Cross-core connection fluidization bus duct
By using a through-hole connection structure and fluidized bed technology, the problems of insufficient protection level and heat dissipation performance of dense busbar trunking are solved, achieving an IP68 protection level and excellent insulation performance, thus improving the overall performance of the busbar trunking.
Patent Information
- Application Number
- CN202423153507.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing high-density busbar trunking systems are inadequate in terms of protection level and heat dissipation performance, especially in terms of the risk of short circuits caused by moisture in the insulation layer, and the highest protection level is only IP66.
The fluidized busbar is fixed to the outer shell using a through-hole connection structure, with fixing bolts and insulating sleeves. An insulation layer and insulating sleeve are added to ensure sealing, and an insulating protective coating is formed on the conductor surface through the fluidization process.
The protection level of the busbar trunking has been increased to IP68, enhancing its heat dissipation and electrical performance, reducing conductor temperature rise, and ensuring the overall sealing and insulation reliability of the busbar trunking.
Smart Images

Figure CN223625536U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of power engineering technology, specifically relating to a through-core connected fluidized busbar trunking. Background Technology
[0002] Currently, existing compact busbar trunking meets the protection level by applying adhesive to the outer shell and adding waterproof sealing strips inside; the highest protection level for compact busbar trunking on the market is IP66.
[0003] Existing high-density busbar trunking uses electrolytic copper busbars as the conductive material. The copper busbars are wrapped with insulating material, and after the copper busbars of each phase are pressed together, there are no gaps or intervals between the copper busbars. The insulation layer may get damp, and the water inside cannot evaporate (there are gaps between the insulation layers), which can cause short circuits. Therefore, it is necessary to design a through-core connected fluidized busbar trunking to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a through-hole connected fluidized busbar trunking to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a through-hole connected fluidized busbar trough, comprising a housing and a fluidized busbar installed inside the housing, wherein the fluidized busbar and the inner side of the housing are provided with through holes, and a fixing bolt is provided inside the through hole, and a fixing nut is provided at one end of the fixing bolt, and the housing and the fluidized busbar are fixedly connected by the fixing bolt and the fixing nut.
[0006] Preferably, the outer casing is clamped and installed on both sides of the fluidizing busbar, and the fluidizing busbar is stacked and installed inside the outer casing.
[0007] Preferably, an insulating sleeve is installed inside the through hole on the inner side of the fluidizing busbar, and the fixing bolt passes through the insulating sleeve and is connected to the fixing nut.
[0008] Preferably, an insulating spacer is provided on the outer side of the insulating sleeve, and the fluidizing busbar is positioned and sleeved on the insulating sleeve through the insulating spacer.
[0009] Preferably, insulating washers are provided at both ends of the fixing bolt, and the insulating washers are pressed against the outer surface of the housing.
[0010] Preferably, the surface of the fluidized busbar is provided with an insulating layer.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] This invention, while ensuring that the fluidization process meets electrical performance requirements, uses through bolts to better ensure the overall compactness of the busbar trunking and improve its heat dissipation performance; the through bolt structure also ensures the protective performance of the outer shell; and the through bolts are insulated, which further ensures the electrical performance of the busbar trunking. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the present invention;
[0015] Figure 3 This is a schematic diagram of the bolt structure of this utility model;
[0016] In the diagram: 1. Outer shell; 2. Fluidized busbar; 3. Fixing bolt; 4. Insulating gasket; 5. Insulating sleeve; 6. Insulating spacer; 7. Fixing nut; 8. Through hole. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figures 1 to 3 This utility model provides a technical solution: a through-hole connected fluidized busbar trough, including a housing 1 and a fluidized busbar 2 installed inside the housing 1. The fluidized busbar 2 and the inner side of the housing 1 are provided with through holes 8. The inner side of the through holes 8 is provided with fixing bolts 3. One end of the fixing bolts 3 is provided with fixing nuts 7. The housing 1 and the fluidized busbar 2 are fixedly connected by fixing bolts 3 and fixing nuts 7.
[0019] As can be seen from the above description, this utility model has the following beneficial effects: The material of this utility model is a fast-curing insulating powder, and there is no gap between the insulating layer and the conductor busbar. Its heat dissipation performance, moisture resistance, and insulation reliability are all excellent; the protection level can be upgraded, from IP66 to IP68; the temperature rise of the busbar conductor and shell is reduced compared to the original busbar temperature; the vulcanized busbar conductor gauge of this utility model is smaller than the relative current rating, saving costs.
