Deburring mechanism for new energy battery shell plate

By designing a snap-fit ​​and snap-fit ​​mechanism to simplify brush replacement, and equipping it with an exhaust fan and filtration system to handle dust and debris, the problems of complex brush replacement and low efficiency in dust and debris handling are solved, thereby improving production efficiency and equipment stability.

CN223630065UActive Publication Date: 2025-12-05ANHUI YUYANG NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422969418.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-12-05
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing deburring mechanism for new energy battery casings involves complex brush replacement and low efficiency in handling dust and debris, resulting in low production efficiency and high maintenance costs.

Method used

The design incorporates a snap-fit ​​and snap-fit ​​mechanism to simplify the brush replacement process, and is equipped with an exhaust fan and filtration system for efficient collection and disposal of dust and debris.

Benefits of technology

It enables quick brush replacement and efficient handling of dust and debris, improving production efficiency and reducing equipment downtime and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of material engineering, and discloses a new energy battery shell plate deburring mechanism which comprises a machining table and a cleaning brush, a table top is arranged at the top of the machining table, a plurality of through holes are formed in the table top, a mechanical arm is assembled at the top of the table top, the output end of the machining table is fixedly connected with a connecting column, and the connecting column is fixedly connected with the cleaning brush. The bottom of the connecting column is fixedly connected with a connecting disc, a dismounting mechanism is arranged on the top of the connecting disc, a clamping mechanism is arranged in the connecting disc, a collecting pipe is installed on the side wall of the machining table, and an anti-blocking mechanism is arranged in the collecting pipe. According to the cleaning brush, the clamping mechanism and the dismounting mechanism are designed, so that the cleaning brush can be quickly replaced, and the production efficiency is improved. In the deburring process, dust and chippings generated when the high-speed rotating brush makes contact with the shell are sucked into the collecting pipe through the exhaust fan and captured by the filter cartridge, clean air is exhausted, and the fan blades drive the brush rollers to clean the filter cartridge through wind power of the exhaust fan.
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Description

TECHNICAL FIELD

[0001] The utility model relates to material engineering field especially relates to a new energy battery shell plate deburring mechanism. BACKGROUND

[0002] A new energy battery shell plate deburring mechanism relates to the surface treatment technology of lightweight materials (such as aluminum alloy, magnesium alloy, etc.), focusing on removing burrs generated in the processing process, while maintaining the strength and surface integrity of the material. This kind of mechanism needs to optimize the deburring tool (such as flexible brush, high-speed motor, etc.) and process parameters according to the material characteristics, to realize efficient, precise and low-loss processing effect, so as to meet the strict requirements of new energy battery shell in strength, heat dissipation, corrosion resistance and surface smoothness, and promote the wide application of lightweight and high-performance materials in new energy industry.

[0003] A new energy battery shell plate deburring mechanism mainly consists of a workbench, a mechanical hand, a high-speed motor and a cleaning steel wire brush. The workbench is used to fix and position the battery shell, ensuring the stability of the processing. The mechanical hand carries the high-speed motor, and through precise control, it realizes multi-angle and multi-position deburring operation. The cleaning steel wire brush removes the burrs on the edge and surface of the shell through high-speed rotation, ensuring the smoothness of the processed shell.

[0004] However, the existing burr cleaning mechanism still has some technical defects and deficiencies: first, the existing deburring equipment has a complex replacement process after the cleaning brush wears out, usually requiring disassembly of multiple components or use of special tools, resulting in long equipment downtime and reduced production efficiency; second, the traditional equipment has low efficiency in processing dust and debris during deburring, most of which use simple dust collection devices that cannot effectively collect small particles and are prone to clogging the filter device, affecting subsequent work, and even requiring frequent shutdown for cleaning, increasing maintenance costs and labor intensity.

[0005] To solve the above problems, a new energy battery shell plate deburring mechanism is proposed. SUMMARY

[0006] To make up for the above shortcomings, the utility model provides a new energy battery shell plate deburring mechanism, aiming to solve the problems of complex brush replacement and low dust and debris processing efficiency in the deburring mechanism.

