Gear deburring machining equipment convenient to assemble

By designing a convenient gear deburring processing equipment, a movable snap-fit ​​method is adopted to facilitate the installation of the deburring device and the gear fixing device, which solves the problem of inconvenient assembly of existing equipment and improves processing efficiency and accuracy.

CN223630070UActive Publication Date: 2025-12-05DONGGUAN FENJUN PRECISION GEAR CO LTD
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Patent Information

Application Number
CN202423202470.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-05
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

The existing gear deburring equipment is not easy to assemble, which affects processing efficiency and accuracy.

Method used

A convenient gear deburring processing equipment is designed, which adopts a frame, a first deburring device, a second deburring device and a gear fixing device. The equipment can be easily assembled and disassembled by a movable snap-fit ​​method. The deburring device and the gear fixing device are fixedly installed by a first positioning device, a second positioning device and a third positioning device respectively.

Benefits of technology

It enables convenient installation and disassembly of gears during deburring, improving processing efficiency and precision.

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Abstract

The utility model belongs to the technical field of gear machining equipment, and particularly relates to gear deburring machining equipment convenient to assemble, which comprises a rack, a first deburring device, a second deburring device and a gear fixing device, and a first positioning device, a second positioning device and a third positioning device are arranged on the rack. The first positioning device and the third positioning device are located on the two sides of the second positioning device respectively, the first unhairing device and the second unhairing device are movably connected to the first positioning device and the third positioning device in a clamped mode respectively, and the gear fixing device is movably connected to the second positioning device in a clamped mode. The machining end of the first unhairing device is located on the side face of the gear fixing device and used for machining the lower portion of a gear, the machining end of the second unhairing device is located above the gear fixing device and used for machining the upper surface of the gear, and convenient and fast mounting and dismounting are achieved through the structure.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to gear processing equipment technical field especially relates to a kind of gear deburring processing equipment of easy assembly. BACKGROUND

[0002] The burrs on mechanical parts are caused by plastic deformation during cutting process, some are caused by flash during casting, die forging and other processes, and some are caused by residual material during welding and extrusion. With the improvement of industrialization and automation, the manufacturing precision of mechanical parts is improved, and the miniaturization of mechanism design is required in the field of mechanical processing, especially in the field of aviation, aerospace and instruments. The harmfulness of burrs is particularly obvious, and it has gradually attracted widespread attention. People have begun to study the formation mechanism and removal method of burrs. Gear is a common mechanical transmission part, which plays an important role in the field of machinery. With the rapid development of gear industry, the scale of the industry is expanding, and the performance requirements of gears are becoming higher and higher. During the processing of gears, especially after turning and other processes, a large number of metal burrs will be generated on the surface, which not only affects the appearance of the product but also reduces the quality of the product. Therefore, a deburring process is usually performed at the end of processing. In the prior art, the gear is placed on a rotary table, and then rotated by a motor driver. A worker holds a hard brush and quickly brushes it on the surface to remove the burrs on the gear. However, this method has the problem that the gear position is fixed, and the existing gear deburring equipment is not convenient to assemble. SUMMARY

[0003] The utility model aims at providing a kind of gear deburring processing equipment of easy assembly, to solve the technical problem of complex assembly steps in the prior art.

[0004] To achieve the above-mentioned purpose, the utility model embodiment provides a kind of gear deburring processing equipment of easy assembly, including rack, first deburring device, second deburring device and gear fixing device, first positioning device, second positioning device and third positioning device are arranged on the rack, the first positioning device and the third positioning device are located at the two sides of the second positioning device respectively, the first deburring device and the second deburring device are respectively movably connected to the first positioning device and the third positioning device, the gear fixing device is movably connected to the second positioning device, the processing end of the first deburring device is located at the side of the gear fixing device, for processing below gear, the processing end of the second deburring device is located above the gear fixing device, for processing the upper surface of gear.

