Convenient high-pressure spraying equipment for primary support sprayed concrete
By designing lifting and adjusting components, the problem of inconvenient adjustment of the spray angle and height in existing devices has been solved, enabling flexible adjustment of the spray device and improving ease of use and practicality.
Patent Information
- Application Number
- CN202423312436.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The existing concrete spraying equipment for initial support in tunnel engineering is not convenient to use because the spraying angle and height are not easy to adjust.
A convenient high-pressure spraying device for initial support shotcrete was designed, including a lifting component and an adjusting component. The combination of a rotating disc and a support rod enables flexible adjustment of the spraying height and angle, while the combination of a limit pin and a threaded connection enables precise fixing.
It improves the convenience of the spraying device, allowing for flexible adjustment of the spraying angle and height to meet different construction needs, thus enhancing its flexibility and practicality.
Smart Images

Figure CN223621608U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tunnel engineering equipment, specifically a convenient high-pressure spraying device for initial support shotcrete. Background Technology
[0002] Tunnel engineering is a series of construction works involving the building of underground, underwater, and mountain structures (laying railways, constructing highways). It mainly includes tunnel planning, surveying, design, breakthrough control surveying, and construction. During tunnel engineering operations, an automatic concrete spraying device for initial support is needed to construct the tunnel walls. A search revealed an automatic concrete spraying device for initial support in tunnel engineering, disclosed in application number CN201721606737.3. This device includes a tractor, an electric motor, a shielding umbrella, a high-pressure pump, and a mixing tank. The tractor has wheels at its bottom, a support rod fixedly connected to its top, a high-pressure pump on one side of the support rod, and a high-pressure pump support leg at its bottom. The high-pressure pump is fixedly connected to the tractor unit by its outriggers. The electric motor drives the mixing tank to perform mixing. The solution flows into the second pipe through the solution bottle and mixes with the concrete. The high-pressure pump sucks out the mixed concrete through the second pipe, and then sprays it out through the first pipe, nozzle, and spray gun. The shield can block the falling waste material to prevent it from falling into the working equipment and causing machine failure. However, the above description still has the following defects in actual use: the spraying device avoids the problem of structural damage during use, but it is not convenient to adjust the spraying angle and height, making it inconvenient to use. Therefore, it is necessary to design a practical and convenient high-pressure spraying device for initial support shotcrete. Utility Model Content
[0003] The purpose of this invention is to provide a convenient high-pressure spraying device for initial support shotcrete to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a convenient high-pressure spraying equipment for initial support shotcrete, comprising a vehicle body, a mixing tank provided on one side of the top of the vehicle body, one side of the mixing tank being fixedly connected to one side of a high-pressure pump via a connecting pipe, the other side of the high-pressure pump being fixedly connected to a telescopic pipe via an output pipe, a slot being provided on the edge of one side of the top of the vehicle body, a rotating disk being provided at the bottom of the inner wall of the slot, and a lifting assembly being provided on the top of the rotating disk;
[0005] The lifting assembly includes a mounting sleeve installed at the top center of a rotating disk. A spring is provided at the bottom of the inner wall of the mounting sleeve, a top block is provided at the top of the spring, and a support rod is provided at the top of the top block. The top of the support rod is connected to a telescopic tube via an adjustment assembly. Several insertion holes are provided on the surface of the mounting sleeve, and the inner walls of the several insertion holes can be engaged with the limiting holes on the surface of the support rod by two limiting pins.
[0006] An adjustment assembly includes a mounting bracket installed on the top of a support rod. A bushing is provided on one side of the inner wall of the mounting bracket. A mounting shaft is rotatably connected to the inner wall of the bushing. A connector is fixedly connected to the other end of the mounting shaft. The other side of the connector is fixedly connected to one end of the adjustment shaft. The other end of the adjustment shaft is threaded through a hole on the other side of the inner wall of the mounting bracket for insertion connection. A handle is provided at the end of the adjustment shaft. A spray pipe is provided at one end of the connector. The other end of the connector is fixedly connected to a telescopic pipe.
[0007] As a preferred embodiment of this utility model: a groove is provided at the bottom of the inner wall of the slot, a bearing is provided at the bottom of the inner wall of the groove, the inner wall of the bearing is rotatably connected to the fixed shaft at the center of the bottom of the rotating disk, and the side of the rotating disk is rotatably connected to the annular groove provided at the edge of the inner wall of the groove.
[0008] As a preferred embodiment of this utility model: a plurality of positioning holes are provided on the side of the top of the rotating disk, and the inner walls of the plurality of positioning holes can be engaged with a plurality of slots provided at the bottom of the inner wall of the annular groove by two positioning pins.
