Vertical circular mold granulator
By placing the pellet mill's bearings externally on the upper side of the pressure roller and adopting a design that allows the grinding wheel to rotate actively, the problem of poor bearing heat dissipation is solved, the service life is extended, the replacement process is simplified, and space utilization is optimized.
Patent Information
- Application Number
- CN202423105501.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-17
AI Technical Summary
In existing pellet mills, the bearings are built into the pressure rollers, resulting in poor heat dissipation, shortened service life, and inconvenient replacement.
The bearing is placed on the upper side of the pressure roller, and eccentric adjustment is achieved through the sleeve and adjustment mechanism. The servo motor is set on the lower side of the mold, and the mold is rotated actively, which is combined with the hydraulic cylinder to drive the opening and closing of the upper cover.
It improves the heat dissipation of the bearing, extends its service life, simplifies the bearing replacement process, and saves space on the upper cover.
Smart Images

Figure CN223630552U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to pellet mill technical field especially relates to a vertical ring die pellet mill. BACKGROUND
[0002] The pellet mill is the equipment that sawdust, wood chip waste wood material and so on wood is crushed and is made into wood particle, thereby convenient wood chip that is not convenient direct combustion is processed into wood particle that is convenient combustion and unified storage, and then convenient full use of waste wood material.
[0003] The structure of the existing pellet mill is all by the abrasion tool, the pressure wheel, the lower disc shell, the upper disc cover, the rotating shaft, the bearing and the driving motor and so on spare parts constitute, through the pressure wheel rotation cooperation abrasion tool to waste wood material is rolled and is made into wood particle, driving motor and install in the upper disc cover, the pressure wheel and the upper disc cover are connected through the rotating shaft connecting plate, therefore the space between the upper disc cover and the pressure wheel is close, therefore bearing can only be installed in the pressure wheel inside, however the internal temperature pressure is extremely high when the pellet mill works, the bearing is built-in in the pressure wheel and is not convenient to heat dissipation leads to the service life to be greatly shortened, when the bearing is replaced, because the bearing is built-in, it is also very troublesome to replace, for this, we propose a vertical ring die pellet mill. UTILITY MODEL CONTENTS
[0004] The utility model discloses a vertical ring die pellet mill to solve the shortcoming in the prior art.
[0005] To achieve the above object, the utility model adopts the technical scheme that a vertical ring die pellet mill, including base, lower disc shell and upper disc cover, the lower disc shell fixed communication in the upper end surface of base, the upper disc cover rotationally coupled in the upper end surface of lower disc shell, still include:
[0006] Abrasion tool, the abrasion tool rotationally coupled in the lower disc shell, the lower inner wall of base is fixedly connected with servo motor, and the output of servo motor is fixedly connected with the lower end surface of abrasion tool to realize driving abrasion tool rotation;
[0007] Two H-shaped sleeves, two sleeve rotationally coupled in the upper disc cover, two sleeve rotationally coupled with rotating shaft in, two rotating shafts lower end surface is fixedly connected with pressure wheel, two pressure wheel all are inserted in the abrasion tool and cooperate with the inner wall of abrasion tool and roll and press waste wood;
[0008] Adjusting mechanism, the adjusting mechanism is arranged between sleeve and upper disc cover, and the adjusting mechanism is used for eccentric adjusting the distance between two pressure wheels and abrasion tool.
[0009] Preferably, the adjusting mechanism comprises two gear rings, both of which are fixedly connected to the upper part of the circumferential surface of the sleeve, both of the through holes in the sleeve are arranged at eccentric positions, both of the rotating shafts are rotatably connected to the through holes of the eccentric sleeves through two bearings respectively, the upper end surface of the upper disc cover is threadedly connected with four jacks, the outer sides of both of the gear rings are engaged with inner gear sleeve plates, and the four jacks extrude the two inner gear sleeve plates to realize the adjustment of the rotation angle of the two inner gear sleeve plates.
[0010] Preferably, two oil cylinders are rotatably connected between the base and the upper disc cover, and the upper disc cover is driven to open and close through the two oil cylinders.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the scheme, the roller and the grinding tool are cooperated to realize the rolling of the waste wood by the active rotation of the grinding tool, the bearing in the prior art is arranged outside the roller, and the bearing is arranged in the sleeve, so that the temperature of the bearing during work is reduced, and the service life of the bearing is prolonged, the active rotation of the roller in the prior art is changed to the active rotation of the grinding tool, so that the servo motor is arranged below the grinding tool, the space in the upper disc cover is saved, and the bearing and the sleeve are cooperated and arranged outside, which is different from the prior art and is the bearing cooling effect that cannot be achieved in the prior art.
[0013] In the scheme, the gap between the roller and the grinding tool becomes larger with the long-term use of the device, the rotation of the inner gear sleeve plate is realized by extruding the inner gear sleeve plate through the rotating jack, the rotation of the inner gear sleeve plate drives the rotation of the gear ring, the rotation of the gear ring drives the rotation of the sleeve, the rotation of the sleeve adjusts the distance between the roller and the grinding tool, and the device is used for a long time. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a perspective view of the utility model;
[0015] Figure 2 It is a perspective view of the utility model;
[0016] Figure 3 It is an explosion view of the sleeve of the utility model;
[0017] Figure 4 It is an explosion view of the grinding tool of the utility model.
[0018] In the drawing: 1, base; 2, lower disc shell; 3, upper disc cover; 4, oil cylinder; 5, jack; 6, inner gear sleeve plate; 7, gear ring; 8, sleeve; 9, bearing; 10, rotating shaft; 11, roller; 12, servo motor; 13, grinding tool. Detailed Implementation
[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.