[0005] Preferably, the first positioning device, the second positioning device and the third positioning device each comprise a first limiting device and a second limiting device, the first limiting device and the second limiting device are fixedly installed on the top of the rack, and the first limiting device and the second limiting device are oppositely arranged, and the first hair removing device, the second hair removing device and the gear fixing device are clamped with the first limiting device and the second limiting device.

[0006] Preferably, the first limiting device and the second limiting device each comprise a limiting base and a positioning plate, the limiting base is fixedly installed on the rack, the first hair removing device, the second hair removing device and the gear fixing device are clamped with a set of two opposite limiting bases, the positioning plate is rotationally connected with the limiting base, and the first hair removing device, the second hair removing device and the gear fixing device are fixedly connected with a set of the positioning plates.

[0007] Preferably, the limiting base comprises a limiting plate, a first supporting rod and a second supporting rod, the first supporting rod and the second supporting rod are respectively located at two ends of the limiting plate, one end of the first supporting rod and the second supporting rod is respectively connected with the two ends of the limiting plate, the first supporting rod and the second supporting rod are oppositely arranged, and the limiting plate, the first supporting rod and the second supporting rod form an installation position, and three installation positions oppositely arranged are respectively positioned the first hair removing device, the second hair removing device and the gear fixing device.

[0008] Preferably, the gear fixing device comprises a fixing frame, a rotating device, a fixing disc and an auxiliary rotating device, the fixing frame is fixedly installed on the rack, the rotating device is fixedly installed in the fixing frame, and the rotating end of the rotating device extends upward through the fixing frame and is fixedly connected with the fixing disc, the auxiliary rotating device is fixedly installed on the side surface of the fixing frame, and the rotating end of the auxiliary rotating device is located above the fixing disc.

[0009] Preferably, the bottom of the fixing frame is provided with a first installation plate, the two side edges of the first installation plate protrude from the side surface of the fixing frame, and the two sides of the first installation plate are respectively clamped with the first limiting device and the second limiting device.

[0010] Preferably, the first deburring device comprises a first horizontal moving module, a first lifting device, a first driving device and a first deburring block, the first horizontal moving module is fixedly installed on the frame, the first lifting device is fixedly installed on the moving end of the first horizontal moving module, the first driving device is fixedly installed on the lifting end of the first lifting device, and the rotating end of the first driving device is arranged upward, and the first deburring block is fixedly installed on the rotating end of the first driving device and used for deburring the bottom plane of the gear.

[0011] Preferably, the bottom of the first horizontal moving module is provided with a second mounting plate, the two side edges of the second mounting plate are arranged to protrude from the side surfaces of the first horizontal moving module, and the two sides of the second mounting plate are respectively connected with the first limiting device and the second limiting device.

[0012] Preferably, the second deburring device comprises a second horizontal moving module, a second lifting device, a second driving device and a second deburring block, the second horizontal moving module is fixedly installed on the frame, the second lifting device is fixedly installed on the moving end of the second horizontal moving module, the second driving device is fixedly installed on the lifting end of the second lifting device, and the rotating end of the second driving device is arranged downward, and the second deburring block is fixedly installed on the rotating end of the second driving device and used for deburring the top plane of the gear.

[0013] Preferably, the bottom of the second horizontal moving module is provided with a third mounting plate, the two side edges of the third mounting plate are arranged to protrude from the side surfaces of the second horizontal moving module, and the two sides of the third mounting plate are respectively connected with the first limiting device and the second limiting device.

