Standardized controller assembly station mechanism

Abstract

The utility model relates to the field of controller assembling, and discloses a standardized controller assembling station mechanism which comprises a machine base, a mounting plate is fixedly connected to the top of the machine base, a machine cover is fixedly connected to the top of the mounting plate, a lower-layer conveying line is arranged on the inner wall of the bottom end of the machine base, and an upper-layer conveying line is arranged at the top end of the mounting plate. A fixing plate is fixedly connected to the top end of the mounting plate, a guide column is slidably connected into the fixing plate, a jacking air cylinder is fixedly connected to the bottom end of the fixing plate, a supporting plate is fixedly connected to an output shaft at the top end of the jacking air cylinder, and a supporting column is fixedly connected to the top end of the supporting plate. According to the automatic assembling machine, the machine base, the mounting plate and the machine cover are arranged, mechanisms of different assembling technological processes can be independently mounted on the mounting plate, the jacking air cylinder is used for driving the supporting plate to carry out secondary positioning on the tray, and therefore assembling of different assembling technological processes can be carried out, equipment can be flexibly remodeled, and the uniformity of a production line is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the controller assembly field especially relates to a standardized controller assembly station mechanism. BACKGROUND

[0002] The controller assembly equipment is the automation equipment specially designed for assembling and testing the controller, it combines mechanical, electrical and automation technology, realizes the whole process automation processing from the component feeding to the assembly, test, marking and packaging.

[0003] In the process of controller assembly, various electronic components need to be integrated and assembled into a box, in order to realize its assembly, it will be divided into multiple assembly stations, and assembly station mechanism will be used to assemble various components.

[0004] In order to assemble a complete controller, a relatively complex assembly process is required, including automatic cleaning, automatic turning, automatic gluing, automatic tightening, automatic air tightness detection, automatic dust removal and manual station. In the traditional assembly process, due to the difference in functionality, these station mechanisms are relatively scattered, the integration degree is not high, the production line cannot be flexibly changed, the product tray cannot be backflowed, and therefore a standardized controller assembly station mechanism is proposed to solve the above problems. CONTENT OF THE UTILITY MODEL

[0005] In order to make up for the above shortcomings, the utility model provides a standardized controller assembly station mechanism, which aims at improving the problem that the station mechanisms are relatively scattered and the integration degree is not high due to the difference in functionality in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a standardized controller assembly station mechanism, including the base, the base top fixedly connected with the mounting plate, the mounting plate top fixedly connected with the machine cover, the base bottom end inner wall is provided with the lower layer conveying line, the mounting plate top is provided with the upper layer conveying line, the mounting plate top fixedly connected with the fixed plate, the fixed plate inside is slidably connected with the guide column, the fixed plate bottom end fixedly connected with the jacking air cylinder, the jacking air cylinder top end output shaft fixedly connected with the support plate, the support plate top end fixedly connected with the support column, the support column top end fixedly connected with the positioning pin.

[0007] As a further description of the above technical scheme:

[0008] The machine cover inside is provided with an industrial computer, and the machine cover front is provided with an equipment operation panel.

[0009] As a further description of the above technical scheme:

[0010] The support plate is located in the inside of the upper layer conveying line.

[0011] As a further description of the above technical solution:

[0012] Rectangular through holes are provided on both the left and right sides of the machine cover, and rectangular through holes are provided on both the left and right sides of the machine base.

[0013] As a further description of the above technical solution:

[0014] The upper conveyor line and the lower conveyor line are positioned opposite each other and have opposite conveying directions.

[0015] As a further description of the above technical solution:

[0016] The top of the guide post is fixedly connected to the bottom of the support plate.

[0017] This utility model has the following beneficial effects:

[0018] 1. In this utility model, by setting a base, mounting plate, and machine cover, mechanisms for different assembly processes can be installed separately on the mounting plate. Then, the lifting cylinder drives the support plate to rise, and the positioning pin performs secondary positioning of the product pallet, thereby enabling assembly of different assembly processes, allowing the equipment to be flexibly changed and improving the uniformity of the production line.

[0019] 2. In this utility model, by setting up an upper conveyor line and a lower conveyor line with opposite positions, and through the linkage of an external lifting device, the product pallet can be transferred from the upper conveyor line to the lower conveyor line after assembly, thereby realizing the return and recycling of the pallet, and the production line does not need to be made into a circular production line, thus improving economic efficiency. Attached Figure Description

[0020] Fig. 1 This is a frontal view of a standardized controller assembly station mechanism proposed in this utility model.

[0021] Fig. 2 This is a schematic diagram of the right side of the base of a standardized controller assembly station mechanism proposed in this utility model.

[0022] Fig. 3 This is a front view of the lifting cylinder of a standardized controller assembly station mechanism proposed in this utility model.

