Tooth dividing structure of band saw blade

By designing the base plate, movable plate, and power components, the saw teeth are split into individual teeth each time, solving the problems of saw tooth damage caused by uneven saw blade splitting force and complex mold replacement in the existing technology. This achieves stable tooth splitting and efficient adaptation to saw blades of different specifications.

CN223629603UActive Publication Date: 2025-12-05JIANGYIN JINYUAN SAW
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Patent Information

Application Number
CN202423105454.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-05
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In existing band saw blade tooth splitting technology, excessive stress on the tooth splitting device can cause damage, such as the saw blade getting stuck or breaking, friction between the saw blade and the saw kerf. Existing technology is also difficult to use when splitting teeth for different sizes of saw blades, and the mold replacement is complicated. The saw teeth are also prone to damage due to excessive stress.

Method used

The structure adopts a base plate, a movable plate, a power component, and a tooth-splitting component. Each tooth is split into individual teeth at a time. The movable plate is moved by the contact between the inclined slider and the connecting slider. Combined with the elastic component and the cylinder PLC controller, stable tooth splitting is achieved. The detachable tooth-splitting component can be adapted to saw blades of different specifications.

Benefits of technology

It achieves stable tooth splitting of the saw blade after quenching, reduces the risk of saw tooth deformation and springback, simplifies the mold replacement process, and improves tooth splitting efficiency and saw blade life.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223629603U_ABST
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Abstract

The utility model discloses a band saw blade tooth dividing structure which comprises a base plate, two sets of movable plates, two sets of power assemblies and two sets of tooth dividing assemblies, the movable plates are provided with at least one set of sliding grooves, the base plate is provided with sliding rails matched with the sliding grooves, the power assemblies are movably connected with the base plate and the movable plates respectively, and the tooth dividing assemblies are arranged on the base plate. The two tooth dividing assemblies are detachably connected to the adjacent side walls of the two movable plates. For a saw blade with high hardness after quenching, the tooth dividing structure divides a single tooth every time, so that the tooth dividing force is concentrated, the sawteeth are stressed greatly, the deformed state can be kept after the teeth deform, serious springback is avoided, and meanwhile, due to the fact that the tooth dividing is performed on the single tooth, the tooth dividing efficiency is greatly improved. And a worker can achieve the effect of accurately positioning a single tooth by adjusting the structure, so that the difficulty of adjusting equipment by an operator is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a saw blade processing technical field, especially a kind of band saw blade tooth structure. BACKGROUND

[0002] The tooth is toothed separately to two sides, so that it is not in a plane, and the purpose is mainly to reduce the friction of sawing seam to saw blade, to avoid the situation that saw blade is clamped or broken, the design can not only help to improve sawing effect, but also protect saw blade, prolong its service life;

[0003] The existing band saw blade tooth is mostly toothed to a group of tooth shapes of saw blade simultaneously, and the tooth is toothed to several saw teeth simultaneously, so the force on the tooth device is too large, so it is only suitable for saw blade that has not been quenched, and the existing band saw blade tooth is mostly toothed by the way of integrated die stamping, which needs to replace the whole set of die when aiming at different specifications of band saw blade, and the operation is complex, and when toothed by stamping, saw tooth will be instantaneously subjected to large external force and be deflected, and the above-mentioned situation exists the situation that tooth is instantaneously subjected to too large force and is damaged.

[0004] Therefore, there is an urgent need for a band saw blade tooth structure to solve the above problems. INVENTION CONTENTS

[0005] The utility model aims at providing a kind of band saw blade tooth structure to solve the above-mentioned problems.

[0006] To achieve the above object, the utility model adopts the following technical scheme: a kind of band saw blade tooth structure, comprising:

[0007] Base plate, two groups of movable plates, two groups of power components and two groups of tooth components, at least one group of sliding grooves is provided on movable plate, sliding rail matched with sliding groove is provided on base plate, power component is movably connected with base plate and movable plate respectively, two groups of tooth components are detachably connected on the adjacent side wall of two groups of movable plates.