[0014] The above one or more technical solutions in the gear deburring machining equipment convenient to assemble provided by the embodiment of the utility model have at least one of the following technical effects:

[0015] The convenient-to-assemble gear deburring machining equipment is assembled by a rack, a first deburring device, a second deburring device and a gear fixing device, wherein the first deburring device and the second deburring device are respectively used for synchronously deburring upper and lower planes of the gear, the gear fixing device is used for fixing the rotating gear, first positioning device, second positioning device and third positioning device are respectively arranged on the rack, the first positioning device, the second positioning device and the third positioning device realize mounting and dismounting of the first deburring device, the second deburring device and the gear fixing device through the movable clamping mode, during assembly, the first deburring device, the second deburring device and the gear fixing device are respectively fixed and mounted on the first positioning device, the second positioning device and the third positioning device through the movable clamping, convenient assembly and replacement of the first deburring device, the second deburring device and the gear fixing device are realized, and the convenient installation and dismounting are realized through the above structural arrangement. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiment of the utility model, the following will introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled in the art, other drawings can be obtained according to these drawings without the creative labor.

[0017] Figure 1 The effect diagram of the convenient-to-assemble gear deburring machining equipment provided by the embodiment of the utility model.

[0018] Figure 2 The effect diagram of the first deburring device of the convenient-to-assemble gear deburring machining equipment provided by the embodiment of the utility model.

[0019] Figure 3 The effect diagram of the second deburring device of the convenient-to-assemble gear deburring machining equipment provided by the embodiment of the utility model.

[0020] Figure 4 The effect diagram of the gear fixing device of the convenient-to-assemble gear deburring machining equipment provided by the embodiment of the utility model.

[0021] Figure 5 The first positioning device of the convenient-to-assemble gear deburring machining equipment provided by the embodiment of the utility model is unfolded plan view.

[0022] Among them, the reference signs in the drawing are:

[0023] 10 - rack 11 - first positioning device 12 - second positioning device

[0024] 13 - third positioning device 20 - first deburring device 21 - first horizontal movement module

[0025] 22 - first lifting device 23 - first driving device 24 - first deburring block

[0026] 30 - second deburring device 31 - second horizontal moving module 32 - second lifting device

[0027] 33 - second driving device 34 - second deburring block 40 - gear fixing device

[0028] 41 - fixing frame 42 - rotating device 43 - fixing disc

[0029] 44 - auxiliary rotating device 111 - first limiting device 112 - second limiting device

[0030] 1111 - limiting base 1112 - positioning plate a - limiting plate

[0031] b - first supporting rod c - second supporting rod DETAILED DESCRIPTION

[0032] The embodiments of the present application will be described in detail below with reference to the drawings, examples of which are shown in the accompanying drawings, wherein the same or similar components have the same reference numerals throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the embodiments of the present application, and should not be understood as a limitation of the present application. Figures 1-5

[0033] In the description of the embodiments of the present application, it should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only intended to facilitate the description of the embodiments of the present application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0034] In addition, the terms "first", "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise explicitly specified.

[0035] ​In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixedly connected, or can be detachably connected, or can be integrated; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, or can be the internal communication of two elements or the interaction relationship of two elements. For ordinary skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0036] In one embodiment of the present application, as shown in Figures 1-5 A gear deburring machining equipment is provided, comprising a rack 10, a first deburring device 20, a second deburring device 30 and a gear fixing device 40. The rack 10 is provided with a first positioning device 11, a second positioning device 12 and a third positioning device 13. The first positioning device 11 and the third positioning device 13 are respectively located on the two sides of the second positioning device 12. The first deburring device 20 and the second deburring device 30 are respectively movably connected to the first positioning device 11 and the third positioning device 13. The gear fixing device 40 is movably connected to the second positioning device 12. The machining end of the first deburring device 20 is located on the side of the gear fixing device 40, used for machining the lower part of the gear. The machining end of the second deburring device 30 is located above the gear fixing device 40, used for machining the upper surface of the gear.

