Controller cover labeling and screw tightening device
By designing an automated controller for cap labeling and screw tightening, the problem of low efficiency in manual operation was solved, realizing automated cap labeling and screw tightening, thus improving work efficiency and product quality.
Patent Information
- Application Number
- CN202423239476.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-27
AI Technical Summary
In the existing technology, the labeling and screw tightening process of the controller cover relies on manual operation, which leads to low work efficiency, high labor costs, and problems such as skewed labels and missing screws.
An automated device comprising a machine base, a material loading module, a labeling module, and a tightening module was designed. The device achieves automated labeling and screw tightening of the cover through a first transverse module, a labeling component, and a tightening module. It also utilizes a vibratory feeder and a screw feeding and tightening component for automatic material feeding and tightening.
It improved work efficiency, reduced labor costs, ensured accurate label application and screw placement, and enhanced the quality of finished products.
Smart Images

Figure CN223629867U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of automation equipment especially, be related to a controller cover body label and screw tightening device. BACKGROUND
[0002] Power assembly is the power source of the automobile, is the power transmission, transformation of the central system, is the core of the automobile realizes the running. The pros and cons of power assembly determine the power performance, economy and comfort of the automobile, its structure is complex, parts are numerous, mechanical precision requirement is high, cost is high.
[0003] At present, in the two-in-one electric drive assembly composed of motor and motor controller, the controller is usually installed on the side wall outside the motor, in order to protect the core components of the controller, the motor controller also needs to set up the controller cover plate separately to achieve the sealing effect. As shown in Figure 1 The controller cover body 5 needs to be attached with a label 53 on one side of the controller cover body 5 before being put into use, and the plug 51 is assembled and connected on the end face of the cover body 5 through the screw 52. In the prior art, the label attaching action and the plug connecting and assembling action are manually operated by workers, the workers tear off the label 53 and then attach it to the side edge of the cover body 5, the workers place the connecting plug 51 on the cover body 5, put the screw 52 into the mounting hole and then lock and screw manually to realize the fixed connection of the connecting plug and the cover body. The whole process is low in working efficiency, high in labor cost, prone to the situation that the warning label is crooked or the screw is missed, and affects the quality of finished products. UTILITY MODEL CONTENTS
[0004] To solve the above problems, the utility model provides a controller cover body label and screw tightening device which is simple in structure and can effectively improve working efficiency.
[0005] The main content of the utility model comprises a machine table, a material carrying module, a label attaching module and a tightening module arranged on the machine table.
[0006] The material carrying module comprises a material carrying plate for placing the cover body and a first horizontal moving module for driving the material carrying plate to move between the label attaching module and the tightening module, and a plurality of limiting blocks are arranged on the material carrying plate to limit the position of the cover plate.
[0007] The label attaching module comprises a label providing tray, a separating component for receiving the label from the tray and separating the label, and a label attaching component arranged above the separating component.
[0008] The tightening module comprises a vibrating disc for providing the screw, a screw feeding and tightening component in communication with the discharging end of the vibrating disc, and a three-axis moving module for driving the screw feeding and tightening component to move.
[0009] Preferably, the separating member comprises a feeding channel for receiving the labels at the tray, a non-stick plate parallel to the feeding channel is arranged at a side of the feeding channel away from the tray, and a gap is formed between the non-stick plate and the feeding channel, wherein the backing paper of the labels is connected to the receiving roll through the gap, and the receiving roll is driven to rotate by a motor.
[0010] Preferably, the labeling member comprises a vertical plate arranged at a side of the separating member, a first horizontal moving cylinder is arranged at an upper end of the vertical plate, a first rotating cylinder is arranged at a moving end of the first horizontal moving cylinder, the first horizontal moving cylinder drives the first rotating cylinder to move towards and away from the loading module, and an output end of the first rotating cylinder is connected to the labeling member.
[0011] Preferably, the labeling member comprises a telescopic cylinder, an output end of the telescopic cylinder is connected to a support plate, a guide rod is arranged through the support plate, a suction plate is connected to an end of the guide rod away from the telescopic cylinder, a limiting plate is arranged at another end of the guide rod, a spring is arranged around the guide rod, and both ends of the spring are limited between the support plate and the suction plate.
[0012] Preferably, a second horizontal moving cylinder is connected to a side of the vertical plate, the vertical plate is arranged on a matched slide rail through a sliding block, and the second horizontal moving cylinder drives the vertical plate to move towards and away from the separating member.
