Ladder for assisting roof photovoltaic disassembly
By designing a photovoltaic dismantling ladder suitable for rural areas, and utilizing components such as pulleys and hooks, the problem of difficult photovoltaic panel transfer was solved, enabling safe and rapid photovoltaic panel transfer and improving recycling efficiency and economic benefits.
Patent Information
- Application Number
- CN202422851513.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In rural areas, rooftop solar panels are scattered and roads are narrow, which makes it difficult to install mechanical equipment, resulting in difficulties in transferring the solar panels to the ground and making them prone to damage.
Design a ladder for dismantling rooftop photovoltaic panels, including a main frame, support plate, limit buckle and transmission adjustment structure, and use components such as pulleys, rubber blocks and hooks to achieve stable transfer of photovoltaic panels.
Quickly and safely transfer photovoltaic panels from rooftops to the ground, reduce equipment costs, improve recycling efficiency, and are suitable for narrow road environments.
Smart Images

Figure CN223621516U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic glass dismantling technology, and in particular to a ladder for assisting in the dismantling of rooftop photovoltaic systems. Background Technology
[0002] Currently, a large number of photovoltaic panels are installed on rooftops in rural areas of my country. As their service life gradually increases, more and more photovoltaic panels need to be replaced and dismantled. Considering that the price of damaged photovoltaic panels is significantly lower than that of undamaged photovoltaic panels during recycling, properly dismantling rooftop photovoltaic panels and transferring them intact to the ground has significant economic benefits.
[0003] Existing technologies, such as the utility model with publication number CN118180106A, specifically disclose a photovoltaic module glass panel recycling device, a double-roller conveying mechanism, and a glass crushing and detachment mechanism. The glass crushing and detachment mechanism includes multiple evenly spaced scraper units and a moving structure that enables the scraper units to reciprocate along the width direction of the laminate. The scraper units are located in the forward direction of the laminate and below the glass surface of the laminate. The side of the scraper facing the glass panel has a blade that contacts the glass panel and an arc-shaped surface adjacent to the blade. After the glass panel of the laminate is flattened by the flattening gap between the upper and lower rollers while maintaining a relatively flat posture, the blade of the scraper unit contacts the glass panel. An active space is formed between the arc-shaped surface and the laminate above. The glass panel is crushed by a lateral force and scraped off to form glass fragments that detach from the solar cells of the laminate. The glass particles can be thrown out on both sides of the arc-shaped surface by the reciprocating movement of the scraper units, preventing the accumulation of glass particles.
[0004] The above-mentioned technical content has the following defects: Due to the large weight of the photovoltaic panels, it is difficult to transfer them to the ground. Currently, mechanical equipment is mainly used to transfer them from the roof. However, considering that the distribution of rooftop photovoltaics in rural areas is relatively scattered and the rural roads are relatively narrow, it is not conducive to the construction of mechanical equipment. Therefore, this invention designs a special ladder that can directly transfer the photovoltaic panels from the roof to the ground intact, effectively reducing the damage during transfer and improving the economic benefits of photovoltaic panel recycling. Utility Model Content
[0005] One of the technical problems this application aims to solve is that rooftop photovoltaic systems are scattered in rural areas, and the narrow road space in rural areas makes it difficult for mechanical equipment to carry them out.
[0006] To address the aforementioned technical problems, this application provides a ladder for assisting in the dismantling of rooftop photovoltaic systems, comprising:
[0007] The main frame has several support plates evenly installed on its lower surface. The support plates are divided into two groups and evenly distributed on the two main frames. The two groups of support plates on the two main frames are distributed in a cross pattern.
[0008] The limit buckle is fixedly connected to the main frame and slidably connected to the support plate; and
[0009] Transmission adjustment structure; the transmission adjustment structure is installed on the main frame;
[0010] The transmission adjustment structure includes several positioning holes, which are evenly distributed on the support plate. A pin is slidably inserted into the limit buckle, and the pin is slidably connected to the positioning hole of the limit buckle. Several fixing plates are fixedly connected to the inner side of the main frame. A lead screw is threaded into the fixing plate. One end of the lead screw is rotatably connected to a connecting frame. A rotating shaft is rotatably connected inside the connecting frame. A pulley is fixedly connected to the arc surface of the rotating shaft. A rubber block is fixedly connected to one end of the rotating shaft. Anti-slip textures are evenly distributed on one side of the rubber block.
[0011] The aforementioned components achieve the effect of enabling the rapid removal and transfer of photovoltaic glass from the roof.
