a horizontal dewatering drum of a dyeing machine includes a support frame, a dewatering chamber, a dewatering drum, a liquid storage tank, and cleaning components, wherein:
[0008] The dehydration chamber is mounted on the support frame;
[0009] The dehydration cylinder is placed inside the dehydration chamber, rotates in conjunction with the dehydration chamber, and rotates around its own axis via a first power source.
[0010] The liquid storage tank and the dehydration chamber are internally connected;
[0011] The cleaning component is detachably installed between the dehydration chamber and the outer wall of the dehydration cylinder.
[0012] Optionally, the dehydration chamber has an opening on its side wall, and a fixing plate is detachably installed at the opening. The cleaning assembly includes a rinsing section and a scrubbing section, wherein:
[0013] Both the rinsing section and the washing section are mounted on the fixed plate, and the rinsing section is located below the washing section;
[0014] The flushing section and the liquid storage tank are internally connected;
[0015] The rinsing direction of the rinsing section is opposite to the rotation direction of the dehydration cylinder.
[0016] Optionally, the rinsing section includes a mounting strip, a liquid guiding strip, a liquid guiding tube, and a rinsing nozzle, wherein:
[0017] The mounting strip is mounted on the fixing plate;
[0018] The liquid guiding strip is mounted on the mounting strip, and the liquid guiding strip has a liquid guiding cavity inside;
[0019] The liquid outlet of the liquid guide tube is connected to the inside of the liquid guide cavity, the liquid inlet of the liquid guide tube is connected to the inside of the liquid storage tank, and a flushing pump is connected to the liquid guide tube.
[0020] The rinsing nozzle is mounted on the mounting strip and communicates with the inside of the liquid guiding cavity. Several rinsing nozzles are provided along the length of the dehydration cylinder.
[0021] Optionally, several liquid guide tubes are provided along the length of the dehydration cylinder.
[0022] Optionally, the liquid guiding strip can be detachably mounted to the mounting strip via a locking element.
[0023] Optionally, the mounting strip is provided with a groove, the liquid guiding strip is placed inside the groove and slides in cooperation with the groove, the locking member includes a locking bolt, the locking bolt passes through the side wall of the liquid guiding strip and is threadedly connected to the side wall of the liquid guiding strip, and the end of the locking bolt is connected to the side wall of the mounting strip.
[0024] Optionally, the washing section includes a brush plate and brush bristles, wherein:
[0025] The brush plate is detachably mounted on the fixed plate;
[0026] The brush bristles are mounted on the fixed plate and are in contact with the outer wall of the dewatering cylinder.
[0027] In summary, this application includes at least one of the following beneficial technical effects:
[0028] 1. Highly efficient cleaning of the dehydration drum is achieved through the coordinated operation of the support frame, dehydration chamber, dehydration cylinder, liquid storage tank, and cleaning components. During the cleaning process, liquid in the dehydration chamber flows into the liquid storage tank, while the cleaning components use a rinsing section and a scrubbing section on the fixed plate to locally clean the outer wall of the dehydration drum. The rinsing section is connected to the liquid storage tank, using a rinsing pump to pump liquid out of the tank and backwash the dehydration drum, enhancing the impact of the water flow on the dirt, while simultaneously rotating the drum to soften and remove the dirt. The scrubbing section cleans the dirt adhering to the drum wall as the drum rotates. The design of the liquid guide strip and pipe increases the liquid volume and pressure, improving the rinsing effect. The entire cleaning assembly is detachable, facilitating the replacement of parts according to different cleaning needs, improving the flexibility and practicality of the equipment. Attached Figure Description
[0029] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0030] Figure 2 This is a schematic diagram illustrating the relative positions of the dehydration chamber and the cleaning component in an embodiment of this application.
[0031] Figure 3 This is a schematic diagram illustrating the relative positions of the rinsing section and the scrubbing section in an embodiment of this application.
[0032] Explanation of reference numerals in the attached figures:
[0033] 1. Support frame; 2. Dehydration chamber; 21. Opening; 22. Fixing plate; 3. Dehydration cylinder; 4. Liquid storage tank; 5. Cleaning assembly; 51. Rinsing section; 511. Mounting strip; 512. Liquid guide strip; 513. Liquid guide pipe; 514. Rinsing nozzle; 615. Slide groove; 52. Washing section; 521. Brush plate; 522. Brush bristles; 53. Locking component. Detailed Implementation
[0034] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.
[0035] This application discloses a cleaning device for the horizontal dewatering drum of a dyeing machine.
[0036] A cleaning device for a horizontal dewatering cylinder of a dyeing machine includes a support frame 1, a dewatering chamber 2, a dewatering cylinder 3, a storage tank 4, and a cleaning assembly 5. The support frame 1 is placed on the ground, the dewatering chamber 2 is mounted on the support frame 1, and the dewatering cylinder 3 is placed inside the dewatering chamber 2 and rotates in conjunction with it, rotating around its own axis via a first power source. The storage tank 4 is connected to the interior of the dewatering chamber 2, and the cleaning assembly 5 is detachably installed between the outer walls of the dewatering chamber 2 and the dewatering cylinder 3.