[0013] Preferably, the labeling module further comprises a side pressing member, the side pressing member comprises a first side pressing plate and a first side pressing cylinder for driving the first side pressing plate to press against a side of the cover.
[0014] Preferably, the tightening module comprises a pressing-down member, the pressing-down member comprises a pressing-down plate and a first lifting cylinder for driving the pressing-down plate to press downwardly against the connecting plug.
[0015] Preferably, the pressing-down plate has a guide avoiding hole corresponding to a mounting hole of the connecting plug, and a screwing end of the nail feeding and tightening member can pass through the guide avoiding hole.
[0016] Preferably, the pressing-down member further comprises a side pressing plate and a second side pressing cylinder for driving the side pressing plate to press against a side of the cover.
[0017] The utility model discloses beneficial effect lies in: the cover is placed to the material loading support plate, and then the connecting plug is placed to the cover, and the material loading support plate is moved to the labeling module and the screwing module side respectively through the first horizontal shift module, and the automatic labeling action and screw tightening action are carried out respectively, and the working efficiency is effectively improved, the labeling module realizes the automatic feeding of label through the material disc and the separation component, and then the label is transferred and pasted to the cover one side through the labeling component, and the label pasting process is simple, and the labeling efficiency and labeling precision are effectively improved, the screw feeding and screwing action are realized through the vibration dish and the nail screwing component through the screwing module, and then the nail screwing component is moved through the three -axis movement module, and the screw tightening action at multiple mounting holes is completed, and the working efficiency is effectively improved, and manpower is saved and the screw screwing degree is improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the three-dimensional structure schematic diagram of controller cover;
[0019] Figure 2 It is the three-dimensional structure schematic diagram of a preferred embodiment;
[0020] Figure 3 It is the three-dimensional structure schematic diagram of labeling module in a preferred embodiment;
[0021] Figure 4 It is Figure 3 It is the partial enlarged structure schematic diagram of A in the middle;
[0022] Figure 5 It is the three-dimensional structure schematic diagram of screwing module in a preferred embodiment;
[0023] Figure 6 It is the three-dimensional structure schematic diagram of down pressure component in a preferred embodiment;
[0024] Reference signs:
[0025] 1, machine table;
[0026] 2, material loading module; 21, material loading support plate; 211, limit block; 22, first horizontal shift module;
[0027] 3, labeling module; 31, material disc; 32, separation component; 321, feeding channel; 322, non-stick plate; 323, gap; 324, material receiving roll; 33, labeling component; 331, vertical plate; 332, first horizontal shift cylinder; 333, first rotary cylinder; 334, labeling piece; 3341, telescopic cylinder; 3342, support plate; 3343, guide rod; 3344, material suction plate; 335, second horizontal shift cylinder; 34, side pressure component; 341, first side pressure cylinder; 342, first side pressure plate;
[0028] 4. Tightening module; 41. Three-axis moving module; 42. Nail feeding and tightening component; 43. Pressing component; 431. First lifting cylinder; 432. Pressing plate; 4321. Guide clearance hole; 433. Second side pressure cylinder; 434. Side abutment plate;
[0029] 5. Cover; 51. Connector plug; 52. Screw; 53. Label. Detailed Implementation
[0030] The technical solution protected by this utility model will be described in detail below with reference to the accompanying drawings.
[0031] like Figure 2 As shown, this application proposes a controller cover labeling and screw tightening device, which includes a machine base 1, a material loading module 2, a labeling module 3 and a tightening module 4 configured on the machine base 1, which can realize automated labeling and screw tightening on the controller cover, effectively improving work efficiency.
[0032] like Figure 2 As shown, the material loading module 2 includes a material loading tray 21 for placing the cover and a first transverse moving module 22 for driving the material loading tray 21 to move laterally. The material loading tray 21 is equipped with several limiting blocks 211, which limit the position of the cover in the horizontal direction. The first transverse moving module 22 drives the material loading tray 21 to reciprocate between the labeling module 3 and the tightening module 4, so that the material loading tray 21 moves to the labeling module 3 and the tightening module 4 respectively to perform labeling and screw tightening actions. In a specific embodiment, the first transverse moving module 22 can be selected from components such as a servo motor, lead screw, slide rail assembly, or cylinder and slide rail, etc., without specific limitations.
