Zinc cake collecting device
By designing air-cooled components and a transition receiving box, the problems of low zinc cake collection efficiency and heat accumulation were solved, achieving efficient and uninterrupted collection and cooling of zinc cakes, thus improving finished product quality and production efficiency.
Patent Information
- Application Number
- CN202423317983.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the existing zinc ingot production process, the zinc ingot collection efficiency is low and heat accumulates in the collection container, affecting the quality and efficiency of the finished product.
Air-cooled components are used to cool the zinc ingots, and the zinc ingots are collected in stages through the design of transition receiving boxes and collection vehicles. The height of the transition receiving boxes is adjusted by guide rods and drive components, and the impact force is absorbed by elastic buffer components to ensure efficient collection and cooling of the zinc ingots.
This effectively reduces heat buildup in the zinc ingots during collection, improves finished product quality and processing efficiency, and ensures uninterrupted and efficient transfer of the zinc ingots during collection.
Smart Images
Figure CN223629231U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of zinc cake processing, and in particular to a zinc cake collecting device. BACKGROUND
[0002] The battery zinc cake wheel belt type continuous casting and rolling technology is an important process in modern metallurgical industry, and is widely used in the production process of battery materials. The technology directly casts molten metal into a continuous metal strip and finally forms the required zinc cake shape through a series of processing procedures. With the rapid development of electric vehicles and energy storage industries, the demand for high-performance battery materials is increasing. This technology plays an important role in reducing production costs and improving material performance.
[0003] In the existing battery zinc cake production process, the commonly used methods include traditional casting method and rolling method. The traditional casting method pours molten metal into a mold to solidify, and then cuts and shapes it. However, this method has low production efficiency, high energy consumption, and unstable product quality. The traditional rolling method rolls the metal multiple times after it solidifies. Although it can improve some performance indicators, it still has certain limitations in production continuity and yield.
[0004] In order to improve the defects of the traditional casting method and rolling method, some enterprises use continuous casting and rolling technology, which first casts molten metal into a slab, and then forms a zinc cake through rolling and shearing processes.
[0005] No matter which production method of battery zinc cake is used, the processed zinc cake needs to be collected. At present, in order to improve the collection efficiency of zinc cake, the commonly used method in the industry is to lift the zinc cake to a certain height by the elevator, and then slide it to the collection container through the guide rail. Then the operator manually moves the collection container from the processing area to the storage area. However, the processed zinc cake is only discharged by physical handling, which causes the heat generated during the zinc cake processing process to not be dissipated in time, and accumulates in the collection container, which may affect the quality and efficiency of subsequent processing, thereby affecting the quality of the final product. CONTENT OF THE INVENTION
[0006] In order to reduce the probability of heat accumulation in the collection container, improve the quality of subsequent processing, improve the efficiency of subsequent processing, and improve the quality of the final product, the application provides a zinc cake collecting device.
[0007] The zinc cake collecting device provided by the application adopts the following technical scheme: a rack and a collecting assembly arranged on the rack are provided, the collecting assembly is used to receive the processed zinc cake, a air cooling assembly is further arranged on the rack, an air outlet of the air cooling assembly is used to face the collecting assembly, and the air cooling assembly is used to cool the zinc cake received by the collecting assembly.
[0008] By adopting the technical scheme, the air outlet of the air cooling assembly faces the collecting assembly to cool the zinc cake, heat generated in the zinc cake processing process can be dissipated in time, the probability of heat accumulation in the collecting assembly is reduced, the quality of subsequent processing is improved, the efficiency of subsequent processing is improved, and the quality of the final product is improved.
[0009] Preferably, the collecting assembly comprises a transition receiving box and a collecting vehicle, the transition receiving box is arranged on the rack, the transition receiving box is used for receiving the processed zinc cake, the bottom of the transition receiving box is arranged to be openable and closable, and the collecting vehicle is arranged below the transition receiving box and is used for receiving the zinc cake in the transition receiving box.
[0010] By adopting the technical scheme, the transition receiving box not only plays a role of transition and combination, realizes the effect of uninterrupted collection of the zinc cake, and ensures the efficiency of the zinc cake in the entire collection process, but also realizes phased collection of the zinc cake, that is, the high-temperature zinc cake is first transferred to the transition receiving box for preliminary cooling, and then is transferred to the collecting vehicle to further reduce the probability of heat accumulation in the collecting assembly.