[0037] The gear deburring machining equipment is assembled by the rack 10, the first deburring device 20, the second deburring device 30 and the gear fixing device 40. The first deburring device 20 and the second deburring device 30 are respectively used for synchronously deburring the upper and lower planes of the gear. The gear fixing device 40 is used for fixing the rotating gear. The first positioning device 11, the second positioning device 12 and the third positioning device 13 are respectively arranged on the rack 10. The first positioning device 11, the second positioning device 12 and the third positioning device 13 are movably connected to realize the mounting and dismounting of the first deburring device 20, the second deburring device 30 and the gear fixing device 40. During assembly, the first deburring device 20, the second deburring device 30 and the gear fixing device 40 are movably connected and fixedly mounted on the first positioning device 11, the second positioning device 12 and the third positioning device 13, so as to realize the convenient assembly and replacement of the first deburring device 20, the second deburring device 30 and the gear fixing device 40. Through the above structure, the present application is convenient to mount and dismount.

[0038] In another embodiment of the present application, as shown in Figure 1 and Figure 5As shown, the first positioning device 11, the second positioning device 12 and the third positioning device 13 all comprise a first limiting device 111 and a second limiting device 112, the first limiting device 111 and the second limiting device 112 are fixedly installed on the top of the rack 10, and the first limiting device 111 and the second limiting device 112 are oppositely arranged, the first hair removing device 20, the second hair removing device 30 and the gear fixing device 40 are clamped with a first limiting device 111 and a second limiting device 112, and the top of the first hair removing device 20, the second hair removing device 30 or the gear fixing device 40 is fixedly limited by a group of first limiting devices 111 and second limiting devices 112.

[0039] As shown in the another embodiment of the utility model, Figure 1 and Figure 5 As shown, the first limiting device 111 and the second limiting device 112 all comprise a limiting base 1111 and a positioning plate 1112, the limiting base 1111 is fixedly installed on the rack 10, the first hair removing device 20, the second hair removing device 30 and the gear fixing device 40 are clamped with a group of opposite two limiting bases 1111 respectively, the positioning plate 1112 is rotationally connected with the limiting base 1111, and the first hair removing device 20, the second hair removing device 30 and the gear fixing device 40 are fixedly connected with a group of positioning plates 1112 respectively, the base positions the installation position of the first hair removing device 20, the second hair removing device 30 or the gear fixing device 40 on the rack 10, and the positioning plate 1112 limits and fixes the first hair removing device 20, the second hair removing device 30 or the gear fixing device 40 in the base frame selected area.

[0040] As shown in the another embodiment of the utility model, Figure 1 and Figure 5 As shown, the limiting base 1111 comprises a limiting plate a, a first supporting rod b and a second supporting rod c, the first supporting rod b and the second supporting rod c are located at two ends of the limiting plate a respectively, one end of the first supporting rod b and the second supporting rod c is connected with the two ends of the limiting plate a respectively, the first supporting rod b and the second supporting rod c are oppositely arranged, and the limiting plate a, the first supporting rod b and the second supporting rod c enclose an installation position, three two-by-two opposite installation positions position the first hair removing device 20, the second hair removing device 30 and the gear fixing device 40 respectively, the limiting plate a, the first supporting rod b and the second supporting rod c are of the same height, the positioning plate 1112 is rotationally connected with the outer side of the limiting plate a, the positioning plate 1112 covers the enclosed area of the limiting plate a, the first supporting rod b and the second supporting rod c after being turned over, and the two ends of the positioning plate 1112 can be fixedly locked with the first supporting rod b and the second supporting rod c respectively.

[0041] As shown in the another embodiment of the utility model, Figure 1 and Figure 4As shown, the gear fixing device 40 comprises a fixing frame 41, a rotating device 42, a fixing disc 43 and an auxiliary rotating device 44, the fixing frame 41 is fixedly installed on the rack 10, the rotating device 42 is fixedly installed in the fixing frame 41, and the rotating end of the rotating device 42 extends upwards through the fixing frame 41 and is fixedly connected with the fixing disc 43, the auxiliary rotating device 44 is fixedly installed on the side surface of the fixing frame 41, and the rotating end of the auxiliary rotating device 44 can be lifted above the fixing disc 43, the auxiliary rotating device 44 cooperates with the rotating device 42 to make the gear rotate stably, and the deburring operation is completed.

