Material pump monitoring and compensating device

Abstract

The utility model relates to the technical field of material pump monitoring devices, in particular to a material pump monitoring and compensating device. The water inlet pipe and the water return pipe are connected with a material pump, the water inlet pipe is provided with a compensation mechanism, and the water return pipe is provided with a monitoring mechanism; the compensation mechanism comprises a compensation water tank and a compensation pipeline; two ends of the compensation pipeline are respectively connected with the water inlet pipe and the compensation water tank; the monitoring mechanism comprises an observation assembly and a detection assembly, the observation assembly is arranged at the end, away from the material pump, of the water return pipe, and the detection assembly is arranged on the water return pipe and used for detecting and displaying the flow and temperature of sealing water in the water return pipe. The flow and temperature values of sealing water in the water return pipe are measured through the detection assembly, and when the values exceed the normal range, an operator is prompted to handle abnormity in time. And an operator can conveniently check the actual water outlet condition of the sealing water at any time through the observation assembly. When the water supply pressure of the sealing water is too low, normal supply of the sealing water can be guaranteed through the compensation mechanism.

Description

Technical Field

[0001] This utility model relates to the technical field of material pump monitoring devices, and in particular to a material pump monitoring and compensation device. Background Technology

[0002] The normal operating flow rate range of the sealing water in the material pump is 0.00025 GPM-0.00030 GPM, which translates to 1.143 L / min to 1.361 L / min. The normal temperature range of the sealing water before cooling is 16-18℃, and the normal outlet temperature range after cooling is 21-23℃. Currently, the material pumps lack flow and temperature monitoring for the sealing water, relying solely on operator experience to adjust the flow rate without standardized procedures. The sealing water pipe is directly installed in the floor drain; excessive flow wastes sealing water and can negatively impact the seal. When the sealing water flow rate falls below the limit, the mechanical seal may be damaged, the compression spring may break, and air leakage in the pipes may cause the sealing water to be drawn away by the negative pressure of the evaporator. Insufficient sealing water cannot adequately cool the mechanical seal, leading to overheating. If this is not detected promptly, it can reduce the pumping capacity of the material pump, even causing pump damage, disrupting normal production, and resulting in economic losses. Utility Model Content

[0003] The purpose of this invention is to provide a material pump monitoring and compensation device to alleviate the problem that existing material pumps do not monitor the flow and temperature of sealing water.

[0004] To solve the above-mentioned technical problems, the technical solution provided by this utility model is as follows:

[0005] A material pump monitoring and compensation device includes: an inlet pipe and a return pipe connected to the material pump, wherein the inlet pipe is provided with a compensation mechanism and the return pipe is provided with a monitoring mechanism;

[0006] The compensation mechanism includes a compensation water tank and a compensation pipeline, with both ends of the compensation pipeline connected to the inlet pipe and the compensation water tank, respectively.

[0007] The monitoring mechanism includes an observation component and a detection component. The observation component is located at the end of the return water pipe away from the material pump, and the detection component is located in the return water pipe. The detection component is used to detect and display the flow rate and temperature of the sealed water in the return water pipe.

[0008] Furthermore, the compensation mechanism also includes a pressure sensor and a water pump. The pressure sensor is installed in the water inlet pipe, and the water pump is used to transport water from the compensation tank to the compensation pipeline. The pressure sensor is signal-connected to the water pump.

[0009] Furthermore, the compensation mechanism also includes a controller, and both the pressure sensor and the water pump are electrically connected to the controller.

[0010] Furthermore, a compensation pipeline switching valve is installed on the compensation pipeline, and the compensation pipeline switching valve is signal-connected to the controller.

[0011] Furthermore, the observation component includes a connecting pipe and a water receiving tank. One end of the connecting pipe is connected to the return water pipe, and the other end is an open end located directly above the water receiving tank.

[0012] Furthermore, the water receiving trough has a frustum-shaped structure with a cross-sectional area that gradually decreases from top to bottom.

[0013] Furthermore, the material pump monitoring and compensation device also includes a sealed water tank, with the end of the water inlet pipe away from the material pump connected to the sealed water tank, and the bottom of the water receiving trough connected to the sealed water tank.

[0014] Furthermore, the detection component includes a flow and temperature sensor and a display screen. The flow and temperature sensor is disposed on the return water pipe, and the display screen is fixedly installed on the inlet water pipe and the return water pipe. The flow and temperature sensor is signal-connected to the display screen.

