Vertically-installed condensate-water-preventing electric heating junction box structure
By using a vertically installed anti-condensation electric heating junction box structure, and incorporating features such as fixed guide rails, knock-out holes, and insulation cotton, the problem of condensation easily intruding into the terminal block is solved, achieving a highly safe electric heating junction box design.
Patent Information
- Application Number
- CN202422622746.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The horizontal installation of existing electric heating junction boxes makes it easy for condensate to enter the terminal block along the connection wires, causing short circuits and fire risks. Moreover, existing technology is not effective in preventing condensate intrusion.
The vertically installed anti-condensation electric heating junction box structure includes a box body and a door cover, and is designed with fixed guide rails, knock-out holes, insulation cotton, water baffles, water-absorbing cotton and water passage holes to prevent condensation from entering the terminal block.
It effectively prevents condensate from entering the terminal block, improves the safety of air conditioner use, avoids short circuit and fire risks, and has a simple structure and strong versatility.
Smart Images

Figure CN223625522U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of air conditioning technology, and in particular relates to a vertically installed anti-condensation water electric heating junction box structure. Background Technology
[0002] Electric heating junction boxes are generally installed on the air conditioning unit panel. Conventional electric heating junction boxes on the market are often horizontally installed with the electric heating cable outlet above the terminal block. Although this structure is simpler to operate, cold air leakage is inevitable at the contact point between the air conditioning unit and the junction box. This causes the temperature inside the junction box to drop, and the temperature difference between the inside and outside produces condensation. Especially at the connection point, where the connection wire is above the terminal block, condensation can enter the terminal block along the connection wire, which can easily cause short circuits or even serious accidents such as fires. Therefore, for continuous, long-term, and reliable operation, it is imperative to develop a vertically installed anti-condensation electric heating junction box structure. Utility Model Content
[0003] The summary section of this application is intended to provide a brief overview of the concepts, which will be described in detail in the detailed description section below. This summary section is not intended to identify key or essential features of the claimed technical solutions, nor is it intended to limit the scope of the claimed technical solutions.
[0004] In order to overcome the shortcomings of the prior art, this utility model provides a vertically installed anti-condensation water electric heating junction box structure.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a vertically installed anti-condensation water electric heating junction box structure, including a box body and a door cover, one side wall of the door cover is connected to the box body by a hinge so that the door cover can rotate relative to the box body; the box body is provided with a fixed guide rail and several knock-out holes, the fixed guide rail is used to fix the terminal block; the fixed guide rail is arranged along the length direction of the box body, and the knock-out holes are located on one side of the fixed guide rail; the box body is installed perpendicular to the ground in the length direction.
[0006] Furthermore, insulation cotton is provided on the back side wall of the box.
[0007] Furthermore, a water baffle is provided on the top of the box, and the water baffle is inclined towards the door cover.
[0008] Furthermore, the water deflector is made of ABS material.
[0009] Furthermore, the side wall of the door cover near the box is provided with absorbent cotton, the bottom of the slope of the baffle is above the absorbent cotton, and the baffle has a water drop groove at one end.
[0010] Furthermore, the absorbent cotton has a waterproof layer made of plastic.
[0011] Furthermore, the bottom of the box body and the door cover are provided with several water passage holes, and the bottom of the box body is provided with an inclined surface facing the water passage holes.
[0012] Furthermore, the side wall of the box is provided with multiple protruding rods, which are located between the knockout hole and the fixed guide rail.
[0013] Furthermore, the door cover is equipped with a rotary latch lock, which includes a latch handle and a latch, the latch handle and the latch are connected, and the side wall of the box body is provided with a connecting part that cooperates with the latch.
[0014] Furthermore, the rotary lock has a keyhole.
[0015] The advantage of this utility model is that it provides a vertically installed anti-condensate electric heating junction box structure that prevents condensate from entering the terminal block and improves the safety of air conditioner use. Attached Figure Description
[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.
[0017] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.
[0018] In the attached diagram:
[0019] Figure 1 This is a top view of the vertically installed anti-condensation water electric heating junction box structure in one embodiment of the present invention.
[0020] Figure 2 for Figure 1 The diagram shows a schematic projection of the left side of the vertically installed anti-condensation water electric heating junction box structure in the illustrated embodiment.