[0007] In order to achieve the above object, the utility model discloses the following technical scheme: A new energy battery shell plate deburring mechanism, including processing platform and cleaning brush, the top of processing platform is provided with mesa, the inside of mesa is opened with a plurality of through -holes, the top of mesa is equipped with mechanical arm, the output of processing platform is fixedly connected with connecting column, the bottom of connecting column is fixedly connected with connecting disc, the top of connecting disc is provided with dismounting mechanism, the inside of connecting disc is provided with the engagement mechanism, the lateral wall of processing platform is installed with the collecting pipe, the inside of collecting pipe is provided with anti -blocking mechanism,

[0008] The engagement mechanism includes three plug blocks and three plugs, one end of the plug block is fixedly connected with a spring, three fixed holes are formed in the inside of the connecting disc, the plug is inserted into the inside of the fixed hole, three fixed holes are formed in the top side wall of the cleaning brush, and the plug block is inserted into the inside of the fixed hole.

[0009] As a further description of the above technical scheme:

[0010] The dismounting mechanism includes a rotating disc, the top of the rotating disc is provided with a recess, three arc-shaped grooves are arranged in the inside of the rotating disc, and a push rod is slidably connected in the inside of the arc-shaped groove.

[0011] As a further description of the above technical scheme:

[0012] Three sliding grooves are formed in the inside of the connecting disc, and a spring is arranged in the inside of each sliding groove.

[0013] As a further description of the above technical scheme:

[0014] Three through holes are formed in the top side wall of the cleaning brush, the plug penetrates the through hole and is inserted into the inside of the connecting disc.

[0015] As a further description of the above technical scheme:

[0016] The bottom of the push rod is fixedly connected to the top of the plug block, the rotating disc is sleeved on the outside of the connecting column, and the bottom of the rotating disc abuts against the top of the connecting disc.

[0017] As a further description of the above technical scheme:

[0018] The anti-blocking mechanism includes a dust outlet, the dust outlet is the part of the collecting pipe located in the inside of the processing platform side wall, the dust outlet is threadedly connected with a filter cylinder, the inside of the collecting pipe is provided with a fan blade and an exhaust fan, the inside of the filter cylinder is provided with a hair roller, and the fan blade is connected with the hair roller through a connection.

[0019] As a further description of the above technical scheme:

[0020] The bristle roller abuts against the inner wall of the filter cylinder.

[0021] Further description of the above technical solution:

[0022] The fan blade is fixedly connected to the inside of the dust outlet, and the exhaust fan is located at the end of the collecting pipe away from the machining table.

[0023] The utility model has the advantages of the following beneficial effects:

[0024] 1. In the utility model, the deburring mechanism is designed with a clamping mechanism and a dismounting mechanism, so that the cleaning brush can be quickly replaced. The cleaning brush will be worn out during high-speed operation and long-term use, and needs to be replaced regularly to ensure the machining quality. The clamping and dismounting mechanism simplifies the replacement process, and the operation is quick without the need of complex tools, which greatly reduces the equipment downtime and improves the production efficiency.

[0025] 2. In the deburring process, a large amount of dust and debris is generated due to the contact between the high-speed rotating brush and the battery shell, which is mainly caused by the high-speed grinding of burrs and the material surface. The exhaust fan provided in the mechanism can suck the debris and dust into the machining table through the through hole on the table surface by strong wind power. After the debris enters the collecting pipe, it is captured by the filter cylinder, and the clean gas is discharged after filtration. To prevent the filter cylinder from being blocked by debris, the system also uses the wind power of the exhaust fan to drive the fan blade to rotate, which further drives the bristle roller to clean the filter cylinder, ensuring the long-term operation of the system and the cleanliness of the working environment. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 A three-dimensional schematic view of the deburring mechanism for the new energy battery shell plate is provided in the utility model;

[0027] Figure 2 A structure schematic view of the bolt of the deburring mechanism for the new energy battery shell plate is provided in the utility model;

[0028] Figure 3 A structure schematic view of the plug of the deburring mechanism for the new energy battery shell plate is provided in the utility model;

[0029] Figure 4 A structure schematic view of the spring of the deburring mechanism for the new energy battery shell plate is provided in the utility model;

[0030] Figure 5 A structure schematic view of the filter cylinder of the deburring mechanism for the new energy battery shell plate is provided in the utility model;

[0031] Figure 6 A structure schematic view of the bristle roller of the deburring mechanism for the new energy battery shell plate is provided in the utility model.