[0009] As a preferred embodiment of this utility model: the top of the vehicle body is provided with a protective frame plate, one end of the protective frame plate is inserted and connected with an extension plate, both sides of the bottom of the extension plate are provided with auxiliary rods, the bottom of the two auxiliary rods are fixedly connected to the top of the two sliders, the bottom of the two sliders are slidably connected to the grooves opened on both sides of the top of the vehicle body, the inner wall of the two grooves is provided with guide rods, and the surface of the two guide rods is inserted and connected to the surface of the two sliders.
[0010] As a preferred embodiment of this utility model: a motor is provided on one side of the mixing tank, and a feed funnel is provided on the top of the mixing tank.
[0011] As a preferred embodiment of this utility model, a liquid addition tube is provided at the top of the connecting tube.
[0012] As a preferred embodiment of this utility model, drive wheels are provided on both sides of the bottom of the vehicle body.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) By pulling out the two limit pins, the spring at the bottom of the inner wall of the mounting sleeve, together with the top block, drives the support rod to move upward. At the same time, the operator assists, and the support rod drives the internal structure of the top mounting frame to move. Meanwhile, the mounting frame, together with the connector, drives the telescopic tube to stretch. When the appropriate height is reached, the two limit pins are inserted into the two corresponding insertion holes and limit holes, thereby limiting and fixing the support rod and the mounting sleeve, and completing the adjustment of the spray height.
[0015] (2) The rotating disk drives the fixed shaft to rotate in the bearing at the bottom of the groove. The rotating disk, together with the mounting sleeve and support rod, drives the structure on the mounting frame to rotate, thereby achieving horizontal angle adjustment. The two positioning pins are inserted into the two positioning holes and slots to complete the limiting and fixing of the rotating disk and the vehicle body. The handle drives the adjusting shaft to rotate in the threaded hole. The adjusting shaft, together with the bushing and mounting shaft, drives the joint to rotate. The joint drives the spray pipe to rotate, thereby achieving vertical angle adjustment and improving the convenience of the device spraying. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a partial structural schematic diagram of the present invention;
[0018] Figure 3 This is a schematic diagram of the lifting component structure of this utility model;
[0019] Figure 4 This is a schematic diagram of the adjustment component structure of this utility model.
[0020] In the diagram: 1. Vehicle body; 11. Mixing tank; 12. Connecting pipe; 13. High-pressure pump; 14. Output pipe; 15. Telescopic pipe; 16. Groove; 17. Rotary disc; 18. Groove; 19. Bearing; 110. Fixed shaft; 111. Annular groove; 112. Positioning hole; 113. Positioning pin; 114. Hole groove; 115. Protective frame plate; 116. Extension plate; 117. Auxiliary rod; 118. Slider; 119. Slide groove; 120. Liquid filling pipe;
[0021] 2. Lifting assembly; 21. Mounting sleeve; 22. Spring; 23. Top block; 24. Support rod; 25. Insertion hole; 26. Limit pin; 27. Limit hole;
[0022] 3. Adjustment component; 31. Mounting bracket; 32. Bushing; 33. Mounting shaft; 34. Connector; 35. Adjustment shaft; 36. Injection pipe. Detailed Implementation
[0023] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0024] Please see Figure 1 - Figure 4 A convenient high-pressure spraying equipment for initial support shotcrete includes a vehicle body 1. A mixing tank 11 is provided on one side of the top of the vehicle body 1. One side of the mixing tank 11 is fixedly connected to one side of the high-pressure pump 13 through a connecting pipe 12. The other side of the high-pressure pump 13 is fixedly connected to the telescopic pipe 15 through an output pipe 14. A slot 16 is opened on the edge of one side of the top of the vehicle body 1. A rotating disk 17 is provided at the bottom of the inner wall of the slot 16. A lifting component 2 is provided on the top of the rotating disk 17.
[0025] Please see Figure 3 The lifting assembly 2 includes a mounting sleeve 21 installed at the top center of the rotating disk 17. A spring 22 is provided at the bottom of the inner wall of the mounting sleeve 21, a top block 23 is provided at the top of the spring 22, and a support rod 24 is provided at the top of the top block 23. The top of the support rod 24 is connected to the telescopic tube 15 through the adjusting assembly 3. Several insertion holes 25 are provided on the surface of the mounting sleeve 21. The inner walls of the several insertion holes 25 can be engaged with the limiting holes 27 provided on the surface of the support rod 24 through two limiting pins 26.
[0026] In practical use: Pull out the two limit pins 26, the spring 22 at the bottom of the inner wall of the mounting sleeve 21, together with the top block 23, drives the support rod 24 to move upward. At the same time, the operator provides assistance, and the support rod 24 drives the internal structure of the top mounting bracket 31 to move. Meanwhile, the mounting bracket 31, together with the connector 34, drives the telescopic tube 15 to be stretched. When the appropriate height is reached, insert the two limit pins 26 into the two corresponding insertion holes 25 and limit holes 27, thereby limiting and fixing the support rod 24 and the mounting sleeve 21, and completing the adjustment of the spray height.
