Tool piece facilitating field installation of prefabricated bay window wallboard hanging ring
By using the grouting pipe and grout outlet pipe of the tooling to grout the lifting ring, the problem of protrusion of the precast bay window lifting ring was solved, achieving the effect of simplified installation and green construction.
Patent Information
- Application Number
- CN202422962910.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-03
AI Technical Summary
During construction, protruding precast bay window hanging rings prevent accurate installation, increasing the need for additional cutting and repair work, which affects construction progress and costs.
The tooling is designed to facilitate on-site installation of prefabricated bay window wall panel lifting rings. Grouting is performed through grouting pipes and outlet pipes to fill the grouting holes, sealing the portion of the lifting ring that extends beyond the top. The grouting material is then used to wrap and seal the lifting ring, simplifying the installation process.
It reduces on-site cutting and repair work, reduces construction waste, conforms to the concept of green construction, and improves installation efficiency and construction progress.
Smart Images

Figure CN223621059U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of interior decoration technology, and more specifically, to a tooling component that facilitates on-site installation of prefabricated bay window wall panel hanging rings. Background Technology
[0002] With the rapid development of the construction industry and the continuous advancement of technology, precast components have been widely used in building construction due to their advantages such as high efficiency, energy saving, and environmental protection. Among them, vertical components, as an important part of the building structure, have their production methods and installation processes directly affecting the cost, quality, and schedule of the project. In order to actively respond to the call for cost reduction and energy conservation and emission reduction, some precast component manufacturers have adopted a design scheme of pre-embedded lifting rings for vertical cranes when producing vertical components. This approach not only simplifies the lifting process of components but also effectively reduces construction costs.
[0003] However, with the updating of architectural design concepts and the implementation of new regulations for residential buildings in Beijing, the design of bay windows has gradually changed from the traditional outward projection to bay windows facing inward. This has led to a problem in practical applications: because the hanging rings are above the elevation surface of the prefabricated components, when the bay window components are installed on the construction site, the hanging rings of the prefabricated bay windows already installed on the previous floor will protrude, making it impossible for the bay window components on this floor to be accurately installed in the predetermined position. This problem not only affects the construction progress, but also requires additional personnel to cut the protruding hanging rings, increasing the workload and cost. Therefore, it is necessary to improve and optimize this design. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, this utility model provides a tooling component that facilitates on-site installation of prefabricated bay window wall panel lifting rings, which has the advantages of simple operation and cost savings.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tooling component for on-site installation of prefabricated bay window wall panel hanging rings, comprising a tooling embedded part and a base plate, wherein the tooling embedded part is composed of a top plate and a side plate, the top plate is located on top of the side plate, and two sets of grouting holes are fixedly opened on the top of the top plate;
[0006] Two sets of nuts are fixedly welded to the top of the base plate. Both sets of nuts are located inside the tooling embedded parts. Two sets of reserved through holes are opened at the bottom of the base plate. The positions of the two sets of reserved through holes correspond to the nuts.
[0007] As a preferred technical solution of this utility model, the tooling also includes bolts, there are two sets of bolts, and they correspond to two sets of nuts. The base plate can be installed on the bottom edge mold by bolts.
[0008] As a preferred technical solution of this utility model, the tooling embedded part and the base plate are made of mm iron plate, and the tooling embedded part is trapezoidal in shape with an incline at the top and bottom, which facilitates demolding.
[0009] As a preferred embodiment of this utility model, there are two sets of grouting holes, and the diameter of both sets of grouting holes is 20mm.
[0010] As a preferred embodiment of this utility model, a grout outlet pipe can be installed in the grouting hole on the left, and a grouting pipe can be installed in the grouting hole on the right for grouting.
[0011] As a preferred embodiment of this utility model, the internal cavities of the top plate and side plate are responsible for filling the slurry, and the bottom plate is detachably installed at the bottom of the side plate, and can be removed when filling the slurry.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model uses a grout outlet pipe and a grouting pipe to grout the inside of two sets of grouting holes. By filling the inside of the tooling embedded parts with filler, the part of the lifting ring that exceeds the elevation is wrapped and sealed tightly with grout. Compared with the traditional installation method, this device reduces on-site cutting and repair work, significantly reduces the generation of construction waste, reduces the burden on the environment, conforms to the concept of green construction, and liberates labor, making the installation work easier and faster and improving work efficiency.
[0014] 2. This utility model is made of five sets of 6mm iron plates, with a simple structure and easy to carry. It can effectively avoid the installation problems caused by the protrusion of the lifting ring in the traditional installation method. After the filling is completed inside the tooling embedded part, the tooling embedded part can be easily removed by its top and bottom inclined design, preventing the filling from being damaged. This further speeds up the construction progress, shortens the construction period, and injects new vitality into the sustainable development of the construction industry. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is an exploded view of the present invention;
[0017] Figure 3 This is the left view of the present invention;
[0018] Figure 4 This is a front view of the present invention;
[0019] Figure 5 This is a top view of the present invention;
[0020] Figure 6 This is a schematic diagram of the installation structure of the tooling embedded part of this utility model;
[0021] Figure 7 This is an enlarged view of the structure at point A of this utility model.