[0023] Legend:

[0024] 1. Base; 2. Mounting plate; 3. Machine cover; 4. Industrial computer; 5. Equipment operation panel; 6. Lower conveyor line; 7. Upper conveyor line; 8. Guide column; 9. Fixing plate; 10. Lifting cylinder; 11. Support plate; 12. Support column; 13. Positioning pin. Detailed Implementation

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0026] With reference to Figs. 1-2 An embodiment provided by the utility model: a standardized controller assembly station mechanism, including the base 1 of fixed and bearing equipment, the top of base 1 is fixedly connected with mounting plate 2, the top of mounting plate 2 can install and fix the assembly equipment required by different assembly stations, the top of mounting plate 2 is fixedly connected with machine cover 3, machine cover 3 is used for protecting internal assembly equipment, simultaneously make the appearance of equipment on production line uniformization, the inside of machine cover 3 is provided with industrial computer 4 for conveniently operating assembly equipment, the front of machine cover 3 is provided with equipment operation panel 5 for conveniently inputting instruction, industrial computer 4 and equipment operation panel 5 can be connected with assembly equipment, the inner wall of the bottom of base 1 is provided with lower conveying line 6, the top of mounting plate 2 is provided with upper conveying line 7, upper conveying line 7 and lower conveying line 6 are all provided as multiple-speed chain type conveying line, upper conveying line 7 and lower conveying line 6 are opposite in position, but the conveying direction of upper conveying line 7 and lower conveying line 6 is opposite, the left and right sides of machine cover 3 are all provided with rectangular through hole, the left and right sides of base 1 are all provided with rectangular through hole, conveniently can put in and recycle product tray, at the transmission end of upper conveying line 7, the external lifting mechanism is set, can transport the product tray coming from upper conveying line 7 downwards to lower conveying line 6.

[0027] With reference to Figs. 2-3 The top of mounting plate 2 is fixedly connected with fixed plate 9 for fixed connection, the inside of fixed plate 9 is slidably connected with guide column 8, guide column 8 is provided with four groups, is distributed at the bottom surface four corners of fixed plate 9 respectively, the bottom of fixed plate 9 is fixedly connected with jacking cylinder 10 for providing lifting power, the top output shaft of jacking cylinder 10 is fixedly connected with support plate 11, open jacking cylinder 10, the top output shaft of jacking cylinder 10 will drive support plate 11 to move up and down, the top of guide column 8 is fixedly connected at the bottom of support plate 11, four groups of guide column 8 make support plate 11 can keep horizontal and move up and down, support plate 11 is located in the inside of upper conveying line 7, so that product tray will move to the upside of support plate 11 when transporting on upper conveying line 7, the top of support plate 11 is fixedly connected with support column 12, support column 12 is provided with four groups, is distributed at the top surface four corners of fixed plate 9 respectively, the top of support column 12 is fixedly connected with positioning pin 13, positioning pin 13 is conical, product tray four corners have the positioning hole opposite to the position of positioning pin 13, so as to position product tray.

[0028] Working principle: when the controller is assembled, the product tray carrying products is placed on the right side of the upper conveying line 7, the upper conveying line 7 drives the product tray to move left, the product tray carrying products flows into the inside of the machine cover 3, when the product tray is transported above the supporting plate 11, the lifting cylinder 10 is opened, the lifting cylinder 10 pushes the supporting plate 11 upwards, the supporting plate 11 drives the supporting column 12 and the positioning pin 13 to move upwards, the positioning pin 13 is inserted into the positioning hole at the four corners of the product tray, the product tray is positioned again, at this time, the assembly equipment on the top of the mounting plate 2 is opened, the product is assembled. When the assembly work is completed, the lifting cylinder 10 is opened, the lifting cylinder 10 drives the supporting plate 11 to descend, so that the product tray recontacts the upper conveying line 7, the upper conveying line 7 drives the product tray to continue to move left, the product tray carrying products flows out of the machine cover 3, enters the lifting device additionally arranged on the left side, the lifting device descends, drives the product tray to enter the lower conveying line 6, the lower conveying line 6 drives the product tray to move right, realizes the backflow circulation of the tray.

[0029] Finally, it should be pointed out that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. made within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A standardized controller assembly station mechanism comprising a machine base (1), characterized in that: The top of the base (1) is fixedly connected with a mounting plate (2), the top of the mounting plate (2) is fixedly connected with a machine cover (3), the bottom end inner wall of the base (1) is provided with a lower layer conveying line (6), the top end of the mounting plate (2) is provided with an upper layer conveying line (7), the top end of the mounting plate (2) is fixedly connected with a fixed plate (9), the inside of the fixed plate (9) is slidably connected with a guide column (8), the bottom end of the fixed plate (9) is fixedly connected with a jacking air cylinder (10), the top end output shaft of the jacking air cylinder (10) is fixedly connected with a support plate (11), the top end of the support plate (11) is fixedly connected with a support column (12), the top end of the support column (12) is fixedly connected with a positioning pin (13).

2. A standardized controller assembly station mechanism according to claim 1, characterized in that: The inside of the machine cover (3) is provided with an industrial computer (4), the front of the machine cover (3) is provided with a device operation panel (5).

3. A standardized controller assembly station mechanism according to claim 1, characterized in that: The support plate (11) is located in the inside of the upper layer conveying line (7).

4. A standardized controller assembly station mechanism according to claim 1, characterized in that: The left and right sides of the machine cover (3) are both provided with rectangular through holes, the left and right sides of the base (1) are both provided with rectangular through holes.

5. A standardized controller assembly station mechanism according to claim 1, characterized in that: The upper layer conveying line (7) and the lower layer conveying line (6) are opposite in position and opposite in conveying direction.

6. A standardized controller assembly station mechanism according to claim 1, characterized in that: The top end of the guide column (8) is fixedly connected with the bottom end of the support plate (11).

Images