[0020] Further reading is available. Figures 1 to 3The outer casing 1 is clamped and installed on both sides of the fluidizing busbar 2. The fluidizing busbar 2 is stacked and installed inside the outer casing 1 to ensure greater stability during installation. An insulating sleeve 5 is installed in the through hole 8 on the inner side of the fluidizing busbar 2. The fixing bolt 3 passes through the insulating sleeve 5 and is connected to the fixing nut 7. During use, the insulating sleeve 5 enhances the insulation capacity of the fixing bolt 3, thereby facilitating the fixation of the fluidizing busbar 2. An insulating spacer 6 is provided on the outer side of the insulating sleeve 5. The fluidizing busbar 2 is positioned and fitted onto the insulating sleeve 5 through the insulating spacer 6, which facilitates the positioning and installation of the fluidizing busbar 2. Insulating washers 4 are provided at both ends of the fixing bolt 3. The insulating washers 4 press against the outer surface of the outer casing 1 to strengthen the connection between the fixing bolt 3 and the outer casing 1. An insulating layer is provided on the surface of the fluidizing busbar 2, and the conductor copper busbar of the fluidizing busbar 2 is fluidized and insulated. The two ends of the conductor are tin-plated.
[0021] The connectors at both ends of the busbar trunking of this utility model adopt waterproof pressure plates, and sealing gaskets are added to both sides of the pressure plates to make the protection performance more reliable. The connectors are made using a casting process.
[0022] By adopting the above technical solution, under the premise of ensuring that the fluidization process meets the electrical performance requirements, the use of through bolts can better ensure the overall compactness of the busbar trunking and improve the heat dissipation performance of the busbar trunking; the use of through bolt structure ensures the protective performance of the outer shell; and the through bolts are insulated, which can better ensure the electrical performance of the busbar trunking.
[0023] The conductor insulation layer is produced using a fluidized bed process.
[0024] The conductor busbar is heated in an oven, then immersed in a fluidized bed via a transmission device and adhered to the copper busbar. After melting and leveling, it solidifies to form an insulating protective coating, replacing the current bushing process. This process allows the coating to adhere more evenly to the copper busbar surface, thus improving the quality of the surface powder coating. Successful tests were conducted on coating thickness, bending, adhesion, impact strength, flame retardancy, insulation heat resistance, and cross-sectional porosity.
[0025] The working principle and usage process of this utility model are as follows: When in use, the fluidizing busbar 2 is installed inside the outer shell 1, and the insulating sleeve 5 is installed in the through hole 8 on the fluidizing busbar 2. The fluidizing busbars 2 are separated by the insulating spacer 6. Then, the fixing bolt 3 is passed through the outer shell 1 and the insulating sleeve 5, and the insulating gaskets 4 at both ends of the fixing bolt 3 are attached to the outer surface of the outer shell 1. The fixing nut 7 is screwed onto one end of the fixing bolt 3 for fixing.
[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0027] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A through-core connected fluidized busbar, characterized in that: It includes an outer shell (1) and a fluidizing busbar (2) installed inside the outer shell (1). The fluidizing busbar (2) and the inner side of the outer shell (1) are provided with a through hole (8). The inner side of the through hole (8) is provided with a fixing bolt (3). One end of the fixing bolt (3) is provided with a fixing nut (7). The outer shell (1) and the fluidizing busbar (2) are fixedly connected by the fixing bolt (3) and the fixing nut (7).
2. The fluidized busbar trunking system with through-hole connection according to claim 1, characterized in that: The outer shell (1) is clamped and installed on both sides of the fluidizing busbar (2), and the fluidizing busbar (2) is stacked and installed inside the outer shell (1).
3. The fluidized busbar trunking system with through-hole connection according to claim 1, characterized in that: An insulating sleeve (5) is installed in the through hole (8) on the inner side of the fluidizing busbar (2), and the fixing bolt (3) passes through the insulating sleeve (5) and is connected to the fixing nut (7).
4. A through-core connected fluidized busbar trunking system according to claim 3, characterized in that: An insulating spacer (6) is provided on the outside of the insulating sleeve (5), and the fluidizing busbar (2) is positioned and sleeved on the insulating sleeve (5) through the insulating spacer (6).
5. A through-core connected fluidized busbar trunking system according to claim 1, characterized in that: Insulating gaskets (4) are provided at both ends of the fixing bolt (3), and the insulating gaskets (4) are pressed against the outer surface of the outer shell (1).
6. A through-core connected fluidized busbar trunking system according to claim 1, characterized in that: The surface of the fluidized busbar (2) is provided with an insulating layer.