[0008] Preferably, base plate is provided with two groups of position symmetrical longitudinal grooves and two groups of position symmetrical transverse grooves, and longitudinal groove is communicated with transverse groove at one end.

[0009] Preferably, power component includes first air cylinder, inclined surface sliding block and connecting sliding block, inclined surface sliding block is slidably connected in longitudinal groove, connecting sliding block is slidably connected in transverse groove, and connecting sliding block is in contact with the inclined surface of inclined surface sliding block, first air cylinder is fixedly connected on the side wall of base plate, and first air cylinder piston rod is fixedly connected with inclined surface sliding block by passing through the side wall of base plate, and the movement direction of first air cylinder piston rod is consistent with the direction of longitudinal groove.

[0010] Preferably, the movable plate is provided with a matched elastic assembly, the elastic assembly comprising a mounting plate, an extension pipe and a spring, the mounting plate being fixedly connected to the side wall of the movable plate away from the tooth separating assembly, one end of the extension pipe being fixedly connected to the fixing member, the other end of the extension pipe penetrating through the spring and being fixedly connected to the mounting plate, and the spring being fixedly connected to the mounting plate and the fixing member at two ends respectively.

[0011] Preferably, the two groups of first cylinders are provided with cylinder PLC controllers.

[0012] Preferably, the tooth separating assembly comprises a longitudinal plate, a first transverse plate, a second transverse plate and a tooth separating plate, the longitudinal plate being fixedly connected to the side wall of the movable plate through first fixing bolts, the first transverse plate being fixedly connected to the longitudinal plate, the second transverse plate being fixedly connected to the first transverse plate through second fixing bolts, and a tooth separating plate mounting groove being arranged at the contact position of the first transverse plate and the second transverse plate, and the tooth separating plate being placed in the tooth separating plate mounting groove.

[0013] Preferably, the base plate is provided with auxiliary clamping grooves in the same direction as the advancing direction of the band saw blade.

[0014] Preferably, the base plate is provided with at least one group of auxiliary clamping assemblies fixedly connected thereto, the auxiliary clamping assembly comprising two groups of L-shaped plates, two groups of rotating clamping rollers, two groups of connecting rods and a second cylinder, one end of the connecting rod being fixedly connected to the L-shaped plate, the other end of the connecting rod being bearing-connected to the rotating clamping roller, the second cylinder being fixedly connected to the side wall of the base plate, the two groups of L-shaped plates being respectively located at two sides of the auxiliary clamping groove, the L-shaped plate away from the second cylinder being fixedly connected to the side wall of the base plate, and the L-shaped plate close to the second cylinder being fixedly connected to the piston rod of the second cylinder.

[0015] Compared with the prior art, the present application has the following beneficial effects:

[0016] For the saw blade with high hardness after quenching, the present application separates the teeth one by one each time, so that the separating force is concentrated, the saw teeth bear large stress, and the teeth can keep the deformed state after deformation without serious springback.

[0017] Moreover, the power assembly is adopted to drive the movable plate and the tooth separating assembly on the movable plate to complete the tooth separation of the band saw blade, the power assembly adopts the contact between the inclined surface sliding block and the connecting sliding block to drive the movement of the movable plate, so that the movement of the movable plate is more stable, better tooth separation effect is achieved, and the tooth separating assembly is convenient to replace, so that the work load of the workers is greatly reduced when different specifications of band saw blades need to be separated. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic view of a band saw blade tooth separating structure.

[0019] Figure 2 It is a partial cross-sectional structure schematic view of a base plate in the present application.

[0020] Figure 3 It is the local structure schematic view of the substrate in the utility model;

[0021] Figure 4 It is the structure schematic view of the tooth separating assembly in the utility model.