[0037] The liquid separated from the dehydration chamber 2 flows into the storage tank 4 for storage. During the cleaning of the dehydration cylinder 3, the liquid inside the storage tank 4 is pumped out through the cleaning assembly 5 to partially clean the outer wall of the dehydration cylinder 3. The dehydration cylinder 3 is rotated during the cleaning process to facilitate cleaning.
[0038] An opening 21 is provided on the side wall of the dehydration chamber 2, and a fixing plate 22 is detachably installed at the opening 21. The cleaning assembly 5 includes a rinsing section 51 and a washing section 52, both of which are mounted on the fixing plate 22, with the rinsing section 51 located below the washing section 52. The rinsing section 51 is internally connected to the liquid storage tank 4, and the rinsing direction of the rinsing section 51 is opposite to the rotation direction of the dehydration cylinder 3.
[0039] During the cleaning of the dehydration drum 3, the drum 3 is rotated while being rinsed by the rinsing section 51 to remove and soften the dirt adsorbed on it. As the dirt on the dehydration drum 3 passes through the washing section 52, it is cleaned, further improving the convenience and cleanliness of cleaning the drum 3.
[0040] Since the rinsing direction of the rinsing section 51 is opposite to the rotation direction of the dehydration cylinder 3, the impact force of the rinsing water flow on the dehydration cylinder 3 is further increased, making it easier to rinse away the dirt attached to the dehydration cylinder 3.
[0041] The rinsing section 51 includes a mounting strip 511, a liquid guiding strip 512, a liquid guiding pipe 513, and rinsing nozzles 514. The mounting strip 511 is mounted on the fixing plate 22, and the liquid guiding strip 512 is mounted on the mounting strip 511, with a liquid guiding cavity inside. The liquid outlet of the liquid guiding pipe 513 communicates with the inside of the liquid guiding cavity, and the liquid inlet of the liquid guiding pipe 513 communicates with the inside of the liquid storage tank 4. A rinsing pump is connected to the liquid guiding pipe 513. The rinsing nozzles 514 are mounted on the mounting strip 511 and communicate with the inside of the liquid guiding cavity. Several rinsing nozzles 514 are arranged along the length of the dehydration cylinder 3.
[0042] When the dehydration cylinder 3 needs cleaning, the liquid inside the storage tank 4 is pumped into the liquid guide pipe 513 by the flushing pump, and then flows into the liquid guide chamber. The liquid is then sprayed from the flushing nozzle 514 onto the dehydration cylinder 3 to wash away the dirt adhering to it. Using the wastewater from dehydration to flush the dehydration cylinder 3 improves the utilization rate of the wastewater.
[0043] Several liquid guide pipes 513 are provided along the length of the dehydration cylinder 3. The amount of liquid pumped into the liquid guide chamber is increased through multiple liquid guide pipes 513, which further increases the liquid pressure inside the liquid guide chamber, further increases the spray pressure of the rinsing nozzle 514, and improves the cleaning effect of the dehydration cylinder 3.
[0044] The liquid guiding strip 512 is detachably mounted on the mounting strip 511 via the locking member 53. When cleaning the dehydration cylinder 3 is not required, the rinsing section 51 and the washing section 52 can be removed from the fixing plate 22 to reduce the impact of the rinsing section 51 and the washing section 52 on the dehydration of the dehydration cylinder 3. At the same time, it also facilitates the replacement of different models of rinsing section 51 and washing section 52 for different cleaning requirements.
[0045] The mounting strip 511 has a groove 615, and the liquid guiding strip 512 is placed inside the groove 615 and slides in cooperation with the groove 615. The locking member 53 includes a locking bolt, which passes through the side wall of the liquid guiding strip 512 and is threadedly connected to the side wall of the liquid guiding strip 512. The end of the locking bolt is connected to the side wall of the mounting strip 511.
[0046] When installing the liquid guiding strip 512, it is placed in the slide groove 615, and the inner wall of the slide groove 615 limits the liquid guiding strip 512, thereby improving its working stability. At the same time, the locking bolt is threaded to the side wall of the liquid guiding strip 512, which not only improves the ease of locking the liquid guiding strip 512, but also further enhances its installation stability.
[0047] The brush plate 521 is detachably mounted on the fixing plate 22; the bristles 522 are mounted on the fixing plate 22 and contact the outer wall of the dewatering cylinder 3. This facilitates the replacement of different bristles 522 or the removal of the bristles 522 according to different cleaning needs, reducing the impact on the operation of the dewatering cylinder 3. The way the brush plate 521 is fixed to the fixing plate 22 is the same as the way the liquid guide strip 512 is fixed.