[0012] In some embodiments, a groove is provided on the inner side of the main frame corresponding to the position of the connecting frame, and a slider is fixedly connected to the lower surface of the connecting frame, and the slider slides inside the groove of the main frame.
[0013] The effect achieved by the above-mentioned components is to restrict the movement of the connecting frame.
[0014] In some embodiments, the highest point of the pulley is higher than the highest point of the fixed plate.
[0015] In some embodiments, a rubber pad is fixedly connected to one side of the main frame corresponding to the rubber block, and the size of the rubber pad is adapted to the size of the main frame.
[0016] The effect achieved by the above-mentioned components is to increase the friction between the rubber block and the main frame.
[0017] In some embodiments, a number of positioning buckles are fixedly connected to one side of the main frame. The positioning buckles have a "C" shaped cross section and a telescopic rod is provided inside the positioning buckle. A hook is fixedly connected to the output end of the telescopic rod.
[0018] The effect achieved by the above components is that when the photovoltaic glass panel gets stuck while sliding along the pulley, the glass panel can be moved with the help of hooks to assist the glass panel in sliding.
[0019] In some embodiments, a protective sleeve is fixedly connected to the arc surface of the hook, and the protective sleeve is a sponge sleeve.
[0020] The effect achieved by the above-mentioned components is to prevent the hook from hitting the photovoltaic glass panel and causing damage to it.
[0021] In some embodiments, a handle is fixedly connected to the lowest end of the telescopic rod, and the arc surface of the handle is uniformly provided with anti-slip protrusions.
[0022] The effect achieved by the above components is to facilitate the pulling of the telescopic rod to adjust the position of the hook.
[0023] The above technical solutions solve the problem of photovoltaic panels being easily broken when transferred from the roof to the ground, thus improving the economic benefits of photovoltaic panel recycling. They also solve the problem of narrow road space in rural areas, which makes it difficult to use mechanical equipment to transfer photovoltaic panels from the roof to the ground. The equipment is inexpensive, made of readily available materials, has a simple structure that is easy to maintain, and is convenient to transport and use. The equipment occupies little space and has an adjustable width, making it suitable for rural environments and other environments where it is not conducive to the operation of mechanical equipment. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a three-dimensional structural schematic diagram of an embodiment disclosed in this application;
[0026] Figure 2 This is disclosed in the embodiments of this application. Figure 1 Partial structural diagram;
[0027] Figure 3 This is a partial structural schematic diagram of the transmission regulation structure disclosed in the embodiments of this application;
[0028] Figure 4 This is a schematic diagram of the support plate structure disclosed in the embodiments of this application;
[0029] Figure 5 This is a schematic diagram of the telescopic rod disclosed in the embodiments of this application.
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Main frame; 2. Support plate; 3. Limit buckle; 4. Transmission adjustment structure; 401. Positioning hole; 402. Pin; 403. Fixing plate; 404. Lead screw; 405. Connecting frame; 406. Pulley; 407. Rubber block; 408. Slide groove; 409. Sliding block; 410. Rubber pad; 411. Positioning buckle; 412. Telescopic rod; 413. Hook; 414. Protective sleeve; 415. Handle. Detailed Implementation
[0032] The embodiments of this application will be further described in detail below with reference to the accompanying drawings and examples. The detailed description of the following embodiments and the accompanying drawings are used to illustrate the principles of this application by way of example, but should not be used to limit the scope of this application. This application can be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
[0033] These embodiments are provided to make the application thorough and complete, and to fully express the scope of the application to those skilled in the art. It should be noted that, unless otherwise specifically stated, the relative arrangement of components and steps, material composition, numerical expressions, and values illustrated in these embodiments should be interpreted as merely exemplary and not as limiting.
[0034] It should be noted that, in the description of this application, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," and "outer," etc., indicating orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0035] Furthermore, the terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different parts. "Vertical" is not strictly vertical, but within the permissible margin of error. "Parallel" is not strictly parallel, but within the permissible margin of error. Terms such as "including" or "contains" mean that the element preceding the word encompasses the element listed after it, and do not exclude the possibility of encompassing other elements as well.
[0036] It should also be noted that, in the description of this application, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, an intermediary device may or may not be present between the specific device and the first or second device.
[0037] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application pertains, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant art, and not as idealized or highly formalized, unless expressly defined herein.
[0038] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, they should be considered part of the specification.