[0015] Furthermore, the detection component also includes an audible and visual alarm light, which is connected to the display screen via a signal line.

[0016] Furthermore, the flow and temperature sensor is connected to the return water pipe via a quick connector.

[0017] This utility model brings at least the following beneficial effects:

[0018] This utility model provides a material pump monitoring and compensation device, comprising: an inlet pipe and a return pipe connected to the material pump; the inlet pipe is equipped with a compensation mechanism, and the return pipe is equipped with a monitoring mechanism; the compensation mechanism includes a compensation water tank and a compensation pipeline, with both ends of the compensation pipeline connected to the inlet pipe and the compensation water tank respectively. When the supply pressure of the sealing water is too low, the compensation water tank can directly supply the internal sealing water to the inlet pipe through the compensation pipeline, ensuring the normal supply of sealing water and enabling the material pump to operate normally, thus preventing damage to the material pump. The monitoring mechanism includes an observation component and a detection component. The observation component is located at the end of the return pipe furthest from the material pump, allowing the operator to observe the actual water output of the sealing water and thus intuitively understand its output status. The detection component is located on the return pipe and is used to detect and display the flow rate and temperature of the sealing water in the return pipe. The operator can use the detection component to know the flow rate and temperature of the sealing water in the return pipe, and can promptly stop the machine to handle the abnormality when the flow rate and temperature are abnormal, preventing further losses from continued operation.

[0019] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the specific embodiments or related technologies of this utility model, the drawings used in the description of the specific embodiments or related technologies will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0021] Figure 1 Schematic diagram of the material pump monitoring and compensation device provided in this embodiment of the utility model Figure 1 ;

[0022] Figure 2 Schematic diagram of the material pump monitoring and compensation device provided in this embodiment of the utility model Figure 2 ;

[0023] Figure 3 A schematic diagram of the monitoring mechanism provided in an embodiment of this utility model.

[0024] icon:

[0025] 100-Inlet pipe; 200-Return pipe; 300-Material pump; 400-Compensation mechanism; 410-Compensation water tank; 420-Compensation pipeline; 430-Pressure sensor; 440-Water pump; 450-Compensation pipeline switching valve; 500-Monitoring mechanism; 510-Connecting pipe; 520-Water receiving tank; 530-Flow and temperature sensor; 540-Display screen; 550-Audible and visual alarm light; 560-Signal line; 600-Sealed water tank. Detailed Implementation

[0026] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0027] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Physical quantities in formulas, unless otherwise specified, should be understood as basic quantities of the International System of Units (SI) base units, or derived quantities derived from basic quantities through mathematical operations such as multiplication, division, differentiation, or integration.

[0029] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0030] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other. Figure 1 Schematic diagram of the material pump monitoring and compensation device provided in this embodiment of the utility model Figure 1 ; Figure 2 Schematic diagram of the material pump monitoring and compensation device provided in this embodiment of the utility model Figure 2 ; Figure 3 A schematic diagram of the monitoring mechanism provided in an embodiment of this utility model.

[0032] Example 1

[0033] The existing material pumps lack flow and temperature monitoring for the sealing water, relying solely on operator experience to adjust the water volume without standardized procedures. The sealing water pipes are directly installed in the floor drain; excessive flow wastes sealing water and can negatively impact the seal. When the sealing water flow falls below the limit, the mechanical seal may be damaged, the compression spring may break, and air leaks in the pipes may cause the sealing water to be drawn away by the negative pressure of the evaporator. Insufficient sealing water cannot adequately cool the mechanical seal, leading to overheating. If this is not detected promptly, it can reduce the material pump's pumping capacity, even damaging the pump itself, disrupting normal production, and causing economic losses.

[0034] In view of this, the present invention provides a material pump monitoring and compensation device, comprising: an inlet pipe 100 and a return pipe 200 connected to a material pump 300; the inlet pipe 100 is provided with a compensation mechanism 400, and the return pipe 200 is provided with a monitoring mechanism 500; the compensation mechanism 400 includes a compensation water tank 410 and a compensation pipeline 420, the two ends of the compensation pipeline 420 being connected to the inlet pipe 100 and the compensation water tank 410 respectively; the monitoring mechanism 500 includes an observation component and a detection component, the observation component being disposed at the end of the return pipe 200 away from the material pump 300, and the detection component being disposed in the return pipe 200, the detection component being used to detect and display the flow rate and temperature of the sealed water in the return pipe 200.