[0021] Figure 3 for Figure 2 Enlarged view of point A in the image.
[0022] Figure 4 for Figure 1 A schematic diagram of the bottom projection structure of the vertically installed anti-condensation water electric heating junction box structure in the embodiment shown.
[0023] Figure 5 for Figure 4 Enlarged view of point B in the image.
[0024] The meanings of the reference numerals in the figure are as follows:
[0025] 1. Box body; 2. Door cover; 3. Fixed guide rail; 4. Insulation cotton; 5. Hinges; 6. Connecting wires; 7. Terminal block; 8. Knockout hole; 9. Water baffle; 10. Rotary latch lock; 11. Lock handle; 12. Lock tongue; 13. Water-absorbing cotton; 14. Waterproof layer; 15. Water passage hole; 16. Protruding rod. Detailed Implementation
[0026] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.
[0027] It should also be noted that, for ease of description, only the parts relevant to the utility model are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.
[0028] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.
[0029] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".
[0030] The names of messages or information exchanged between multiple devices in the embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of such messages or information.
[0031] This disclosure will now be described in detail with reference to the accompanying drawings and embodiments.
[0032] like Figure 1-5 As shown, a vertically installed anti-condensation electric heating junction box structure includes a box body 1 and a door cover 2. One side wall of the door cover 2 is connected to the box body 1 by a hinge 5, allowing the door cover 2 to rotate relative to the box body 1. The box body 1 is provided with a fixed guide rail 3 and several knockout holes 8. The fixed guide rail 3 is used to fix the terminal block 7, and the connecting wire 6 passes through the knockout holes 8 into the box body 1. The knockout holes 8 can be flexibly selected according to the number of electric heating segments, increasing its versatility. The fixed guide rail is set along the length direction of the box body 1, and the knockout holes 8 are located on one side of the fixed guide rail. The box body 1 is installed perpendicular to the ground in the length direction.
[0033] Insulation cotton 4 is provided on the back side wall of the box 1 to prevent the cold air from the air conditioner from entering the junction box and reduce the possibility of condensation.
[0034] The top of the box 1 is provided with a baffle plate 9, which is inclined toward the door cover 2. The baffle plate is made of ABS material to prevent condensation from dripping onto the terminal block 7 and to prevent condensation from forming on itself.
[0035] Furthermore, the door cover 2 is provided with absorbent cotton 13 on the side wall near the box body 1. The bottom of the slope of the baffle plate 9 is above the absorbent cotton 13. The baffle plate 9 is provided with a water drop groove at one end. The absorbent cotton 13 is provided with a water-proof layer 14, which is made of plastic and is attached to the absorbent cotton 13. After the water droplets blocked by the baffle plate 9 converge, they flow along the baffle plate 9 and fall from the water drop groove. The absorbent cotton 13 absorbs the water flow. Under the action of gravity, the water flow flows along the absorbent cotton 13 to the bottom of the box body 1, preventing the water droplets left on the baffle plate 9 from contacting the terminal block 7.
[0036] The bottom of the box body 1 and the door cover are provided with several water passage holes 15. The diameter of the water passage holes 15 is 6mm. The bottom of the box body 1 is provided with an inclined surface facing the water passage holes 15. The water flowing to the bottom of the box body 1 flows along the inclined surface of the bottom of the box body 1 towards the water passage holes 15, and the water in the box body 1 is discharged through the water passage holes 15.
[0037] The side wall of the housing 1 is provided with multiple protrusions 16. The protrusions 16 are located between the knockout holes 8 and the fixed guide rail. Each knockout hole 8 has at least one protrusion 16 on one side. The protrusions 16 are located below the corresponding knockout holes 8. When the connecting wire 6 passes through the knockout holes 8 and is connected to the terminal block 7, it is wrapped around the protrusions 16, so that a recess is formed on the connecting wire 6 to prevent condensate from flowing along the wire to the terminal block 7.
[0038] The door cover 2 is equipped with a rotary latch lock 10, which includes a lock handle 11 and a lock tongue 12. The lock handle 11 and the lock tongue 12 are connected. The side wall of the box body 1 is provided with a connecting part that cooperates with the lock tongue 12. The lock handle 11 is turned into the vertical state as open and turned into the horizontal state as closed. The rotatable lock handle 11 and the lock tongue 12 are linked together. When the lock tongue 12 abuts against the connecting part, it can fix the door cover 2.