[0022] In the diagram: 1. Tooling embedded part; 2. Top plate; 3. Side plate; 4. Grouting hole; 5. Bottom plate; 6. Reserved through hole; 7. Nut; 8. Bolt; 9. Grout outlet pipe; 10. Grouting pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figures 1 to 7 As shown, this utility model provides a tooling component for on-site installation of prefabricated bay window wall panel hanging rings, including tooling embedded part 1 and bottom plate 5. Tooling embedded part 1 is composed of top plate 2 and side plate 3. Top plate 2 is located on top of side plate 3. Two sets of grouting holes 4 are fixedly opened on the top of top plate 2.
[0025] Two sets of nuts 7 are fixedly welded to the top of the base plate 5. Both sets of nuts 7 are located inside the tooling embedded part 1. Two sets of reserved through holes 6 are opened at the bottom of the base plate 5. The positions of the two sets of reserved through holes 6 correspond to the nuts 7.
[0026] After the device completes production, the worker can place the tooling embedded part 1 and the base plate 5 above the bottom edge mold, and insert the bolt 8 through the interior of the base plate 5. Then, rotate the bolt 8, and the bolt 8 and nut 7 will be threaded together, so that the bolt 8 fixes the base plate 5 and the bottom edge mold. Then, the worker inserts a taller PVC20 pipe into the grouting hole 4 on the left side of the top of the top plate 2, extending it to the outer wall of the plane of the top plate 2 as the grout outlet pipe 9. Then, a shorter PVC20 pipe is inserted into the grouting hole 4 on the right side of the top of the top of the top plate 2, extending it to the outer wall of the plane of the top plate 2 as the grouting pipe 10, and ensures... The insertion depth of the embedded part 1 should not exceed 5mm. After installation, workers will perform a series of follow-up tasks for the embedded part 1, including pouring concrete, steam curing, and demolding. After the mold is removed, check the cavity inside the embedded part 1 and whether the PVC20 pipe is permeable. Water can be used to inject grout through the grout outlet pipe 9 and the grouting pipe 10. If water flows out of the cavity, the position of the embedded part 1 is satisfied, forming a complete cavity with grouting conditions. This operation is referred to as post-grouting after lifting. After the device is manufactured and ready for use, it needs to be hoisted and assembled on site. Figure 6and Figure 7 As shown, the lifting ring and its top part exceeding the elevation are fixed. At this time, the part of the lifting ring that exceeds the elevation is exactly located in the internal cavity of the tooling embedded part 1. At this time, the worker can carry out the post-grouting operation of the lifting ring. The worker first grouts at the grouting pipe 10. After the grout flows out of the grouting pipe 9 for about 1 minute, it can be proved that the grouting material in the tooling embedded part 1 is full. At this time, the lifting ring is wrapped and sealed tightly by the grouting material, and the grouting work of the tooling embedded part 1 is completed.
[0027] Grouting is performed inside the two sets of grouting holes 4 through the grout outlet pipe 9 and the grouting pipe 10. This device fills the inside of the tooling embedded part 1 with filler, so that the part of the lifting ring that exceeds the elevation is wrapped and sealed tightly with grout. Compared with the traditional installation method, this device reduces on-site cutting and repair work, significantly reduces the generation of construction waste, reduces the burden on the environment, conforms to the concept of green construction, and liberates labor, making the installation work easier and faster and improving work efficiency.
[0028] The tooling also includes bolts 8, which consist of two sets and correspond to two sets of nuts 7. The base plate 5 can be installed on the bottom mold via bolts 8.
[0029] By connecting with the bottom mold, the device can detect whether the cavity of the tooling embedded part 1 and the PVC20 pipe are permeable after the molding is completed, ensuring that the device position is met to form a complete cavity with grouting conditions.
[0030] The tooling embedded part 1 and the base plate 5 are made of 6mm iron plate, and the tooling embedded part 1 is trapezoidal in shape with an incline at the top and bottom to facilitate demolding.
[0031] The inclined design allows the tooling embedded part 1 to be easily removed after the grouting is completed, avoiding jamming.
[0032] Made from five sets of 6mm iron plates, it has a simple structure and is easy to carry. It can effectively avoid the installation problems caused by the protrusion of the lifting ring in the traditional installation method. After the filling is completed inside the tooling embedded part 1, the top and bottom of the tooling embedded part 1 can be easily removed by its inclined design, which prevents the filling from being damaged. This further speeds up the construction progress, shortens the construction period, and injects new vitality into the sustainable development of the construction industry.
[0033] There are two sets of grouting holes 4, and the diameter of both sets of grouting holes 4 is 20mm.