[0035] The observation component is located at the end of the return water pipe 200 furthest from the material pump 300. Operators can observe the actual water flow of the sealing water through this component, thus gaining a direct understanding of its status. The detection component is located on the return water pipe 200. Operators can use this component to monitor the flow rate and temperature of the sealing water within the return water pipe 200. If abnormalities occur in the flow rate or temperature, the machine can be stopped immediately to address the issue and prevent further damage from continued operation. When the sealing water supply pressure is too low, the compensation water tank 410 can supply its internal sealing water directly to the inlet water pipe 100 through the compensation pipeline 420, ensuring a normal supply of sealing water and enabling the material pump 300 to operate normally, thus preventing damage to the material pump 300.

[0036] In an optional embodiment, the compensation mechanism 400 further includes a pressure sensor 430 and a water pump 440. The pressure sensor 430 is disposed in the water inlet pipe 100, and the water pump 440 is used to transport water from the compensation tank 410 to the compensation pipeline 420. The pressure sensor 430 is signal-connected to the water pump 440.

[0037] Please see Figure 1 The pressure sensor 430 is located downstream of the connection point between the inlet pipe 100 and the compensation pipe 420, and can measure the supply pressure of the sealing water in the inlet pipe 100 in real time and accurately. The water pump 440 is connected to the compensation water tank 410. When the pressure sensor 430 detects that the supply pressure of the sealing water is too low, the water pump 440 receives the signal and can provide power, so that the water in the compensation water tank 410 is transported to the inlet pipe 100 through the compensation pipe 420, thereby increasing the supply pressure of the sealing water.

[0038] In an optional embodiment, the compensation mechanism 400 further includes a controller, and the pressure sensor 430 and the water pump 440 are both electrically connected to the controller.

[0039] When the pressure sensor 430 detects that the sealing water supply pressure is less than a certain value, the controller is powered on and starts. At the same time, the controller also powers on and starts the water pump 440, so that the water in the compensation tank 410 is delivered to the inlet pipe 100 through the compensation pipeline 420.

[0040] In an optional embodiment, a compensation pipeline switching valve 450 is provided on the compensation pipeline 420, and the compensation pipeline switching valve 450 is connected to the controller signal.

[0041] As an alternative, the compensation water tank 410 can store 1000 kg of soft water. After the pressure sensor 430 detects that the sealing water supply pressure is less than 1 bar for 1 minute, the controller starts. The controller controls the water pump 440 to start and opens the compensation pipeline switching valve 450 at the same time, so that the water in the compensation water tank 410 enters the inlet pipe 100 through the compensation pipeline 420 and supplies water to the material pump 300.

[0042] In an optional embodiment, the observation component includes a connecting pipe 510 and a water receiving tank 520. One end of the connecting pipe 510 is connected to the return water pipe 200, and the other end is an open end located directly above the water receiving tank 520.

[0043] Please see Figure 3 The open end of the connecting pipe 510 is directly connected to the water tank 520, allowing water from the return pipe 200 to drain downwards into the water tank 520. The water tank 520 is fixed to the frame at a height of approximately 1.6 meters, making it easily visible to operators during inspections. A small distance is left between the open end of the connecting pipe 510 and the water tank 520, allowing operators to easily monitor the actual water flow of the sealing water. Combined with data measured by the detection components, this ensures the normal circulation and supply of the sealing water.

[0044] In an optional embodiment, the water receiving tank 520 has a frustum-shaped structure with a cross-sectional area that gradually decreases from top to bottom.

[0045] Please see Figure 3 The water receiving tank 520 is designed as a truncated cone with a cross-sectional area that gradually decreases from top to bottom, which can provide a large water receiving area, prevent water from splashing outwards when the water volume is large, and allow the water to drain quickly downwards after being collected.

[0046] In an optional embodiment, the material pump monitoring and compensation device further includes a sealed water tank 600, with one end of the water inlet pipe 100 away from the material pump 300 connected to the sealed water tank 600, and the bottom of the water receiving tank 520 connected to the sealed water tank 600.

[0047] Please see Figure 2 The side wall of the sealing water tank 600 is connected to the bottom of the water receiving tank 520 through a pipeline. The sealing water flows from the sealing water tank 600 through the inlet pipe 100, the material pump 300, the return pipe 200, the connecting pipe 510 and the water receiving tank 520 and then back to the sealing water tank 600, thus completing the circulation of the sealing water.

[0048] In an optional embodiment, the detection components include a flow and temperature sensor 530 and a display screen 540. The flow and temperature sensor 530 is disposed on the return water pipe 200, and the display screen 540 is fixedly installed on the inlet water pipe 100 and the return water pipe 200. The flow and temperature sensor 530 and the display screen 540 are connected by signals.