[0033] like Figures 2-3 As shown, the labeling module 3 includes a tray 31 for providing labels, a separation component 32 for receiving labels from the tray 31 and separating them, and a labeling component 33 disposed above the separation component 32. The labeling component 33 takes labels from the separation component 32 and attaches them to one side of the cover plate on the material carrier plate 21. The separation component 32 includes a feeding channel 321 for receiving labels from the tray 31. A non-stick plate 322 parallel to the feeding channel 321 is disposed on the side of the feeding channel 321 away from the tray 31. The non-stick plate 322 will not stick even to the adhesive side of the label. There is a gap 323 between the non-stick plate 322 and the feeding channel 321. During operation, the backing paper of the label is first passed through the gap 323 and connected to the take-up roll 324. The take-up roll 324 is driven by a motor. During the label tearing process, the backing paper is recycled through the take-up roll 324.
[0034] like Figures 2-4As shown, the labeling member 33 includes a vertical plate 331 arranged on one side of the separating member 32, the upper end of the vertical plate 331 is provided with a first horizontal moving cylinder 332, the moving end of the first horizontal moving cylinder 332 is provided with a first rotating cylinder 333, the first horizontal moving cylinder 332 drives the first rotating cylinder 333 to move towards and away from the loading module 2, the rotating end of the first rotating cylinder 333 is connected with a labeling piece 334 in a horizontal direction, and the first rotating cylinder 333 can drive the labeling piece 334 to be in a vertical or horizontal state, so as to move the label from the non-sticky board 322 to the side wall of the cover body. Preferably, the labeling piece 334 includes a telescopic cylinder 3341, the output end of the telescopic cylinder 3341 is connected with a support plate 3342, a guide rod 3343 is arranged on the support plate 3342 in a penetrating manner, the end of the guide rod 3343 away from the telescopic cylinder 3341 is provided with a material suction plate 3344, the material suction plate 3344 is used for vacuum suction of the label, and the other end is provided with a limiting plate (not marked), the limiting plate prevents the guide rod 3343 from being separated from the support plate 3342, and springs (not marked) are circumferentially sleeved on the guide rod 3343 and limited between the support plate 3342 and the material suction plate 3344. The telescopic cylinder 3341 drives the support plate 3342 to extend downward, the material suction plate 3344 suctions the label on the non-sticky board 322, then the telescopic cylinder 3341 drives the support plate 3342 to retreat, the first rotating cylinder 333 drives the telescopic cylinder to rotate so as to be horizontal, the telescopic cylinder 3341 drives the support plate 3342 to move towards the loading plate 21, and the material suction plate 3344 abuts against the side wall of the cover plate to attach the label to the side of the cover plate. When the material suction plate 3344 abuts against the side of the cover plate, the telescopic cylinder 3341 continues to drive the support plate 3342 to move towards the cover plate, the springs are compressed, and an opposite elastic force is applied to the material suction plate 3344 to improve the attachment strength of the label.
[0035] As shown in the figure, Figures 3-4 Preferably, one side of the vertical plate 331 is connected with a second horizontal moving cylinder 335, the vertical plate 331 is arranged on the matching slide rail in a sliding manner through a sliding block, the second horizontal moving cylinder 335 drives the vertical plate 331 to move towards and away from the separating member, so as to adjust the position of the material suction plate and ensure the accuracy of the material taking position and the pasting position of the material suction plate 3344.
[0036] As shown in the figure, Figures 2-3 Preferably, the labeling module 3 further includes a side pressing member 34 arranged on one side of the loading module 2, the side pressing member 34 includes a first side pressing plate 342 and a first side pressing cylinder 341 driving the first side pressing plate 342 to move horizontally towards the loading module 2, and the first side pressing cylinder 341 drives the first side pressing plate 342 to press on the side of the cover plate, so as to maintain the stability of the cover plate in the labeling process. Preferably, the shape of the first side pressing plate 342 can be designed to match the side wall of the cover body.
[0037] Preferably, in order to ensure that there is no missed label, a material sensor (not marked) is arranged above the non-sticky board 322.
[0038] As Figures 2-5 shown, the tightening module 4 comprises a vibration disc (not shown) for providing the screws, a screw feeding and tightening member 42 communicated with the discharging end of the vibration disc, and a three-axis moving module 41 for driving the screw feeding and tightening member 42 to move. The screw feeding and tightening member 42 is located above the loading tray 21, and is used for feeding the screws into the corresponding mounting holes of the connecting plug on the cover body (when the cover body is loaded, the connecting plug is simultaneously placed on the mounting position of the cover body), and automatically tightening the screws, and the three-axis moving module 41 is used for adjusting the position of the screw feeding and tightening member 42, so as to complete the screw tightening action in the mounting holes, and lock the connecting plug on the cover body. The screw feeding and tightening member 42 is a conventional standard equipment, and the specific structure thereof will not be described here.