[0034] Two sets of grouting holes 4 are responsible for installing the grout outlet pipe 9 and the grouting pipe 10 to realize the grouting operation.
[0035] The left grouting hole 4 can be fitted with a grout outlet pipe 9, and the right grouting hole 4 can be fitted with a grout outlet pipe 10, which is responsible for grouting.
[0036] Grouting is carried out at 10 grouting pipes. After the grout flows out of the grout outlet pipe 9 for about 1 minute, it can be confirmed that the grout in the tooling embedded part 1 compartment is full.
[0037] The internal cavities of the top plate 2 and the side plate 3 are responsible for filling the grout. The bottom plate 5 is detachably installed at the bottom of the side plate 3 and can be removed when filling the grout.
[0038] When filling the tooling embedded part 1 with grout, the base plate 5 can be removed, thereby allowing the lifting ring to enter the interior of the tooling embedded part 1.
[0039] Working principle and usage process of this utility model:
[0040] After the device completes production, the worker can place the tooling embedded part 1 and the base plate 5 above the bottom edge mold, and insert the bolt 8 through the interior of the base plate 5. Then, rotate the bolt 8, and the bolt 8 and nut 7 will be threaded together, so that the bolt 8 fixes the base plate 5 and the bottom edge mold. Then, the worker inserts a taller PVC20 pipe into the grouting hole 4 on the left side of the top of the top plate 2, extending it to the outer wall of the plane of the top plate 2 as the grout outlet pipe 9. Then, a shorter PVC20 pipe is inserted into the grouting hole 4 on the right side of the top of the top of the top plate 2, extending it to the outer wall of the plane of the top plate 2 as the grouting pipe 10, and ensures... The insertion depth of the embedded part 1 should not exceed 5mm. After installation, workers will perform a series of follow-up tasks for the embedded part 1, including pouring concrete, steam curing, and demolding. After the mold is removed, check the cavity inside the embedded part 1 and whether the PVC20 pipe is permeable. Water can be used to inject grout through the grout outlet pipe 9 and the grouting pipe 10. If water flows out of the cavity, the position of the embedded part 1 is satisfied, forming a complete cavity with grouting conditions. This operation is referred to as post-grouting after lifting. After the device is manufactured and ready for use, it needs to be hoisted and assembled on site. Figure 6 and Figure 7 As shown, the lifting ring and its top part exceeding the elevation are fixed. At this time, the part of the lifting ring that exceeds the elevation is exactly located in the internal cavity of the tooling embedded part 1. At this time, the worker can carry out the post-grouting operation of the lifting ring. The worker first grouts at the grouting pipe 10. After the grout flows out of the grouting pipe 9 for about 1 minute, it can be proved that the grouting material in the tooling embedded part 1 is full. At this time, the lifting ring is wrapped and sealed tightly by the grouting material, and the grouting work of the tooling embedded part 1 is completed.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tooling component for facilitating on-site installation of prefabricated bay window wall panel lifting rings, characterized in that: It includes a tooling embedded part (1) and a base plate (5). The tooling embedded part (1) is composed of a top plate (2) and a side plate (3). The top plate (2) is located on top of the side plate (3). Two sets of grouting holes (4) are fixedly opened on the top of the top plate (2). Two sets of nuts (7) are fixedly welded to the top of the base plate (5). Both sets of nuts (7) are located inside the tooling embedded part (1). Two sets of reserved through holes (6) are opened at the bottom of the base plate (5). The positions of the two sets of reserved through holes (6) correspond to the nuts (7).
2. The tooling component for facilitating on-site installation of prefabricated bay window wall panel lifting rings according to claim 1, characterized in that: The tooling also includes bolts (8), there are two sets of bolts (8), and they correspond to two sets of nuts (7). The base plate (5) can be installed on the bottom mold by bolts (8).
3. The tooling component for facilitating on-site installation of prefabricated bay window wall panel lifting rings according to claim 1, characterized in that: The tooling embedded part (1) and the base plate (5) are made of 6mm iron plate, and the tooling embedded part (1) is trapezoidal in shape with an incline at the top and bottom, which facilitates demolding.
4. The tooling component for facilitating on-site installation of prefabricated bay window wall panel lifting rings according to claim 1, characterized in that: There are two sets of grouting holes (4), and the diameter of both sets of grouting holes (4) is 20mm.
5. The tooling component for facilitating on-site installation of prefabricated bay window wall panel lifting rings according to claim 1, characterized in that: The grouting hole (4) on the left can be fitted with a grout outlet pipe (9), and the grouting hole (4) on the right can be fitted with a grouting pipe (10) for grouting.
6. The tooling component for facilitating on-site installation of prefabricated bay window wall panel lifting rings according to claim 1, characterized in that: The internal cavities of the top plate (2) and the side plate (3) are responsible for filling the slurry. The bottom plate (5) is detachably installed at the bottom of the side plate (3) and can be removed when filling the slurry.