[0011] Preferably, the rack is provided with a driving member, and the driving member is used to drive the transition receiving box to reciprocally slide close to or away from the collecting vehicle along the height direction of the transition receiving box.
[0012] By adopting the technical scheme, the driving member drives the transition receiving box to reciprocally slide close to or away from the collecting vehicle, so that the height position of the transition receiving box can be adjusted according to actual needs to adapt to collecting vehicles of different heights, and impact on the zinc cake in the process of falling from the transition receiving box into the collecting vehicle is reduced as much as possible.
[0013] Preferably, the rack is provided with a guide rod, the guide rod is axially parallel to the sliding direction of the transition receiving box, the guide rod is arranged in the wall of the transition receiving box along the axial direction of the guide rod, and the guide rod is connected with the transition receiving box in sliding mode.
[0014] By adopting the technical scheme, the guide rod provides a guiding effect for the height position adjustment process of the transition receiving box, and improves the stability and reliability of sliding.
[0015] Preferably, the bottom of the transition receiving box is arranged to be inclined.
[0016] By adopting the technical scheme, the inclined arrangement of the bottom of the transition receiving box facilitates the falling of the zinc cake in the transition receiving box into the collecting vehicle.
[0017] Preferably, the transition receiving box is provided with a discharging opening at the bottom, the discharging opening is arranged at the lowest position of the bottom of the transition receiving box, and a discharging door is arranged on the transition receiving box and can be opened and closed, the discharging door is used for sealing the discharging opening.
[0018] By using the above technical scheme, when the zinc cakes collected in the collection vehicle tend to be saturated, the discharging door seals the discharging opening, so that the zinc cakes in the transition receiving box are not allowed to fall into the collection vehicle, at this time, the collection vehicle is moved to the storage area, and the transition receiving box is still receiving the processed zinc cakes, so that the discharging is uninterrupted.
[0019] Preferably, the collection vehicle is provided with an elastic buffer assembly, the elastic buffer assembly includes a square bellows, two buffer pads and a plurality of elastic members, four side walls of the square bellows are respectively attached to four inner walls of the collection vehicle, the two buffer pads are respectively used for sealing two ends of the square bellows, and the elastic members are arranged in the square bellows in an axial direction and are uniformly distributed in the square bellows.
[0020] By using the above technical scheme, the elastic buffer assembly can effectively absorb the impact force when the zinc cakes fall, and the probability of damage to the zinc cakes is reduced.
[0021] Preferably, the air cooling assembly includes a wind pump, an air pipe and an air outlet nozzle, the wind pump is arranged on the rack, one end of the air pipe is in communication with the wind pump, the other end of the air pipe is in communication with the air outlet nozzle, the air outlet nozzle is rotatably connected with the rack, the rotation axis of the air outlet nozzle is perpendicular to the height direction of the transition receiving box, and the air outlet of the air outlet nozzle faces the transition receiving box.
[0022] By using the above technical scheme, the air cooling assembly can be started immediately when the zinc cakes enter the transition receiving box, so as to rapidly reduce the temperature of the zinc cakes and reduce the probability of deformation or damage of the zinc cakes due to high temperature. The air outlet nozzle and the rack are rotatably connected, so that the direction of the air outlet nozzle can be adjusted in real time according to the actual working condition.
[0023] In summary, the present application has at least one of the following beneficial technical effects:
[0024] 1. The air outlet of the air cooling assembly faces the collection assembly to cool the zinc cakes, so that the heat generated during the processing of the zinc cakes can be dissipated in time, the probability of heat accumulation in the collection assembly is reduced, the quality of subsequent processing is improved, the efficiency of subsequent processing is improved, and the quality of the final product is improved.