[0039] Reference Figure 1 and Figure 2 As shown, this utility model provides a technical solution: a ladder for dismantling rooftop photovoltaic systems, including a main frame 1, with a number of support plates 2 evenly installed on the lower surfaces of the two main frames 1. The support plates 2 are divided into two groups and evenly distributed on the two main frames 1, with the two groups of support plates 2 on the two main frames 1 being cross-distributed.
[0040] Limit buckle 3 is fixedly connected to the main frame 1 and slidably connected to the support plate 2; and
[0041] Transmission adjustment structure 4; transmission adjustment structure 4 is installed on the main frame 1.
[0042] The specific settings and functions of transmission regulation structure 4 will be explained in detail below.
[0043] Reference Figure 2 , Figure 3 , Figure 4 and Figure 5As shown in this embodiment: the transmission adjustment structure 4 includes several positioning holes 401, which are evenly distributed on the support plate 2. A pin 402 is slidably inserted into the limiting buckle 3, and the pin 402 is slidably connected to the positioning hole 401 of the limiting buckle 3. Several fixing plates 403 are fixedly connected to the inner side of the main frame 1. A lead screw 404 is threaded into the fixing plate 403. One end of the lead screw 404 is rotatably connected to a connecting frame 405. A rotating shaft is rotatably connected inside the connecting frame 405. A pulley 406 is fixedly connected to the arc surface of the rotating shaft. A rubber block 407 is fixedly connected to one end of the rotating shaft. Anti-slip textures are evenly distributed on one side of the rubber block 407. This achieves the effect of quickly transferring photovoltaic glass removed from the roof. A sliding groove 408 is provided on the inner side of the main frame 1 corresponding to the position of the connecting frame 405. A slider 409 is fixedly connected to the lower surface of the connecting frame 405, and the slider 409 slides inside the sliding groove 408 of the main frame 1. This achieves the effect of restricting the movement of the connecting frame 405. The highest point of the pulley 406 is higher than the highest point of the fixed plate 403. A rubber pad 410 is fixedly connected to one side of the main frame 1 corresponding to the rubber block 407, and the size of the rubber pad 410 is adapted to the size of the main frame 1. This achieves the effect of increasing the friction between the rubber block 407 and the main frame 1.
[0044] Several positioning buckles 411 are fixedly connected to one side of the main frame 1. The positioning buckles 411 have a "C" shaped cross-section and a telescopic rod 412 is installed inside each positioning buckle 411. A hook 413 is fixedly connected to the output end of the telescopic rod 412. When the photovoltaic glass panel gets stuck while sliding along the pulley 406, the hook 413 can be used to move the glass panel and assist its sliding. A protective sleeve 414, which is made of sponge, is fixedly connected to the arc surface of the hook 413. This prevents the hook 413 from hitting the photovoltaic glass panel and causing damage. A handle 415 is fixedly connected to the bottom of the telescopic rod 412. The arc surface of the handle 415 is evenly provided with anti-slip protrusions, which facilitates pulling the telescopic rod 412 to adjust the position of the hook 413.
[0045] Working principle: When the photovoltaic glass panels removed from the roof need to be transported to the ground, the lead screw 404 is first rotated, causing the connecting frame 405 to move via the thread. The connecting frame 405 then drives the slider 409 to slide along the inner wall of the groove 408 of the main frame 1. The slider 409 and the groove 408 restrict the movement of the connecting frame 405, thus ensuring that rotating the lead screw 404 can drive the connecting frame 405 to move radially. At this time, the rubber block 407 will be pressed against the rubber pad 410, achieving the effect of adjusting the friction between the connecting frame 405 and the main frame 1. When the pulley 406 rotates, it will drive the rubber block 407 to rotate via the shaft. The rotation of the rubber block 407 will be subject to friction between itself and the rubber pad 410, thereby achieving the effect of adjusting the friction between the connecting frame 405 and the main frame 1. 6. Adjust the tightness of the pulley. When placing the photovoltaic glass panel on the pulley 406, adjust the speed at which the photovoltaic glass panel slides down by adjusting the tightness of the pulley 406. Then pull the pin 402 to slide it out of the limit buckle 3. At this time, pull the two main frames 1 to adjust the distance between the two main frames 1 to match the size of the disassembled photovoltaic glass panel. Then, put the pin 402 back through the limit buckle 3 and insert it into the positioning hole 401 of the support plate 2. Then, place the two main frames 1 on the ground at an angle, with the upper end resting on the roof. First, place a photovoltaic glass panel on the pulley 406 and observe the sliding speed of the photovoltaic glass panel. Adjust the tightness of the pulley 406 by observing the sliding speed of the photovoltaic glass panel. After adjustment, the two operators can start working. First, one operator on the roof places the dismantled photovoltaic glass panel onto pulley 406, which then slides down. Another operator on the ground catches the panel as it falls to the appropriate height, taking care not to let it slide directly to the ground to avoid damaging it. When the photovoltaic glass panel gets stuck on the pulley 406, the operator on the ground can remove the telescopic rod 412 from the positioning buckle 411, adjust the length of the telescopic rod 412, and finally use the hook 413 to pull down the stuck photovoltaic glass panel, assisting the photovoltaic glass panel to slide down. The protective sleeve 414 on the hook 413 can improve the flexibility of the hook 413 surface, thereby avoiding damage to the photovoltaic glass panel. After the hook 413 and telescopic rod 412 are used, the output end of the telescopic rod 412 can be retracted, and then the telescopic rod 412 and hook 413 can be re-locked in the positioning buckle 411. The positioning buckle 411 serves as a temporary storage for the telescopic rod 412.