[0039] As Figures 2-6 shown, the tightening module 4 further comprises a pressing member 43 arranged above the cover body, and the pressing member 43 comprises a pressing plate 432 arranged above the loading tray 21, and a first lifting cylinder 431 for driving the pressing plate 432 to move downward. The first lifting cylinder 431 drives the pressing plate 432 to move downward and press on the cover body, so as to maintain the stability of the cover body during the screw tightening process. Preferably, the pressing plate 432 is provided with a guide avoiding hole 4321 corresponding to the mounting hole of the connecting plug. The screwing end of the screw feeding and tightening member 42 passes through the guide avoiding hole 4321, and the guide avoiding hole 4321 guides and limits the screwing end, so as to effectively improve the assembly precision of the screws.
[0040] As Figures 2-6 shown, preferably, the pressing member 43 further comprises a side pressing plate 434 and a second side pressing cylinder 433 for driving the side pressing plate 434 to abut against one side of the cover body. The side pressing plate 434 cooperates with the pressing plate 432, so as to improve the position stability of the cover body and the connecting plug during the screw assembly process.
[0041] The above only describes the embodiments of the present application, and does not limit the patent range of the present application. Any equivalent structure or equivalent process conversion, or direct or indirect application in other related technical fields, is also included in the patent protection range of the present application.
Claims
1. A controller cover labeling and screw tightening device, characterized by, Mainly include: Machine, configured on the machine table, load module, labeling module and tightening module; The load module includes a load tray for placing the cover and a first horizontal movement module for driving the load tray to move between the labeling module and the tightening module, the load tray is provided with a plurality of limiting blocks for limiting the position of the cover plate; The labeling module includes a tray for providing labels, a separation member for receiving labels from the tray and separating the labels, and a labeling member arranged above the separation member; The tightening module includes a vibrating disc for providing screws, a screw feeding and tightening member in communication with the discharge end of the vibrating disc, and a three-axis movement module for driving the screw feeding and tightening member to move.
2. The controller cover labeling and screw tightening device according to claim 1, wherein The separation member includes a feeding channel for receiving labels from the tray, a non-stick plate parallel to the feeding channel is arranged on the side of the feeding channel away from the tray, and the non-stick plate has a gap with the feeding channel, wherein the gap is used for connecting the label backing paper to a label collection roll, and the label collection roll is driven to rotate by a motor.
3. The controller cover labeling and screw tightening device according to claim 1, wherein The labeling member includes a vertical plate arranged on one side of the separation member, a first horizontal movement cylinder is arranged on the upper end of the vertical plate, a first rotary cylinder is arranged on the moving end of the first horizontal movement cylinder, the first horizontal movement cylinder drives the first rotary cylinder to move towards and away from the load module, and the output end of the first rotary cylinder is horizontally connected to a labeling element.
4. The controller cover labeling and screw tightening device according to claim 3, wherein The labeling element includes a telescopic cylinder, a support plate is connected to the output end of the telescopic cylinder, a guide rod is arranged through the support plate, a suction plate is connected to one end of the guide rod away from the telescopic cylinder, a limiting plate is arranged on the other end of the guide rod, a spring is circumferentially sleeved on the guide rod, and the two ends of the spring are limited between the support plate and the suction plate.
5. The controller cover labeling and screw tightening device according to claim 3, wherein A second horizontal movement cylinder is connected to one side of the vertical plate, and the vertical plate is slidably arranged on a matching slide rail through a sliding block, and the second horizontal movement cylinder drives the vertical plate to move towards and away from the separation member.
6. The controller cover labeling and screw tightening device according to claim 1, wherein The labeling module further includes a side pressing member, the side pressing member includes a first side pressing plate and a first side pressing cylinder for driving the first side pressing plate to press one side of the cover.
7. The controller cover labeling and screw tightening device according to claim 1, wherein The tightening module includes a downward pressing member, the downward pressing member includes a downward pressing plate and a first lifting cylinder for driving the downward pressing plate to press the connecting plug downward.
8. The controller cover labeling and screw tightening device according to claim 7, wherein The lower pressing plate has a guide avoiding hole corresponding to the installation hole of the connecting plug, and the screwing end of the nail feeding and screwing member can pass through the guide avoiding hole.
9. The controller cover labeling and screw tightening apparatus according to claim 7, wherein, The lower pressing member further comprises a side pressing plate and a second side pressing cylinder for driving the side pressing plate to press against one side of the cover.