[0025] 2. The transition receiving box not only plays a role of transition and combination, realizes the effect of uninterrupted collection of zinc cakes, and ensures the high efficiency of zinc cakes in the whole collection process; but also realizes the phased collection of zinc cakes, that is, the high-temperature zinc cakes are first transferred to the transition receiving box for preliminary cooling, and then transferred to the collection vehicle, further reducing the probability of heat accumulation in the collection assembly. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 is a schematic diagram of the overall structure of the present application;
[0027] Figure 2 is a schematic diagram of the partial structure of the present application;
[0028] Figure 3 is a schematic diagram of the overall structure of the present application from another perspective;
[0029] Figure 4 is an exploded schematic diagram of the partial structure of the present application;
[0030] Figure 5 is a sectional view schematic diagram of the partial structure of the present application.
[0031] Explanation of reference signs: 110, rack; 111, support frame; 112, support rod; 113, connecting cross plate; 114, connecting rod; 115, guide rod; 120, collection assembly; 121, transition receiving box; 122, collection vehicle; 123, blanking port; 124, blanking door; 125, sealing gasket; 126, driving cylinder; 130, driving member; 131, driving screw; 132, screw motor; 140, elastic buffer assembly; 141, square bellows; 142, buffer pad; 143, elastic member; 150, air cooling assembly; 151, air pump; 152, air pipe; 153, air outlet nozzle. DETAILED DESCRIPTION
[0032] The present application will be further described in detail below with reference to the accompanying drawings.
[0033] The present application discloses a zinc cake collection device for reducing the probability of heat accumulation in the collection container, improving the quality of subsequent processing, improving the efficiency of subsequent processing, and improving the quality of the final product.
[0034] Reference Figure 1A zinc cake collecting device includes a rack 110 and a collecting assembly 120 arranged on the rack 110. In the embodiment, the rack 110 includes a support frame 111 and four support rods 112 arranged at the bottom of the support frame 111. The support frame 111 is a square hollow frame arranged horizontally. The four support rods 112 are arranged in a rectangular shape at the bottom of the support frame 111. The collecting assembly 120 is used to receive the finished zinc cake. The collecting assembly 120 includes a transition receiving box 121 and a collecting vehicle 122. The transition receiving box 121 is arranged above the support frame 111 and is used to receive the finished zinc cake. The bottom of the transition receiving box 121 is arranged to be openable and closable, facilitating the transfer of the zinc cake. The collecting vehicle 122 is arranged below the transition receiving box 121 and is used to receive the zinc cake in the transition receiving box 121. The arrangement of the transition receiving box 121 can play a role of transition and combination, achieving the effect of uninterrupted collection of the zinc cake and ensuring the efficiency of the zinc cake in the entire collection process.
[0035] Specifically, referring to Figure 1 and Figure 2 , the bottom of the transition receiving box 121 is arranged to be inclined, which helps the zinc cake to smoothly slide into the collecting vehicle 122. The transition receiving box 121 is provided with a discharge opening 123 at the bottom. The discharge opening 123 is arranged at the lowest part of the bottom of the transition receiving box 121. The transition receiving box 121 is provided with an openable and closable discharge door 124. The discharge door 124 is used to seal the discharge opening 123.
[0036] In the embodiment, the bottom of the transition receiving box 121 is inclined from both sides to the middle. The discharge door 124 is provided with two discharge doors 124. The two discharge doors 124 jointly seal the discharge opening 123. The two discharge doors 124 are provided with sealing gaskets 125 on the side walls close to each other. When the discharge door 124 seals the discharge opening 123, the two sealing gaskets 125 are in close contact. The place where the two sealing gaskets 125 are in close contact is the lowest part of the inclined bottom of the transition receiving box 121. The bottom of the transition receiving box 121 is provided with a drive cylinder 126. The piston rod of the drive cylinder 126 is connected to the side wall of the discharge door 124 away from the sealing gasket 125. That is, the bottom of the transition receiving box 121 is provided with a drive cylinder 126 on each side. The drive cylinders 126 on both sides are arranged to be inclined. The inclination angles of the drive cylinders 126 on both sides are the same as the inclination angles of the bottom of the transition receiving box 121. The drive cylinder 126 drives the discharge door 124 to slide to achieve opening and closing.