[0046] The embodiments of this application have now been described in detail. To avoid obscuring the concept of this application, some details known in the art have not been described. Those skilled in the art can fully understand how to implement the technical solutions disclosed herein based on the above description.
[0047] While specific embodiments of this application have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of this application. Those skilled in the art should understand that modifications can be made to the above embodiments or equivalent substitutions can be made to some technical features without departing from the scope and spirit of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any manner.
Claims
1. A ladder for assisting in the dismantling of rooftop photovoltaic systems, characterized in that, include: The main frame (1) has several support plates (2) evenly installed on the lower surface of the two main frames (1). The several support plates (2) are divided into two groups and evenly distributed on the two main frames (1). The two groups of support plates (2) on the two main frames (1) are distributed in a cross pattern. Limit buckle (3), the limit buckle (3) is fixedly connected to the main frame (1), and the limit buckle (3) is slidably connected to the support plate (2); and Transmission adjustment structure (4); the transmission adjustment structure (4) is mounted on the main frame (1); The transmission adjustment structure (4) includes several positioning holes (401), which are evenly opened on the support plate (2). A pin (402) is slidably inserted into the limit buckle (3), and the pin (402) is slidably connected to the positioning hole (401) of the limit buckle (3). Several fixing plates (403) are fixedly connected to the inner side of the main frame (1). A screw (404) is threaded into the fixing plate (403). A connecting frame (405) is rotatably connected to one end of the screw (404). A rotating shaft is rotatably connected inside the connecting frame (405). A pulley (406) is fixedly connected to the arc surface of the rotating shaft. A rubber block (407) is fixedly connected to one end of the rotating shaft. Anti-slip textures are evenly provided on one side of the rubber block (407).
2. The ladder for dismantling rooftop photovoltaic systems according to claim 1, characterized in that, The inner side of the main frame (1) is provided with a sliding groove (408) corresponding to the position of the connecting frame (405). A slider (409) is fixedly connected to the lower surface of the connecting frame (405), and the slider (409) slides inside the sliding groove (408) of the main frame (1).
3. The ladder for dismantling rooftop photovoltaic systems according to claim 1, characterized in that, The highest point of the pulley (406) is higher than the highest point of the fixed plate (403).
4. The ladder for dismantling rooftop photovoltaic systems according to claim 1, characterized in that, A rubber pad (410) is fixedly connected to one side of the main frame (1) corresponding to the rubber block (407), and the size of the rubber pad (410) is adapted to the size of the main frame (1).
5. The ladder for dismantling rooftop photovoltaic systems according to claim 1, characterized in that, A number of positioning buckles (411) are fixedly connected to one side of the main frame (1). The cross-section of the positioning buckle (411) is "C" shaped. A telescopic rod (412) is provided inside the positioning buckle (411). A hook (413) is fixedly connected to the output end of the telescopic rod (412).
6. The ladder for dismantling rooftop photovoltaic systems according to claim 5, characterized in that, The hook (413) has a protective sleeve (414) fixedly connected to its arc surface. The protective sleeve (414) is a sponge sleeve.
7. The ladder for dismantling rooftop photovoltaic systems according to claim 5, characterized in that, The lowermost end of the telescopic rod (412) is fixedly connected to a handle (415), and the arc surface of the handle (415) is uniformly provided with anti-slip protrusions.
Citation Information
Patent Citations
Photovoltaic module glass panel recovery device
CN118180106A