Compaction device for tea processing

Abstract

The utility model belongs to the technical field of tea processing, and discloses a compaction device for tea processing. Comprising a machining table, a pair of sliding rails are fixedly connected to the top end of the machining table, a sliding plate is slidably connected into the sliding rails, a compaction groove is fixedly connected to the top end of the sliding plate, a fixing plate is fixedly connected to the bottom end of the sliding plate, a first air cylinder used for moving the fixing plate is installed in the machining table, and a compaction table is fixedly connected to the top end of the machining table. According to the device, through the structural design of the top plate, the trapezoidal block and the lifting mechanism, the horizontal movement of the compaction groove and the ejection operation of the top plate are synchronously carried out, an additional power source and waiting time are not needed, the working efficiency is remarkably improved, and the production cost is reduced; and the lifting mechanism automatically drives the top plate to ascend in the moving process of the compaction groove, the processed tea leaves are ejected out, and the automation degree and practicability of the equipment are further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to tea processing technical field more specifically, the utility model relates to a kind of compacting device for tea processing. BACKGROUND

[0002] Tea originates from China, is the leaf and bud of camellia shrub or small tree plant, contains rich beneficial ingredients, and is widely used as beverage, and in order to improve the storage, aging ability of tea, facilitate transportation and carrying, and improve the quality and taste of tea, it is often necessary to carry out compaction treatment, and the compaction device is needed in the process.

[0003] The existing compaction device is composed of processing table, compaction groove, top plate, upper die and cylinder, etc., the compaction groove is slidingly connected at the top end of the processing table, the upper die is matched with the inside of the compaction groove, the top plate is installed in the inside of the compaction groove, and the cylinder controls the horizontal movement of the compaction groove, and the working principle is as follows: first, pour the tea to be compacted into the compaction groove and above the top plate, then the cylinder drives the compaction groove to move horizontally, moves away from the operator to ensure safety during processing, then the upper die moves down and goes deep into the inside of the compaction groove, and the top plate compacts the tea, finally, the upper die resets, and the cylinder drives the compaction groove to reset, after the compaction groove resets, the top plate moves up to eject the compacted tea to facilitate the taking work of the operator, thus completing the whole process of tea compaction.

[0004] However, the horizontal movement of the compaction groove and the ejection operation of the top plate need to be operated separately, that is, the top plate can eject the tea only after the compaction groove moves completely, which undoubtedly increases the working time, and the separate operation also needs to increase the driving source, which increases the production cost. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a compaction device for tea processing.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a compaction device for tea processing, comprising a processing table, a pair of slide rails is fixedly connected at the top end of the processing table, a slide plate is slidingly connected in the inside of the pair of slide rails, a compaction groove is fixedly connected at the top end of the slide plate, a fixed plate is fixedly connected at the bottom end of the slide plate, a cylinder one for moving the fixed plate is installed in the inside of the processing table, a compaction table is fixedly connected at the top end of the processing table, a cylinder two is installed at the top end of the compaction table, an upper die is installed at the output end of the cylinder two, a top plate is arranged in the inside of the compaction groove, a trapezoidal block is fixedly connected on the inner wall of the processing table, a lifting mechanism matched with the trapezoidal block is arranged at the bottom end of the top plate, and the lifting mechanism is used to move the top plate.

[0007] Further, the lifting mechanism comprises a square rod, a pair of limiting plates, limiting rods and springs, the square rod is fixedly connected to the bottom end of the top plate, the top plate penetrates the sliding plate and the compaction groove, the pair of limiting plates are fixedly connected to the two sides of the square rod, the limiting rods are slidingly connected to the interiors of the pair of limiting plates respectively, the limiting rods are fixedly connected to the bottom end of the sliding plate, and the springs are sleeved on the outer sides of the pair of limiting rods respectively, and the two ends of the springs are fixedly connected with the sliding plate and the limiting plates respectively.

[0008] Further, the periphery of the trapezoidal block is provided with a triangular block, one end of the triangular block away from the square rod is provided with a driving mechanism, and the driving mechanism is used for moving the triangular block.