[0048] The implementation principle of a cleaning device for a horizontal dewatering drum of a dyeing machine according to an embodiment of this application is as follows: Through the coordinated operation of the support 1, dewatering chamber 2, dewatering drum 3, liquid storage tank 4, and cleaning component 5, efficient cleaning of the dewatering drum 3 is achieved. During the cleaning process, the liquid in the dewatering chamber 2 flows into the liquid storage tank 4 for storage, while the cleaning component 5 performs localized cleaning of the outer wall of the dewatering drum 3 through the rinsing section 51 and the scrubbing section 52 on the fixing plate 22. The rinsing section 51 is connected to the liquid storage tank 4, and uses a rinsing pump to pump the liquid out of the liquid storage tank 4 to perform reverse rinsing of the dewatering drum 3, thereby enhancing the impact force of the water flow on the dirt, and simultaneously causing the dewatering drum 3 to rotate to facilitate the softening and removal of dirt. The scrubbing section 52 cleans the dirt adhering to the drum wall as the dewatering drum 3 rotates through. The design of the liquid guide strip 512 and the liquid guide pipe 513 increases the liquid volume and pressure, improving the rinsing effect.
[0049] The entire cleaning assembly is detachable, facilitating component replacement according to different cleaning needs, thus improving the flexibility and practicality of the equipment. The above are all preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.
Claims
1. A cleaning device for the horizontal dewatering drum of a dyeing machine, characterized in that: Includes a support frame (1), a dehydration chamber (2), a dehydration cylinder (3), a liquid storage tank (4), and a cleaning assembly (5), wherein: The dehydration chamber (2) is mounted on the support (1); The dehydration cylinder (3) is placed inside the dehydration chamber (2), rotates in conjunction with the dehydration chamber (2), and rotates around its own axis via a first power source; The liquid storage tank (4) and the dehydration chamber (2) are internally connected; The cleaning component (5) is detachably installed between the outer wall of the dehydration chamber (2) and the dehydration cylinder (3).
2. The cleaning equipment for the horizontal dewatering drum of a dyeing machine according to claim 1, characterized in that: The dehydration chamber (2) has an opening (21) on its side wall, and a fixing plate (22) is detachably installed at the opening (21). The cleaning assembly (5) includes a rinsing section (51) and a scrubbing section (52), wherein: Both the rinsing section (51) and the washing section (52) are mounted on the fixing plate (22), and the rinsing section (51) is located below the washing section (52); The flushing section (51) and the liquid storage tank (4) are internally connected; The rinsing direction of the rinsing section (51) is opposite to the rotation direction of the dehydration cylinder (3).
3. A cleaning device for a horizontal dewatering drum of a dyeing machine according to claim 2, characterized in that: The rinsing section (51) includes an installation strip (511), a liquid guiding strip (512), a liquid guiding tube (513), and a rinsing nozzle (514), wherein: The mounting strip (511) is mounted on the fixing plate (22); The liquid guiding strip (512) is mounted on the mounting strip (511), and the liquid guiding strip (512) has a liquid guiding cavity inside; The liquid outlet of the liquid guide tube (513) is connected to the inside of the liquid guide cavity, the liquid inlet of the liquid guide tube (513) is connected to the inside of the liquid storage tank (4), and a flushing pump is connected to the liquid guide tube (513). The flushing nozzle (514) is mounted on the mounting strip (511) and communicates with the inside of the liquid guiding cavity. A plurality of the flushing nozzles (514) are provided along the length of the dehydration cylinder (3).
4. A cleaning device for a horizontal dewatering drum of a dyeing machine according to claim 3, characterized in that: The liquid guide tube (513) is provided with several tubes along the length of the dehydration cylinder (3).
5. A cleaning device for a horizontal dewatering drum of a dyeing machine according to claim 3, characterized in that: The liquid guiding strip (512) is detachably mounted on the mounting strip (511) via the locking member (53).
6. A cleaning device for a horizontal dewatering drum of a dyeing machine according to claim 5, characterized in that: The mounting strip (511) is provided with a groove (615), the liquid guiding strip (512) is placed inside the groove (615) and slides in cooperation with the groove (615), the locking member (53) includes a locking bolt, the locking bolt passes through the side wall of the liquid guiding strip (512) and is threadedly connected to the side wall of the liquid guiding strip (512), and the end of the locking bolt is connected to the side wall of the mounting strip (511).
7. A cleaning device for a horizontal dewatering drum of a dyeing machine according to claim 2, characterized in that: The washing section (52) includes a brush plate (521) and bristles (522), wherein: The brush plate (521) is detachably mounted on the fixing plate (22); The bristles (522) are mounted on the fixed plate (22), and the bristles (522) are in contact with the outer wall of the dewatering cylinder (3).
Citation Information
Patent Citations
Horizontal dehydration device for jig dyeing
CN219568303U