[0022] In the figure: 1 substrate;10, slide rail;11, auxiliary clamping groove;12, longitudinal groove;13, transverse groove;2, movable plate;20, sliding groove;3, power assembly;30, first air cylinder;31, inclined slide block;32, connecting slide block;4, tooth separating assembly;40, longitudinal plate;400, first fixing bolt;41, first transverse plate;42, second transverse plate;420, second fixing bolt;43, tooth separating plate;44, tooth separating plate mounting groove;5, elastic assembly;50, mounting plate;51, telescopic pipe;52, spring;6, auxiliary clamping assembly;60, L-shaped plate;61, rotating clamping roller;62, connecting rod;63, second air cylinder. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0024] Please refer to the drawings of the embodiments of the utility model Figures 1-4 A band saw blade tooth separating structure, comprising:

[0025] The substrate 1, two groups of movable plates 2, two groups of power assemblies 3 and two groups of tooth separating assemblies 4, at least one group of sliding grooves 20 is arranged on the movable plate 2, the slide rail 10 matched with the sliding groove 20 is arranged on the substrate 1, the power assembly 3 is movably connected with the substrate 1 and the movable plate 2 respectively, and two groups of tooth separating assemblies 4 are detachably connected to the adjacent side walls of two groups of movable plates 2.

[0026] The sliding groove 20 arranged on the movable plate 2 is matched with the slide rail 10 on the substrate 1, so that the movable plate 2 has a certain displacement space, two groups of movable plates 2 are driven to cross and displace by two groups of power assemblies 3, and the tooth separating assembly 4 on the movable plate 2 is driven to contact with the band saw blade by the movable plate 2, so as to realize the purpose of separating the teeth on the band saw blade.

[0027] Specifically, the substrate 1 is provided with two groups of positionally symmetrical longitudinal grooves 12 and two groups of positionally symmetrical transverse grooves 13, and one end of the longitudinal groove 12 is communicated with the transverse groove 13.

[0028] In view of the fact that if a single saw tooth is subjected to a large instantaneous impact force during the process of dividing the band saw blade, the saw tooth may be damaged, specifically, the power assembly 3 comprises a first cylinder 30, a bevel sliding block 31 and a connecting sliding block 32, the bevel sliding block 31 is slidingly connected in the longitudinal groove 12, the connecting sliding block 32 is slidingly connected in the transverse groove 13, and the connecting sliding block 32 is in contact with the bevel of the bevel sliding block 31, the first cylinder 30 is fixedly connected to the side wall of the base plate 1, and the piston rod of the first cylinder 30 is fixedly connected to the bevel sliding block 31 through the side wall of the base plate 1, and the movement direction of the piston rod of the first cylinder 30 is consistent with the direction of the longitudinal groove 12; by the way that the connecting sliding block 32 slidingly connected in the transverse groove 13 is in contact with the bevel of the bevel sliding block 31 slidingly connected in the longitudinal groove 12, when the first cylinder 30 drives the bevel sliding block 31 to move along the longitudinal groove 12 through the piston rod, the bevel sliding block 31 will push the connecting sliding block 32 to move along the transverse groove 13 away from the longitudinal groove 12, that is, towards the direction of the band saw blade, thereby driving the movable plate 2 and the dividing tooth assembly 4 thereon to complete the division of the band saw blade, and the advantage of this way is that the saw tooth is stably stressed and is not easy to be damaged by a large instantaneous force.

[0029] In view of the fact that the way that the connecting sliding block 32 is pushed to move in the longitudinal groove 12 by the contact between the bevel of the bevel sliding block 31 and the connecting sliding block 32 has the following disadvantages: after the movable plate 2 is displaced along with the connecting sliding block 32 and divides the band saw blade, in the process of contraction of the piston rod of the first cylinder 30, the bevel of the bevel sliding block 31 is out of contact with the connecting sliding block 32, and thus cannot automatically return to the initial position, which means that the band saw blade cannot be continuously divided, and thus other auxiliary measures are needed to ensure the continuity of the division of the band saw blade, specifically, the movable plate 2 is provided with a matching elastic assembly 5, the elastic assembly 5 comprises a mounting plate 50, an extension tube 51 and a spring 52, the mounting plate 50 is fixedly connected to the side wall of the movable plate 2 away from the dividing tooth assembly 4, one end of the extension tube 51 is fixedly connected to a fixed part, the other end passes through the spring 52 and is fixedly connected to the mounting plate 50, and the two ends of the spring 52 are fixedly connected to the mounting plate 50 and the fixed part respectively; the elastic assembly 5 is used to assist the return of the movable plate 2, when the movable plate 2 is displaced, it will generate a pulling force on the spring 52, when the bevel sliding block 31 moves towards the first cylinder 30, the connecting sliding block 32 will return to the initial position under the action of the spring 52, and the use of the extension tube 51 can further ensure that the movable plate 2 will not shake.