[0009] Further, the driving mechanism comprises a supporting plate and a third air cylinder, the supporting plate is fixedly connected with the processing table, the third air cylinder is installed at one end of the supporting plate away from the triangular block, and the output end of the third air cylinder penetrates the supporting plate and is fixedly connected with the triangular block.

[0010] Further, the bottom end of the square rod is provided with a rolling groove, and a rolling wheel is rotatably connected in the rolling groove.

[0011] The technical effects and advantages of the compaction device for tea processing are as follows:

[0012] (1) The compaction groove and the ejection operation of the top plate are synchronously performed through the structural design of the top plate, the trapezoidal block and the lifting mechanism, without the need for an additional power source and waiting time, the working efficiency is significantly improved, the production cost is reduced, and the automation degree and practicability of the equipment are further improved through the slope design of the trapezoidal block.

[0013] (2) The triangular block is moved through the third air cylinder and the triangular block, and the triangular structure is formed in cooperation with the trapezoidal block, the flexible adjustment of the ejection angle of the top plate is realized, the triangular block is guided to continue to move upward when the square rod moves to the top end of the trapezoidal block, thereby effectively improving the ejection height of the tea, enhancing the adaptability and practicability of the equipment, and meeting different processing requirements. DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the utility model.

[0015] Figure 2 It is a processing table section view schematic view in the utility model.

[0016] Figure 3 It is a local structure schematic view in the utility model.

[0017] Figure 4 The utility model discloses a limiting plate, limiting rod and spring structure schematic view in the utility model.

[0018] In the drawing,

[0019] 1, processing platform 2, slide rail 3, slide plate 4, compaction groove 5, fixed plate 6, cylinder one 7, compaction platform 8, cylinder two 9, upper die 10, top plate 11, trapezoidal block 12, square bar 13, limiting plate 14, limiting rod 15, spring 16, triangular block 17, support plate 18, cylinder three 19, roller. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0021] Please refer to Figure 1 - Figure 4 As shown in the drawing, a kind of compaction device for tea processing, including processing platform 1, the top of the processing platform 1 is fixedly connected with a pair of slide rail 2, a pair of the inside slide rail 2 is connected with slide plate 3, the top of the slide plate 3 is fixedly connected with compaction groove 4, the bottom of the slide plate 3 is fixedly connected with fixed plate 5, the inside of the processing platform 1 is equipped with cylinder one 6 for moving fixed plate 5, the top of the processing platform 1 is fixedly connected with compaction platform 7, the top of the compaction platform 7 is installed with cylinder two 8, the output end of the cylinder two 8 is installed with upper die 9, the inside of the compaction groove 4 is provided with top plate 10, the inner wall of the processing platform 1 is fixedly connected with trapezoidal block 11, the bottom of the top plate 10 is provided with lifting mechanism matched with trapezoidal block 11, and the lifting mechanism is used to move top plate 10.

[0022] The existing compaction device needs to be operated separately when moving the compaction groove 4 and ejecting the top plate 10, that is, the tea can be ejected only after the movement of the compaction groove 4 is completed, which undoubtedly increases the working time, and the separate operation also needs to increase the driving source, which increases the production cost. In the use of the present embodiment, when the cylinder 2 drives the upper mold 9 to complete the processing of the tea in the compaction groove 4, the cylinder 2 drives the upper mold 9 to reset, and the cylinder 1 6 drives the fixed plate 5 to move towards the trapezoidal block 1 1. The movement of the fixed plate 5 drives the compaction groove 4 to move synchronously through the slide plate 3. With the continuous movement of the slide plate 3, the lifting mechanism at the bottom end of the top plate 10 is contacted with the trapezoidal block 1 1, and the lifting mechanism drives the top plate 10 to move upwards under the influence of the slope of the trapezoidal block 1 1. The upward movement of the top plate 10 ejects the processed tea. It should be noted that when the cylinder 1 6 drives the fixed plate 5 to move to the limit position, the lifting mechanism is at the top end of the trapezoidal block 1 1 and away from the fixed plate 5. Through the above structure design, the tea can be ejected by the lifting mechanism driving the top plate 10 without additional power source and waiting time.