[0049] Please see Figure 3A flow and temperature sensor 530 is located in the middle of the return water pipe 200. The sensor is connected to the return water pipe 200 via a quick connector and measures the flow rate and temperature of the sealing water within the return water pipe 200. The signal is then transmitted to the display screen 540 for display. The display screen 540 is fixedly installed on the outer wall of both the inlet pipe 100 and the return water pipe 200. The display screen 540 has a display area that can instantly display the specific flow rate and temperature values ​​of the sealing water, allowing operators to easily check them at any time.

[0050] In an optional embodiment, the detection component further includes an audible and visual alarm light 550, which is connected to the display screen 540 via a signal line 560.

[0051] Please see Figure 3 The audible and visual alarm light 550 is electrically connected to the display screen 540 via a signal line 560. When the flow rate and temperature of the sealing water exceed the normal range, the audible and visual alarm light 550 can emit a 100-decibel alarm sound and flash light at the same time to remind the operator to pay attention and check in time.

[0052] The material pump monitoring and compensation device in this embodiment measures the flow rate and temperature of the sealing water in the return water pipe 200 using a detection component. When these values ​​exceed the normal range, an audible and visual alarm is triggered, prompting the operator to handle the abnormality promptly. The observation component allows the operator to monitor the actual water flow status of the sealing water at any time. When the sealing water supply pressure is too low, the compensation mechanism 400 can also ensure the normal supply of sealing water.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A material pump monitoring and compensation device, characterized in that, include: The inlet pipe (100) and return pipe (200) are connected to the material pump (300). The inlet pipe (100) is equipped with a compensation mechanism (400), and the return pipe (200) is equipped with a monitoring mechanism (500). The compensation mechanism (400) includes a compensation water tank (410) and a compensation pipeline (420), with both ends of the compensation pipeline (420) connected to the water inlet pipe (100) and the compensation water tank (410) respectively. The monitoring mechanism (500) includes an observation component and a detection component. The observation component is located at one end of the return water pipe (200) away from the material pump (300), and the detection component is located in the return water pipe (200). The detection component is used to detect and display the flow rate and temperature of the sealed water in the return water pipe (200).

2. The material pump monitoring and compensation device according to claim 1, characterized in that, The compensation mechanism (400) further includes a pressure sensor (430) and a water pump (440). The pressure sensor (430) is located in the water inlet pipe (100), and the water pump (440) is used to transport water from the compensation tank (410) to the compensation pipeline (420). The pressure sensor (430) is signal-connected to the water pump (440).

3. The material pump monitoring and compensation device according to claim 2, characterized in that, The compensation mechanism (400) also includes a controller, and the pressure sensor (430) and the water pump (440) are both electrically connected to the controller.

4. The material pump monitoring and compensation device according to claim 3, characterized in that, The compensation pipeline (420) is equipped with a compensation pipeline switching valve (450), which is connected to the controller signal.

5. The material pump monitoring and compensation device according to claim 1, characterized in that, The observation assembly includes a connecting pipe (510) and a water receiving tank (520). One end of the connecting pipe (510) is connected to the return water pipe (200), and the other end is an open end located directly above the water receiving tank (520).

6. The material pump monitoring and compensation device according to claim 5, characterized in that, The water receiving trough (520) has a frustum-shaped structure and its cross-sectional area gradually decreases from top to bottom.

7. The material pump monitoring and compensation device according to claim 6, characterized in that, The material pump monitoring and compensation device also includes a sealed water tank (600), with one end of the water inlet pipe (100) away from the material pump (300) connected to the sealed water tank (600), and the bottom of the water receiving tank (520) connected to the sealed water tank (600).

8. The material pump monitoring and compensation device according to claim 1, characterized in that, The detection component includes a flow temperature sensor (530) and a display screen (540). The flow temperature sensor (530) is disposed on the return water pipe (200), and the display screen (540) is fixedly installed on the inlet water pipe (100) and the return water pipe (200). The flow temperature sensor (530) is signal connected to the display screen (540).

9. The material pump monitoring and compensation device according to claim 8, characterized in that, The detection component also includes an audible and visual alarm light (550), which is connected to the display screen (540) via a signal line (560).

10. The material pump monitoring and compensation device according to claim 8, characterized in that, The flow and temperature sensor (530) is connected to the return water pipe (200) via a quick connector.

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