[0032] Legend:

[0033] 1, processing table; 2, table top; 3, mechanical arm; 4, cleaning brush; 5, clamping mechanism; 501, plug; 502, bolt; 503, fixed hole one; 504, fixed hole two; 505, spring; 6, collection pipe; 7, connecting disc; 8, dismounting mechanism; 801, turntable; 802, lever; 803, arc-shaped groove; 804, recess; 9, connecting column; 10, anti-blocking mechanism; 1001, dust outlet; 1002, fan blade; 1003, filter cartridge; 1004, exhaust fan; 1005, hair roller. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0035] With reference to Figure 1 , Figure 4 An embodiment provided by the utility model: a new energy battery shell plate deburring mechanism, including processing table 1 and cleaning brush 4, realize efficient deburring function through scientific design. The top of processing table 1 is provided with table top 2, a plurality of through holes are evenly arranged in table top 2, which are used for absorbing the debris and dust generated in the deburring process. The top of table top 2 is installed with mechanical arm 3, which realizes multi-angle and accurate processing of the battery shell in cooperation with cleaning brush 4. The output end of processing table 1 is fixedly connected with connecting column 9, the bottom of connecting column 9 is fixedly connected with connecting disc 7, and the top of connecting disc 7 is installed with dismounting mechanism 8. Dismounting mechanism 8 is composed of turntable 801, recess 804 and three arc-shaped grooves 803, lever 802 is slidably connected in arc-shaped groove 803, and flexible operation is realized. Clamping mechanism 5 is arranged in the inside of connecting disc 7, including plug 501, bolt 502 and spring 505. One end of plug 501 is connected with spring 505, plug 501 and fixed hole two 504 of cleaning brush 4 realize accurate cooperation through the action of lever 802, bolt 502 inserted in fixed hole one 503 is manually dismounted, so that the quick installation and dismounting of the brush are completed. The whole structure simplifies the brush replacement operation, improves the maintenance efficiency of the equipment, and reduces the downtime.

[0036] With reference to Figure 1 , Figure 5 and Figure 6The side wall of the processing table 1 is provided with a collecting pipe 6 for collecting dust and debris generated in the deburring process, improving the cleanliness of the working environment and the stability of the system. The inside of the collecting pipe 6 is provided with an anti-blocking mechanism 10, including a dust outlet 1001, a filter cylinder 1003, a fan blade 1002, an exhaust fan 1004 and a hair roller 1005. During the deburring process, the high-speed rotating brush contacts the surface of the battery shell, removes burrs and generates a large amount of dust and debris. The exhaust fan 1004 provides strong wind power to suck the dust into the collecting pipe 6 through the through hole of the table 2, and the debris enters the filter cylinder 1003 through the dust outlet 1001. The filter cylinder 1003 captures the debris through the built-in hair roller 1005, and the hair roller 1005 is driven by the wind power of the fan blade 1002, abuts against the inner wall of the filter cylinder 1003, and cleans the surface of the filter cylinder 1003 in real time to prevent the debris from blocking. Through this design, not only the cleanliness of the exhaust is ensured, but also the long-term operation ability of the equipment is improved, the frequency of manual maintenance is reduced, and the efficient production is ensured.