[0030] Considering that the teeth need to be separated and the saw teeth need to be deviated to both sides, two groups of tooth separating assemblies 4 need to act on different teeth. Specifically, the two groups of first air cylinders 30 are provided with air cylinder PLC controllers. The air cylinder PLC controllers are connected with the reversing valves of the first air cylinders to control the extension and retraction states of the piston rods of the two groups of first air cylinders 30, and then control the two groups of tooth separating assemblies 4 to respectively contact the adjacent two saw teeth of the band saw blade and make the saw teeth deviate.

[0031] Considering that the tooth pitch of different specifications of band saw blades is different, different molds need to be replaced for pimple. In order to simplify the replacement process of the mold and reduce the workload of the operator, the mold plate is optimized. Specifically, the tooth separating assembly 4 includes a longitudinal plate 40, a first transverse plate 41, a second transverse plate 42 and a tooth separating plate 43. The longitudinal plate 40 is fixedly connected to the side wall of the movable plate 2 by a first fixing bolt 400. The first transverse plate 41 is fixedly connected with the longitudinal plate 40. The second transverse plate 42 is fixedly connected with the first transverse plate 41 by a second fixing bolt 420. The first transverse plate 41 and the second transverse plate 42 are provided with a tooth separating plate mounting groove 44 at the contact position. The tooth separating plate 43 is placed in the tooth separating plate mounting groove 44.

[0032] The longitudinal plate 40 can be fixed to the side wall of the movable plate 2 by the first fixing bolt 400. When different specifications of longitudinal plates 40 need to be replaced, it is also convenient to replace. The tooth separating plate mounting groove 44 is arranged at the contact position of the first transverse plate 41 and the second transverse plate 42, so that different specifications of tooth separating plates 43 can be installed. The first transverse plate 41 and the second transverse plate 42 are fastened by the second fixing bolt 420, and the tooth separating plate 43 is clamped and fixed by the mounting groove 44 at the contact position of the first transverse plate 41 and the second transverse plate 42.

[0033] Specifically, the base plate 1 is provided with an auxiliary clamping groove 11 in the same direction as the band saw blade. Considering that only the teeth of the band saw blade are extruded by the tooth separating plate 43 during actual tooth separation, in order to avoid the bending of the band saw blade itself, the auxiliary clamping groove 11 is arranged to clamp and hold the band saw blade.

[0034] Considering that the band saw blade is in a disc shape during transportation after forming, slight bending will occur without external interference, and if the band saw blade is bent during tooth separation, the tooth separation of the band saw blade will be affected. Specifically, the base plate 1 is provided with at least one set of auxiliary clamping assemblies 6 fixedly connected thereto, the auxiliary clamping assemblies 6 include two sets of L-shaped plates 60, two sets of rotating clamping rollers 61, two sets of connecting rods 62 and a second air cylinder 63, one end of the connecting rod 62 is fixedly connected with the L-shaped plate 60, the other end is bearing-connected with the rotating clamping roller 61, the second air cylinder 63 is fixedly connected to the side wall of the base plate 1, the two sets of L-shaped plates 60 are respectively located on the two sides of the auxiliary clamping groove 11, the L-shaped plate 60 away from the second air cylinder 63 is fixedly connected to the side wall of the base plate 1, and the L-shaped plate 60 close to the second air cylinder 63 is fixedly connected with the piston rod of the second air cylinder 63; the tooth separation of the band saw blade is assisted by the two sets of auxiliary clamping assemblies 6, the auxiliary clamping assemblies 6 are arranged at the two ends of the movable plate 2, the band saw blade is clamped by the two sets of rotating clamping rollers 61, and the clamping does not affect the normal tooth feeding of the band saw blade; and the second air cylinder 63 can adjust the distance between the two sets of rotating clamping rollers 61, so that the distance between the two sets of rotating clamping rollers 61 is adjusted according to different specifications of the band saw blade.