[0039] The rotary latch 10 has a keyhole to prevent accidental opening and contact, thus increasing security.
[0040] During installation, select the corresponding number of knockout holes 8 according to the number of electric heating segments. The electric heating junction box is fixed to the outer panel of the air conditioning unit with self-tapping screws. A conduit is provided between the outer panel and the box body 1. Select the appropriate terminal block 7 according to the current of each electric heating segment and install it onto the fixed guide rail. The connecting wire 6 passes through the conduit and is fixed to the terminal block 7. The connecting wire 6 has a recessed area through the protruding rod 16. Fill the gap in the conduit with sealant. After closing the door cover 2, turn the lock handle 11 to make it horizontal. At this time, the lock tongue 12 presses against the box body 1. Finally, remove the key to complete the installation. When the customer is wiring, insert the key and turn the lock handle 11 to make it vertical. The door cover 2 can then be opened. The customer's connecting wire 6 enters vertically upwards from the bottom of the box body 1 and connects to the terminal block 7, preventing condensate from flowing along the wire to the terminal block 7.
[0041] This application effectively prevents condensation. The back of the electric heating junction box is covered with insulation cotton 4, and the wire hole is filled with mud to prevent cold air from entering the box 1 and causing condensation. In fact, as the operating time goes by, or when the unit is installed outdoors, condensation will inevitably be generated in the electric heating junction box. The vertical installation structure, the recessed design of the connecting wire 6, and the addition of an ABS water baffle 9 at the top can effectively prevent condensation from entering the terminal block 7 and causing short circuits. The knock-out hole 8 on the back of the box 1 can be flexibly selected according to the number of electric heating sections, increasing its versatility. In addition, two 6mm diameter water passage holes 15 are opened at the bottom of the box 1 and the door cover 2 to drain condensation. The whole structure is simple to install, highly versatile, and safe.
[0042] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the utility model involved in the embodiments of this disclosure is not limited to the technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above features with (but not limited to) technical features with similar functions disclosed in the embodiments of this disclosure.
Claims
1. A vertically installed anti-condensation water electric heating junction box structure, characterized in that: The device includes a housing and a door cover. One side wall of the door cover is connected to the housing via a hinge, allowing the door cover to rotate relative to the housing. The housing is equipped with a fixed guide rail and several knockout holes. The fixed guide rail is used to fix the terminal block. The fixed guide rail is arranged along the length of the housing, and the knockout holes are located on one side of the fixed guide rail. The housing is installed with its length direction perpendicular to the ground.
2. The vertically installed anti-condensation water electric heating junction box structure according to claim 1, characterized in that: The back side wall of the box is lined with insulating cotton.
3. The vertically installed anti-condensation water electric heating junction box structure according to claim 1, characterized in that: The top of the box is provided with a water baffle, which is inclined toward the door cover.
4. The vertically installed anti-condensation water electric heating junction box structure according to claim 3, characterized in that: The water baffle is made of ABS material.
5. The vertically installed anti-condensation water electric heating junction box structure according to claim 3, characterized in that: The door cover has absorbent cotton on the side wall near the box body, the bottom of the slope of the baffle is above the absorbent cotton, and the baffle has a water drop groove at one end.
6. The vertically installed anti-condensation water electric heating junction box structure according to claim 5, characterized in that: The absorbent cotton has a waterproof layer, which is made of plastic.
7. The vertically installed anti-condensation water electric heating junction box structure according to claim 1, characterized in that: The bottom of the box body and the door cover are respectively provided with a number of water passage holes, and the bottom of the box body is provided with an inclined surface facing the water passage holes.
8. The vertically installed anti-condensation water electric heating junction box structure according to claim 1, characterized in that: The box body has multiple protruding rods on its side wall, which are located between the knockout hole and the fixed guide rail.
9. The vertically installed anti-condensation water electric heating junction box structure according to claim 1, characterized in that: The door cover is equipped with a rotary latch lock, which includes a lock handle and a lock tongue. The lock handle and the lock tongue are connected, and the side wall of the box body is provided with a connecting part that cooperates with the lock tongue.
10. The vertically installed anti-condensation water electric heating junction box structure according to claim 9, characterized in that: The rotary lock has a keyhole.