[0037] Referring to Figure 1 and Figure 3The driving member 130 is arranged above the support frame 111, and the driving member 130 comprises a driving screw rod 131 and a screw rod motor 132. Two driving members 130 are arranged diagonally. Two connecting plates 113 and two connecting rods 114 are further arranged on the support frame 111, and the two connecting plates 113 and the two connecting rods 114 are sequentially connected end to end to form a top frame. The two screw rod motors 132 are diagonally arranged on the two connecting plates 113. One end of the driving screw rod 131 is axially fixed and circumferentially rotatably connected to the support frame 111. The other end of the driving screw rod 131 passes through the wall of the transition receiving box 121 and is coaxially connected to the output shaft of the connecting plate 113 and the screw rod motor. The two driving screw rods 131 and the two guide rods 115 are arranged in a rectangular shape between the top frame and the support frame 111. One end of the guide rod 115 is connected to the support frame 111, and the other end passes through the wall of the transition receiving box 121 and is connected to the connecting plate 113.
[0038] The screw rod motor 132 drives the driving screw rod 131 to rotate, and then drives the transition receiving box 121 to reciprocally slide along the height direction of the transition receiving box 121 to approach or move away from the collection vehicle 122, so that the height position of the transition receiving box 121 can be adjusted according to actual needs, to adapt to collection vehicles 122 of different heights, and to reduce the impact on the zinc cake as much as possible during the process of the zinc cake falling from the transition receiving box 121 into the collection vehicle 122. The guide rod 115 provides a guide function for the height position adjustment process of the transition receiving box 121, and improves the stability and reliability of the sliding.
[0039] In addition, referring to Figure 3 , Figure 4 and Figure 5 , the collection vehicle 122 is provided with an elastic buffer assembly 140. The elastic buffer assembly 140 comprises a square bellows 141, two buffer pads 142 and a plurality of elastic members 143. The four side walls of the square bellows 141 are respectively attached to the four inner walls of the collection vehicle 122. The two buffer pads 142 are respectively used to seal the two ends of the square bellows 141. The elastic members 143 are arranged axially along the square bellows 141 and are uniformly distributed in the square bellows 141. In this embodiment, the elastic members 143 are buffer springs. This design can effectively absorb the impact force when the zinc cake falls, and avoid damage to the zinc cake.
[0040] Referring to Figure 1 and Figure 3Since the finished zinc cake is only discharged by physical transportation, the heat generated during the zinc cake processing cannot be dissipated in time, and accumulates in the collecting container, which may affect the quality and efficiency of subsequent processing, and thus the quality of the final product. Therefore, the rack 110 is further provided with an air cooling assembly 150, an air outlet of the air cooling assembly 150 is used to face the collecting assembly 120, and the air cooling assembly 150 is used to cool the zinc cake received by the collecting assembly 120. The air outlet of the air cooling assembly 150 faces the collecting assembly 120 to cool and cool the zinc cake, so that the heat generated during the zinc cake processing can be dissipated in time, the probability of heat accumulation in the collecting assembly 120 is reduced, the quality of subsequent processing is improved, the efficiency of subsequent processing is improved, and the quality of the final product is improved.
[0041] Moreover, the transition receiving box 121 not only plays a role of transition, but also realizes phased collection of the zinc cake, that is, the high-temperature zinc cake is first transferred to the transition receiving box 121 for preliminary cooling, and then is transferred to the collecting vehicle 122, thereby further reducing the probability of heat accumulation in the collecting assembly 120.
[0042] Specifically, the air cooling assembly 150 includes an air pump 151, an air pipe 152, and an air outlet nozzle 153. The air pump 151 is arranged on the rack 110. One end of the air pipe 152 is in communication with the air pump 151, and the other end of the air pipe 152 is in communication with the air outlet nozzle 153. The air outlet nozzle 153 is rotatably connected to the rack 110. The rotation axis of the air outlet nozzle 153 is perpendicular to the height direction of the transition receiving box 121. The air outlet of the air outlet nozzle 153 faces the transition receiving box 121. In this embodiment, two air pumps 151 are arranged. The two air pumps 151 are arranged on the support frame 111. Correspondingly, two air outlet nozzles 153 are arranged. The two air outlet nozzles 153 are rotatably arranged on the two connecting rods 114, respectively. The air cooling assembly 150 can be started immediately when the zinc cake enters the transition receiving box 121, so as to rapidly reduce the temperature of the zinc cake and prevent the zinc cake from being deformed or damaged due to high temperature.