[0027] Please see Figure 4Adjustment component 3 includes a mounting bracket 31 mounted on the top of support rod 24. A bushing 32 is provided on one side of the inner wall of the mounting bracket 31. A mounting shaft 33 is rotatably connected to the inner wall of the bushing 32. A connector 34 is fixedly connected to the other end of the mounting shaft 33. The other side of the connector 34 is fixedly connected to one end of the adjustment shaft 35. The other end of the adjustment shaft 35 is inserted into a threaded hole on the other side of the inner wall of the mounting bracket 31. A handle is provided at the end of the adjustment shaft 35. A spray pipe 36 is provided at one end of the connector 34. The other end of the connector 34 is fixedly connected to the telescopic pipe 15.
[0028] The bottom of the inner wall of the slot 16 is provided with a groove 18, and the bottom of the inner wall of the groove 18 is provided with a bearing 19. The inner wall of the bearing 19 is rotatably connected to the fixed shaft 110 at the bottom center of the rotating disk 17, and the side of the rotating disk 17 is rotatably connected to the annular groove 111 provided at the edge of the inner wall of the groove 18.
[0029] The top side of the rotating disk 17 has several positioning holes 112. The inner walls of the positioning holes 112 can be engaged with the several slots 114 at the bottom of the inner wall of the annular groove 111 by two positioning pins 113.
[0030] In practical use: the rotating disk 17 drives the fixed shaft 110 to rotate within the bearing 19 at the bottom of the groove 18. The rotating disk 17, in conjunction with the mounting sleeve 21 and the support rod 24, drives the structure on the mounting bracket 31 to rotate, thereby achieving horizontal angle adjustment. The two positioning pins 113 are inserted into the two positioning holes 112 and the slot 114 to complete the limiting and fixing of the rotating disk 17 and the vehicle body 1. The handle drives the adjusting shaft 35 to rotate within the threaded hole. The adjusting shaft 35, in conjunction with the bushing 32 and the mounting shaft 33, drives the connector 34 to rotate. The connector 34 drives the spray pipe 36 to rotate, thereby achieving vertical angle adjustment and improving the convenience of the device's spraying.
[0031] Please see Figure 2 The top of the vehicle body 1 is provided with a protective frame plate 115. One end of the protective frame plate 115 is connected to an extension plate 116. Both sides of the bottom of the extension plate 116 are provided with auxiliary rods 117. The bottom of the two auxiliary rods 117 is fixedly connected to the top of the two sliders 118. The bottom of the two sliders 118 is slidably connected to the sliding grooves 119 opened on both sides of the top of the vehicle body 1. The inner walls of the two sliding grooves 119 are provided with guide rods. The surfaces of the two guide rods are interwoven with the surfaces of the two sliders 118.
[0032] In practical use: the protective frame plate 115 is convenient for cushioning rocks falling from the tunnel. The extension plate 116 is movably engaged with one end of the protective frame plate 115, making it easy to move. The extension plate 116, together with two auxiliary rods 117, drives two sliders 118 to slide on the guide rod surface in two grooves 119, thereby exposing the spraying area and avoiding affecting subsequent spraying work.
[0033] Please see Figure 2 A motor is provided on one side of the mixing tank 11, and a feed funnel is provided on the top of the mixing tank 11.
[0034] In practical use: the feed funnel at the top of the mixing tank 11 facilitates the conveying of raw materials, and the motor facilitates the internal mixing.
[0035] Please see Figure 2 The top of the connecting pipe 12 is provided with a liquid addition pipe 120.
[0036] In practical use: the liquid addition tube 120 at the top of the connecting tube 12 makes it easy to add an appropriate amount of solution.
[0037] Please see Figure 2 Both sides of the bottom of the vehicle body 1 are equipped with drive wheels.
[0038] In practical use: the several drive wheels at the bottom of the vehicle body 1 facilitate the movement of the whole, which is Xi'an stable injection.