[0023] As shown in Figure 3 and Figure 4 The lifting mechanism includes a square rod 1 2, a pair of limiting plates 1 3, a limiting rod 1 4 and a spring 1 5. The square rod 1 2 is fixedly connected to the bottom end of the top plate 1 0, and the top plate 1 0 penetrates the slide plate 3 and the compaction groove 4. The pair of limiting plates 1 3 are fixedly connected to the two sides of the square rod 1 2. The limiting rod 1 4 is slidingly connected to the inside of the pair of limiting plates 1 3, and the limiting rod 1 4 is fixedly connected to the bottom end of the slide plate 3. The spring 1 5 is sleeved on the outside of the pair of limiting rods 1 4, and the two ends of the spring 1 5 are fixedly connected with the slide plate 3 and the limiting plate 1 3.

[0024] When the compaction groove 4 drives the top plate 1 0 to move, the top plate 1 0 drives the square rod 1 2 to move synchronously. In the process of moving the square rod 1 2, the square rod 1 2 contacts the slope of the trapezoidal block 1 1. The square rod 1 2 is forced to drive the top plate 1 0 to move upwards to lift the tea. When the square rod 1 2 moves upwards, it also drives the limiting plate 1 3 to move upwards, which in turn extrudes the spring 1 5 to deform and generate elastic potential energy. The next time the tea is compacted, the cylinder 1 6 drives the compaction groove 4 to move away from the trapezoidal block 1 1. At this time, the square rod 1 2 gradually separates from the contact with the trapezoidal block 1 1, and the spring 1 5 releases the elastic potential energy to drive the square rod 1 2 to move downwards to reset through the limiting plate 1 3. The downward movement of the square rod 1 2 drives the top plate 1 0 to move downwards to expose the inside of the compaction groove 4, thereby facilitating the compaction operation.

[0025] As shown in Figure 2 and Figure 3As shown, the outer periphery of the trapezoidal block 11 is provided with a triangular block 16, which is provided with a driving mechanism away from one end of the square bar 12, which is used to move the triangular block 16.

[0026] When the ejection height of the top plate 10 to the tea leaves needs to be raised, the triangular block 16 can be driven by the driving mechanism to move towards the trapezoidal block 11. When the triangular block 16 is completely at the top end of the trapezoidal block 11, the trapezoidal block 11 and the triangular block 16 form a triangle. At this time, when the square bar 12 moves towards the trapezoidal block 11 and moves to the top end of the trapezoidal block 11, it can continue to be affected by the inclined surface of the triangular block 16 and be squeezed upward, thereby raising the ejection angle of the top plate 10 to the tea leaves.

[0027] As shown in Figure 2 and Figure 3 The driving mechanism includes a support plate 17 and a cylinder three 18. The support plate 17 is fixedly connected with the processing table 1. The cylinder three 18 is installed at one end of the support plate 17 away from the triangular block 16. The output end of the cylinder three 18 penetrates the support plate 17 and is fixedly connected with the triangular block 16.

[0028] Starting the cylinder three 18, the cylinder three 18 runs, which drives the triangular block 16 to move towards the trapezoidal block 11, providing power source for the movement of the triangular block 16.

[0029] As shown in Figure 4 The bottom end of the square bar 12 is provided with a rolling groove, and the rolling groove is rotatably connected with a roller 19.

[0030] The design of the rolling groove and the roller 19 can reduce the friction between the square bar 12 and the trapezoidal block 11, thereby prolonging the service life of the trapezoidal block 11 and the square bar 12.

[0031] Working principle: when the cylinder two 8 drives the upper die 9 to complete the processing of the tea leaves in the compacting groove 4, the cylinder two 8 drives the upper die 9 to reset, and the cylinder one 6 drives the fixed plate 5 to move towards the trapezoidal block 11. The movement of the fixed plate 5 drives the compacting groove 4 to move synchronously through the sliding plate 3. With the continuous movement of the sliding plate 3, the lifting mechanism at the bottom end of the top plate 10 is affected by the inclined surface of the trapezoidal block 11 when it contacts the trapezoidal block 11. The lifting mechanism drives the top plate 10 to move upward. The upward movement of the top plate 10 ejects the processed tea leaves. It should be noted that when the cylinder one 6 drives the fixed plate 5 to move to the limit position, the lifting mechanism is at the top end of the trapezoidal block 11 and away from the fixed plate 5. Through the above structure design, the tea leaves can be ejected by the lifting mechanism driving the top plate 10 without additional power source and waiting time;