[0037] Working principle: The new energy battery shell plate deburring mechanism carries out multi-angle and high-precision deburring processing on the surface of the battery shell through the mechanical arm 3 carrying the cleaning brush 4. During the processing, the high-speed rotating brush contacts the surface of the shell, removes the burrs and generates a large amount of dust and debris. These debris enter the collecting pipe 6 under the suction of the exhaust fan 1004 through the through hole uniformly distributed on the top of the processing table 1. The filter cylinder 1003 inside the collecting pipe 6 captures the debris while discharging clean air. To prevent the filter cylinder 1003 from being blocked, the fan blade 1002 drives the hair roller 1005 to rotate by the wind power of the exhaust fan 1004, which contacts and cleans the debris on the inner wall of the filter cylinder 1003, keeping the system unblocked. In addition, the brush is quickly replaced through the clamping and dismounting mechanism 8, simplifying the operation process and reducing the downtime of the equipment. The whole mechanism not only deburrs efficiently, but also ensures the environmental cleanliness and system stability through efficient dust collection and anti-blocking design, providing a strong guarantee for the high-quality production of new energy battery shells.

[0038] Finally, it should be pointed out that: the above-mentioned is only the preferred embodiment of the present application, and is not used to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A new energy battery shell plate deburring mechanism, comprising a machining table (1) and a cleaning brush (4), characterized in that: The top of the processing table (1) is provided with a table top (2), a plurality of through holes are opened in the inside of the table top (2), a mechanical arm (3) is assembled on the top of the table top (2), the output end of the processing table (1) is fixedly connected with a connecting column (9), the bottom of the connecting column (9) is fixedly connected with a connecting disc (7), the top of the connecting disc (7) is provided with a dismounting mechanism (8), the inside of the connecting disc (7) is provided with a clamping mechanism (5), a collecting pipe (6) is installed on the side wall of the processing table (1), and the inside of the collecting pipe (6) is provided with an anti-blocking mechanism (10). The clamping mechanism (5) comprises three plug blocks (501) and three plugs (502), one end of the plug block (501) is fixedly connected with a spring (505), three fixed holes (503) are opened in the inside of the connecting disc (7), the plug (502) is inserted into the inside of the fixed hole (503), and three fixed holes (504) are opened in the top side wall of the cleaning brush (4).

2. The deburring mechanism for new energy battery shell plate according to claim 1, characterized in that: The dismounting mechanism (8) comprises a rotating disc (801), the top of the rotating disc (801) is provided with a recess (804), the inside of the rotating disc (801) is provided with three arc-shaped grooves (803), and a lever (802) is slidably connected in the inside of the arc-shaped groove (803).

3. The deburring mechanism for new energy battery shell plate according to claim 1, characterized in that: The inside of the connecting disc (7) is provided with three sliding grooves, and a spring (505) is installed in the inside of each sliding groove.

4. The deburring mechanism for new energy battery shell plate according to claim 1, characterized in that: Three through holes are opened in the top side wall of the cleaning brush (4), the plug (502) penetrates through the through hole and is inserted into the inside of the connecting disc (7).

5. The deburring mechanism for new energy battery shell plate according to claim 2, characterized in that: The bottom of the lever (802) is fixedly connected to the top of the plug block (501), the rotating disc (801) is sleeved on the outside of the connecting column (9), and the bottom of the rotating disc (801) abuts against the top of the connecting disc (7).

6. The deburring mechanism for new energy battery shell plate according to claim 1, characterized in that: The anti-blocking mechanism (10) comprises a dust outlet (1001), the dust outlet (1001) is a part of the collecting pipe (6) located in the inside of the side wall of the processing table (1), the dust outlet (1001) is threadedly connected with a filter cylinder (1003), the inside of the collecting pipe (6) is provided with a fan blade (1002) and an exhaust fan (1004), the inside of the filter cylinder (1003) is provided with a wool roller (1005), and the fan blade (1002) is connected with the wool roller (1005) through connection.

7. The deburring mechanism for new energy battery shell plate according to claim 6, characterized in that: The wool roller (1005) abuts against the inner wall of the filter cylinder (1003).

8. The deburring mechanism for new energy battery shell plate according to claim 6, characterized in that: The fan blade (1002) is fixedly connected in the inside of the dust outlet (1001), and the exhaust fan (1004) is located at the end of the collecting pipe (6) away from the processing table (1).