[0039] In use, pull out the two limit pins 26. The spring 22 at the bottom of the inner wall of the mounting sleeve 21, in conjunction with the top block 23, drives the support rod 24 upward. With the operator's assistance, the support rod 24 drives the internal structure of the top mounting bracket 31 to move. At the same time, the mounting bracket 31, in conjunction with the connector 34, drives the telescopic tube 15 to extend. When the appropriate height is reached, insert the two limit pins 26 into the two corresponding insertion holes 25 and limit holes 27 to limit and fix the support rod 24 to the mounting sleeve 21, thus completing the adjustment of the spray height. The rotating disk 17 drives the fixed shaft 110 at the bottom of the groove 18. The rotating disk 17 rotates within the bearing 19, and the rotating disk 17, in conjunction with the mounting sleeve 21 and the support rod 24, drives the structure on the mounting frame 31 to rotate, thereby achieving horizontal angle adjustment. Two positioning pins 113 are inserted into two positioning holes 112 and slots 114 to complete the limiting and fixing of the rotating disk 17 and the vehicle body 1. The adjusting shaft 35 is driven to rotate within the threaded hole by the handle. The adjusting shaft 35, in conjunction with the bushing 32 and the mounting shaft 33, drives the connector 34 to rotate. The connector 34 drives the spray pipe 36 to rotate, thereby achieving vertical angle adjustment and improving the convenience of the device's spraying.
[0040] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A convenient high-pressure spraying equipment for initial support shotcrete, characterized in that, Includes a vehicle body (1), on one side of the top of the vehicle body (1) is a mixing tank (11), one side of the mixing tank (11) is fixedly connected to one side of a high-pressure pump (13) through a connecting pipe (12), the other side of the high-pressure pump (13) is fixedly connected to a telescopic pipe (15) through an output pipe (14), a slot (16) is opened on the edge of one side of the top of the vehicle body (1), a rotating disk (17) is provided at the bottom of the inner wall of the slot (16), and a lifting assembly (2) is provided on the top of the rotating disk (17); The lifting assembly (2) includes a mounting sleeve (21) installed in the middle of the top of the rotating disk (17). The bottom of the inner wall of the mounting sleeve (21) is provided with a spring (22). The top of the spring (22) is provided with a top block (23). The top of the top block (23) is provided with a support rod (24). The top of the support rod (24) is connected to the telescopic tube (15) through the adjustment assembly (3). The surface of the mounting sleeve (21) is provided with several insertion holes (25). The inner walls of the several insertion holes (25) can be engaged with the limiting holes (27) on the surface of the support rod (24) through two limiting pins (26). Adjustment assembly (3), the adjustment assembly (3) includes a mounting bracket (31) installed on the top of the support rod (24), a bushing (32) is provided on one side of the inner wall of the mounting bracket (31), a mounting shaft (33) is rotatably connected to the inner wall of the bushing (32), a connector (34) is fixedly connected to the other end of the mounting shaft (33), the other side of the connector (34) is fixedly connected to one end of the adjustment shaft (35), the other end of the adjustment shaft (35) is connected to the other side of the inner wall of the mounting bracket (31) with a threaded through hole, a handle is provided at the port of the adjustment shaft (35), a spray pipe (36) is provided at one end of the connector (34), and the other end of the connector (34) is fixedly connected to the telescopic pipe (15).
2. The convenient high-pressure spraying equipment for initial support shotcrete according to claim 1, characterized in that: The bottom of the inner wall of the slot (16) is provided with a groove (18), and the bottom of the inner wall of the groove (18) is provided with a bearing (19). The inner wall of the bearing (19) is rotatably connected to the fixed shaft (110) at the bottom center of the rotating disk (17), and the side of the rotating disk (17) is rotatably connected to the annular groove (111) opened at the edge of the inner wall of the groove (18).
3. The convenient high-pressure spraying equipment for initial support shotcrete according to claim 1, characterized in that: The top side of the rotating disk (17) is provided with several positioning holes (112), and the inner walls of the several positioning holes (112) can be engaged with several holes (114) at the bottom of the inner wall of the annular groove (111) by two positioning pins (113).
4. The convenient high-pressure spraying equipment for initial support shotcrete according to claim 1, characterized in that: The top of the vehicle body (1) is provided with a protective frame plate (115). One end of the protective frame plate (115) is connected to an extension plate (116). The bottom sides of the extension plate (116) are provided with auxiliary rods (117). The bottom of the two auxiliary rods (117) is fixedly connected to the top of the two sliders (118). The bottom of the two sliders (118) is slidably connected to the sliding grooves (119) opened on both sides of the top of the vehicle body (1). The inner walls of the two sliding grooves (119) are provided with guide rods. The surfaces of the two guide rods are connected to the surfaces of the two sliders (118).
5. The convenient high-pressure spraying equipment for initial support shotcrete according to claim 1, characterized in that: A motor is provided on one side of the mixing tank (11), and a feed funnel is provided on the top of the mixing tank (11).
6. The convenient high-pressure spraying equipment for initial support shotcrete according to claim 1, characterized in that: The top of the connecting pipe (12) is provided with a liquid filling pipe (120).
7. The convenient high-pressure spraying equipment for initial support shotcrete according to claim 1, characterized in that: The vehicle body (1) has drive wheels on both sides of its bottom.
Citation Information
Patent Citations
Automatic injection apparatus of tunnel engineering preliminary bracing concrete
CN207470203U