[0042] As shown in the other embodiment of the utility model, Figure 1 and Figure 4 As shown, the bottom of the fixing frame 41 is provided with a first mounting plate, the two side edges of the first mounting plate protrude from the side surface of the fixing frame 41, and the two sides of the first mounting plate are respectively clamped with a first limiting device 111 and a second limiting device 112, and the assembly replacement of the gear fixing device 40 is realized by the assembly relationship between the first mounting plate and the first limiting device 111 and the second limiting device 112.

[0043] As shown in the other embodiment of the utility model, Figures 1-2 As shown, the first deburring device 20 comprises a first horizontal moving module 21, a first lifting device 22, a first driving device 23 and a first deburring block 24, the first horizontal moving module 21 is fixedly installed on the rack 10, the first lifting device 22 is fixedly installed on the moving end of the first horizontal moving module 21, the first driving device 23 is fixedly installed on the lifting end of the first lifting device 22, and the rotating end of the first driving device 23 is arranged upwards, the first deburring block 24 is fixedly installed on the rotating end of the first driving device 23, and is used for deburring the bottom plane of the gear, the first horizontal moving module 21 adjusts the first deburring block 24 to approach or move away from the gear to be processed, the first lifting device 22 adjusts the first deburring block 24 to abut on the surface of the gear, and the first driving device 23 drives the first deburring block 24 to rotate and polish the lower surface of the gear.

[0044] As shown in the other embodiment of the utility model, Figures 1-2 As shown, the bottom of the first horizontal moving module 21 is provided with a second mounting plate, the two side edges of the second mounting plate protrude from the side surface of the first horizontal moving module 21, and the two sides of the second mounting plate are respectively clamped with a first limiting device 111 and a second limiting device 112, and the assembly replacement of the first horizontal moving module 21 is realized by the assembly relationship between the second mounting plate and the first limiting device 111 and the second limiting device 112.

[0045] As shown in the other embodiment of the utility model, Figure 1 and Figure 3As shown, the second hair removing device 30 comprises a second horizontal moving module 31, a second lifting device 32, a second driving device 33 and a second hair removing block 34, the second horizontal moving module 31 is fixedly installed on the rack 10, the second lifting device 32 is fixedly installed on the moving end of the second horizontal moving module 31, the second driving device 33 is fixedly installed on the lifting end of the second lifting device 32, and the rotating end of the second driving device 33 is arranged downward, the second hair removing block 34 is fixedly installed on the rotating end of the second driving device 33, and is used for removing hair on the top plane of the gear, the second horizontal moving module 31 adjusts the second hair removing block 34 to approach or move away from the gear to be processed, the second lifting device 32 adjusts the second hair removing block 34 to abut on the surface of the gear, and the second driving device 33 drives the second hair removing block 34 to rotate and polish the upper surface of the gear.

[0046] In another embodiment of the present application, as shown in Figure 1 and Figure 3 As shown, the bottom of the second horizontal moving module 31 is provided with a third mounting plate, the two side edges of the third mounting plate protrude from the side of the second horizontal moving module 31, and the two sides of the third mounting plate are respectively connected with a first limiting device 111 and a second limiting device 112, and the assembly of the second horizontal moving module 31 is realized by the assembly relationship between the third mounting plate and the first limiting device 111 and the second limiting device 112.

[0047] The above is only a preferred embodiment of the present application, and is not used to limit the present application, and any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A gear deburring apparatus that is easy to assemble, characterized by: The utility model provides a rack, first depilation device, second depilation device and gear fixing device, first positioning device, second positioning device and third positioning device are provided on the rack, first positioning device and third positioning device are located two sides of second positioning device respectively, first depilation device and second depilation device are respectively active joint in first positioning device and third positioning device, gear fixing device is active joint in second positioning device, the processing end of first depilation device is located the side of gear fixing device, is used for processing below gear, the processing end of second depilation device is located the upper of gear fixing device, is used for processing the upper surface of gear.