[0032] When the compacting groove 4 drives the top plate 10 to move, the top plate 10 synchronously drives the square rod 12 to move, and the square rod 12 contacts the inclined surface of the trapezoidal block 11 in the moving process, so that the square rod 12 drives the top plate 10 to move upward to lift the tea, and the square rod 12 moves upward to drive the limiting plate 13 to move upward, the limiting plate 13 moves upward to press the spring 15, so that the spring 15 is deformed and generates elastic potential energy, and the next time the tea is compacted, the cylinder 6 drives the compacting groove 4 to move away from the trapezoidal block 11, at this time, the square rod 12 gradually separates from the trapezoidal block 11, the spring 15 releases the elastic potential energy, and drives the square rod 12 to move downward through the limiting plate 13, and the square rod 12 drives the top plate 10 to move downward to expose the inside of the compacting groove 4, so as to facilitate the compacting operation.

[0033] When it is necessary to increase the lifting height of the top plate 10 to the tea, the cylinder three 18 is started, and the cylinder three 18 drives the triangular block 16 to move toward the trapezoidal block 11 to provide power source for the movement of the triangular block 16, and when the triangular block 16 is completely at the top end of the trapezoidal block 11, the trapezoidal block 11 and the triangular block 16 form a triangle, at this time, the square rod 12 moves to the top end of the trapezoidal block 11 when moving toward the trapezoidal block 11, and continues to move to be affected by the inclined surface of the triangular block 16, so as to be pressed to move upward, thereby increasing the lifting angle of the top plate 10 to the tea.

[0034] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed in the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A compaction device for tea processing, comprising a processing table (1), a pair of slide rails (2) fixedly connected to the top of the processing table (1), a sliding plate (3) slidably connected inside the pair of slide rails (2), a compaction groove (4) fixedly connected to the top of the sliding plate (3), a fixing plate (5) fixedly connected to the bottom of the sliding plate (3), a cylinder (6) for moving the fixing plate (5) installed inside the processing table (1), a compaction table (7) fixedly connected to the top of the processing table (1), a cylinder (8) installed at the top of the compaction table (7), and an upper mold (9) installed at the output end of the cylinder (8), characterized in that, The inside of the compaction groove (4) is provided with a top plate (10), the inner wall of the processing table (1) is fixedly connected with a trapezoidal block (11), the bottom end of the top plate (10) is provided with a lifting mechanism matched with the trapezoidal block (11), and the lifting mechanism is used for moving the top plate (10).

2. The compacting device for tea processing according to claim 1, characterized in that The lifting mechanism comprises a square rod (12), a pair of limiting plates (13), a limiting rod (14) and a spring (15), the square rod (12) is fixedly connected at the bottom end of the top plate (10), the top plate (10) penetrates the sliding plate (3) and the compaction groove (4), the pair of limiting plates (13) are fixedly connected on the two sides of the square rod (12), the limiting rod (14) is slidingly connected in the inside of the pair of limiting plates (13) respectively, the limiting rod (14) is fixedly connected at the bottom end of the sliding plate (3), and the spring (15) is sleeved on the outside of the pair of limiting rods (14) respectively, and the two ends of the spring (15) are fixedly connected with the sliding plate (3) and the limiting plate (13) respectively.

3. The compacting device for tea processing according to claim 2, characterized in that The periphery of the trapezoidal block (11) is provided with a triangular block (16), one end of the triangular block (16) away from the square rod (12) is provided with a driving mechanism, and the driving mechanism is used for moving the triangular block (16).

4. The compacting device for tea processing according to claim 3, characterized in that The driving mechanism comprises a supporting plate (17) and a cylinder three (18), the supporting plate (17) is fixedly connected with the processing table (1), the cylinder three (18) is installed at one end of the supporting plate (17) away from the triangular block (16), the output end of the cylinder three (18) penetrates the supporting plate (17) and is fixedly connected with the triangular block (16).

5. The compacting device for tea processing according to claim 4, characterized in that, The bottom end of the square rod (12) is provided with a rolling groove, and the rolling groove is rotatably connected with a roller (19).

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