[0035] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A band saw blade tooth structure, characterized by, The utility model relates to a kind of band saw blade tooth structure, including: Base plate (1), two groups of movable plate (2), two groups of power assembly (3) and two groups of tooth component (4), at least one group of sliding slot (20) is equipped on the movable plate (2), the base plate (1) is equipped with sliding rail (10) matching with the sliding slot (20), the power assembly (3) is respectively movably connected with the base plate (1) and the movable plate (2), two groups of the tooth component (4) can be detachably connected on the adjacent side wall of two groups of the movable plate (2).

2. The band saw blade tooth structure according to claim 1, wherein: The base plate (1) is provided with two groups of position symmetrical longitudinal grooves (12) and two groups of position symmetrical transverse grooves (13), and one end of the longitudinal groove (12) is communicated with the transverse groove (13).

3. The band saw blade tooth structure according to claim 2, wherein: The power assembly (3) includes a first cylinder (30), an inclined sliding block (31) and a connecting sliding block (32), the inclined sliding block (31) is slidably connected in the longitudinal groove (12), the connecting sliding block (32) is slidably connected in the transverse groove (13), and the connecting sliding block (32) is in contact with the inclined surface of the inclined sliding block (31), the first cylinder (30) is fixedly connected on the side wall of the base plate (1), and the piston rod of the first cylinder (30) is fixedly connected with the inclined sliding block (31) through the side wall of the base plate (1), and the movement direction of the piston rod of the first cylinder (30) is consistent with the direction of the longitudinal groove (12).

4. The band saw blade tooth structure according to claim 3, wherein: The movable plate (2) is provided with a matching elastic assembly (5), the elastic assembly (5) includes a mounting plate (50), an extension tube (51) and a spring (52), the mounting plate (50) is fixedly connected on the side wall of the movable plate (2) away from the tooth component (4), one end of the extension tube (51) is fixedly connected with a fixing member, the other end is fixedly connected with the mounting plate (50) through the spring (52), and the spring (52) is fixedly connected with the mounting plate (50) and the fixing member at both ends.

5. The band saw blade tooth structure according to claim 3, wherein: Two groups of the first cylinder (30) are provided with a cylinder PLC controller.

6. The band saw blade tooth structure according to claim 1, wherein: The tooth component (4) includes a longitudinal plate (40), a first transverse plate (41), a second transverse plate (42) and a tooth plate (43), the longitudinal plate (40) is fixedly connected on the side wall of the movable plate (2) through a first fixing bolt (400), the first transverse plate (41) is fixedly connected with the longitudinal plate (40), the second transverse plate (42) is fixedly connected with the first transverse plate (41) through a second fixing bolt (420), and a tooth plate mounting groove (44) is arranged at the contact position of the first transverse plate (41) and the second transverse plate (42), and the tooth plate (43) is placed in the tooth plate mounting groove (44).

7. The tooth structure of a band saw blade according to claim 1, wherein: the base plate (1) is provided with auxiliary clamping grooves (11) in the same direction as the band saw blade.

8. The tooth structure of a band saw blade according to claim 7, wherein: the base plate (1) is provided with at least one set of auxiliary clamping assemblies (6) fixedly connected thereto, the auxiliary clamping assemblies (6) comprising two sets of L-shaped plates (60), two sets of rotating clamping rollers (61), two sets of connecting rods (62) and a second air cylinder (63), one end of the connecting rod (62) being fixedly connected with the L-shaped plate (60) and the other end being bearing-connected with the rotating clamping roller (61), the second air cylinder (63) being fixedly connected to the side wall of the base plate (1), the two sets of L-shaped plates (60) being respectively located on the two sides of the auxiliary clamping grooves (11), the L-shaped plate (60) away from the second air cylinder (63) being fixedly connected to the side wall of the base plate (1), and the L-shaped plate (60) close to the second air cylinder (63) being fixedly connected with the piston rod of the second air cylinder (63). ​ ​