[0043] The implementation principle of the zinc cake collecting device in the embodiment of the present application is that the bottom of the transition receiving box 121 is arranged to be inclined and the discharge door 124 is designed, so as to ensure that the zinc cake can be smoothly transferred into the collecting vehicle 122. The transition receiving box 121 not only plays a role of transition, but also realizes the effect of uninterrupted collection of the zinc cake, so as to ensure the efficiency of the zinc cake during the entire collection process. The elastic buffer assembly 140 in the collecting vehicle 122 effectively absorbs the impact force when the zinc cake falls, so as to avoid damage to the zinc cake. The air outlet of the air cooling assembly 150 faces the collecting assembly 120 to cool and cool the zinc cake, so that the heat generated during the zinc cake processing can be dissipated in time, the probability of heat accumulation in the collecting assembly 120 is reduced, the quality of subsequent processing is improved, the efficiency of subsequent processing is improved, and the quality of the final product is improved.
[0044] The embodiments of the present application are preferred embodiments of the present application, and are not intended to limit the protection scope of the present application, and thus: any equivalent changes made according to the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A zinc cake collection device comprising a frame (110) and a collection assembly (120) disposed on the frame (110), characterized by: The collecting assembly (120) is used for receiving the finished zinc cakes, and the air cooling assembly (150) is arranged on the rack (110), and an air outlet of the air cooling assembly (150) is used for being directed to the collecting assembly (120), so that the air cooling assembly (150) is used for cooling the zinc cakes received by the collecting assembly (120).
2. A zinc cake collection device according to claim 1, characterized in that: The collecting assembly (120) comprises a transition receiving box (121) and a collecting vehicle (122), the transition receiving box (121) is arranged on the rack (110) and is used for receiving the finished zinc cakes, and the bottom of the transition receiving box (121) is arranged in an openable and closable mode, and the collecting vehicle (122) is arranged below the transition receiving box (121) and is used for receiving the zinc cakes in the transition receiving box (121).
3. A zinc cake collection device according to claim 2, wherein: The rack (110) is provided with a driving member (130), and the driving member (130) is used for driving the transition receiving box (121) to reciprocally slide along the height direction of the transition receiving box (121) to approach or move away from the collecting vehicle (122).
4. A zinc cake collection device according to claim 3, wherein: The rack (110) is provided with a guide rod (115), the guide rod (115) is axially parallel to the sliding direction of the transition receiving box (121), the guide rod (115) is arranged in the wall of the transition receiving box (121) along the axial direction of the guide rod (115), and the guide rod (115) is connected with the transition receiving box (121) in a sliding mode.
5. A zinc cake collection device according to claim 4, wherein: The bottom of the transition receiving box (121) is arranged in an inclined mode.
6. A zinc cake collection device according to claim 5, wherein: The bottom of the transition receiving box (121) is provided with a discharging opening (123), the discharging opening (123) is arranged at the lowest position of the bottom of the transition receiving box (121), and a discharging door (124) is arranged on the transition receiving box (121) in an openable and closable mode, and the discharging door (124) is used for sealing the discharging opening (123).
7. A zinc cake collection device according to claim 2, characterized in that: The collecting vehicle (122) is provided with an elastic buffering assembly (140), the elastic buffering assembly (140) comprises a square bellows (141), two buffering pads (142) and a plurality of elastic members (143), four side walls of the square bellows (141) are respectively attached to four inner walls of the collecting vehicle (122), the two buffering pads (142) are respectively used for sealing two ends of the square bellows (141), and the elastic members (143) are arranged in the axial direction of the square bellows (141) and are distributed in the square bellows (141).
8. A zinc pat collection device according to claim 2, wherein: The air cooling assembly (150) comprises an air pump (151), an air pipe (152) and an air outlet nozzle (153), the air pump (151) is arranged on the rack (110), one end of the air pipe (152) is communicated with the air pump (151), the other end of the air pipe (152) is communicated with the air outlet nozzle (153), the air outlet nozzle (153) is rotatably connected with the rack (110), the rotation axis of the air outlet nozzle (153) is perpendicular to the height direction of the transition receiving box (121), and the air outlet of the air outlet nozzle (153) faces the transition receiving box (121).