2. The gear deburring apparatus of claim 1, wherein: The first positioning device, the second positioning device and the third positioning device all include first limiting device and second limiting device, the first limiting device and the second limiting device are fixedly installed on the top of the rack, and the first limiting device and the second limiting device are oppositely mirror-imaged, the first depilation device, the second depilation device and the gear fixing device are all clamped with the first limiting device and the second limiting device.

3. The gear deburring apparatus of claim 2, wherein: The first limiting device and the second limiting device all include limiting base and positioning plate, the limiting base is fixedly installed on the rack, the first depilation device, the second depilation device and the gear fixing device are respectively clamped with a set of two opposite limiting bases, the positioning plate is rotationally connected with the limiting base, and the first depilation device, the second depilation device and the gear fixing device are respectively fixedly connected with a set of the positioning plates.

4. The easily assembled gear deburring apparatus according to claim 3, characterized by: The limiting base includes limiting plate, first supporting rod and second supporting rod, the first supporting rod and the second supporting rod are respectively located at two ends of the limiting plate, and one end of the first supporting rod and the second supporting rod is respectively connected with two ends of the limiting plate, the first supporting rod and the second supporting rod are oppositely arranged, and the limiting plate, the first supporting rod and the second supporting rod form an installation position, three installation positions oppositely arranged are respectively positioned the first depilation device, the second depilation device and the gear fixing device.

5. The easily assembled gear deburring apparatus according to claim 2, characterized by: The gear fixing device includes fixing frame, rotating device, fixing disc and auxiliary rotating device, the fixing frame is fixedly installed on the rack, the rotating device is fixedly installed in the fixing frame, and the rotating end of the rotating device extends upward through the fixing frame and is fixedly connected with the fixing disc, the auxiliary rotating device is fixedly installed on the side of the fixing frame, and the rotating end of the auxiliary rotating device can be lifted above the fixing disc.

6. The easily-assembled gear deburring apparatus of claim 5, wherein: The bottom of the fixing frame is provided with a first mounting plate, the two side edges of the first mounting plate protrude from the side of the fixing frame, and the two sides of the first mounting plate are respectively clamped with the first limiting device and the second limiting device.

7. The easily-assembled gear deburring apparatus of claim 2, wherein: The first depilating device comprises a first horizontal moving module, a first lifting device, a first driving device and a first depilating block, the first horizontal moving module is fixedly installed on the frame, the first lifting device is fixedly installed on the moving end of the first horizontal moving module, the first driving device is fixedly installed on the lifting end of the first lifting device, and the rotating end of the first driving device is upwardly arranged, and the first depilating block is fixedly installed on the rotating end of the first driving device and is used for depilating the bottom plane of the gear.

8. The easily-assembled gear deburring apparatus of claim 7, wherein: The bottom of the first horizontal moving module is provided with a second mounting plate, the two side edges of the second mounting plate are arranged to protrude from the side of the first horizontal moving module, and the two sides of the second mounting plate are respectively connected with the first limiting device and the second limiting device.

9. The easily-assembled gear deburring apparatus of claim 2, wherein: The second depilating device comprises a second horizontal moving module, a second lifting device, a second driving device and a second depilating block, the second horizontal moving module is fixedly installed on the frame, the second lifting device is fixedly installed on the moving end of the second horizontal moving module, the second driving device is fixedly installed on the lifting end of the second lifting device, and the rotating end of the second driving device is downwardly arranged, and the second depilating block is fixedly installed on the rotating end of the second driving device and is used for depilating the top plane of the gear.

10. The easily-assembled gear deburring apparatus of claim 9, wherein: The bottom of the second horizontal moving module is provided with a third mounting plate, the two side edges of the third mounting plate are arranged to protrude from the side of the second horizontal moving module, and the two sides of the third mounting plate are respectively connected with the first limiting device and the second limiting device.