[0020] like Figures 1-4 The vertical ring die pellet mill shown includes a base 1, a lower platen housing 2, and an upper platen cover 3. The lower platen housing 2 is fixedly connected to the upper end face of the base 1, and the upper platen cover 3 is rotatably hinged to the upper end face of the lower platen housing 2. It also includes:
[0021] A grinding wheel 13 is rotatably connected to the lower housing 2. A servo motor 12 is fixedly connected to the lower inner wall of the base 1. The output end of the servo motor 12 is fixedly connected to the lower end face of the grinding wheel 13 to drive the grinding wheel 13 to rotate.
[0022] Two H-shaped sleeves 8 are rotatably connected to the upper cover 3. A rotating shaft 10 is rotatably connected to each of the two sleeves 8 through a bearing 9. A pressure roller 11 is fixedly connected to the lower end face of each of the two rotating shafts 10. The two pressure rollers 11 are inserted into the grinding mold 13 and cooperate with the inner wall of the grinding mold 13 to crush waste wood.
[0023] An adjustment mechanism is located between the sleeve 8 and the upper cover 3. The adjustment mechanism is used to eccentrically adjust the distance between the two pressure rollers 11 and the mold 13.
[0024] When the device is in operation, the servo motor 12 is turned on. The output end of the servo motor 12 rotates, driving the grinding mold 13 to rotate inside the lower casing 2. The inner wall of the grinding mold 13 and the two pressure rollers 11 crush the waste wood, thereby turning the waste wood into wood pellets.
[0025] In this solution, the grinding wheel 13 rotates actively and cooperates with the two pressure rollers 11 to crush waste wood. The bearing 9, which is built into the pressure roller 11 in the prior art, is placed on the upper side of the pressure roller 11. Since the bearing 9 is inside the sleeve 8, it helps to reduce the temperature of the bearing 9 during operation, thereby extending the service life of the bearing 9. In this solution, the active rotation of the pressure roller 11 in the prior art is changed to active rotation of the grinding wheel 13, which makes it easier to set the servo motor 12 on the lower side of the grinding wheel 13, thereby saving space in the upper cover 3. This also makes it easier to set the bearing 9 and the sleeve 8 in a mutually cooperating external manner. This is different from the prior art and also achieves a bearing cooling effect that the prior art cannot achieve.
[0026] It is worth mentioning that the circumferential surface of the rotating shaft 10 is fixedly connected to the inner wall of the inner ring of the bearing 9, and the outer wall of the outer ring of the bearing 9 is fixedly connected to the sleeve 8, so that the rotating shaft 10 can rotate with the sleeve 8 and cannot move up and down relative to the sleeve 8. Since the sleeve 8 is designed in the H shape, the sleeve 8 can rotate in the circular hole of the upper disc cover 3 and cannot move up and down relative to the upper disc cover 3.
[0027] Specifically, the adjusting mechanism comprises two gear rings 7, which are fixedly connected to the upper part of the circumferential surface of the sleeve 8. The through holes in the two sleeves 8 are arranged at eccentric positions. The two rotating shafts 10 are rotatably connected to the through holes of the two sleeves 8 at the eccentric positions through the two bearings 9. The upper end surface of the upper disc cover 3 is threadedly connected with four jackscrews 5. The outer sides of the two gear rings 7 are engaged with the inner gear sleeve plates 6. The four jackscrews 5 press the two inner gear sleeve plates 6 to adjust the rotation angle of the two inner gear sleeve plates 6.
[0028] In work, with long-term use of the device, the long-term wear of the pressure roller 11 and the grinding tool 13 will cause the gap to become larger and larger. The rotation of the jackscrew 5 to press the inner gear sleeve plate 6 can realize the rotation of the inner gear sleeve plate 6. The rotation of the inner gear sleeve plate 6 drives the rotation of the gear ring 7. The rotation of the gear ring 7 drives the rotation of the sleeve 8. Since the through holes in the sleeve 8 are arranged at eccentric positions, the rotation of the sleeve 8 can adjust the distance between the pressure roller 11 and the grinding tool 13, thereby facilitating the long-term use of the device.
[0029] Specifically, the two oil cylinders 4 are rotatably connected between the base 1 and the upper disc cover 3. The upper disc cover 3 is driven to open and close through the two oil cylinders 4.
[0030] In work, the extension and shortening of the output end of the oil cylinder 4 can realize the rotation of the opening and closing of the upper disc cover 3, which is more labor-saving.
[0031] The working principle of the utility model:
[0032] When the device needs to be used, the servo motor 12 is turned on. The output end of the servo motor 12 rotates to drive the grinding tool 13 to rotate in the lower disc shell 2. The inner wall of the grinding tool 13 and the two pressure rollers 11 realize the rolling and grinding of the waste wood, so as to make the waste wood into wood particles.
[0033] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements. These changes and improvements all fall within the scope of the claimed utility model. The protection scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A vertical ring die granulator comprising a base (1), a lower disc housing (2) and an upper disc cover (3), characterized in that, The lower disc shell (2) is fixedly connected with the upper end surface of the base (1), the upper disc cover (3) is rotationally connected with the upper end surface of the lower disc shell (2), and the device further comprises: An abrasive tool (13) is rotationally connected in the lower disc shell (2), the lower inner wall of the base (1) is fixedly connected with a servo motor (12), and the output end of the servo motor (12) is fixedly connected with the lower end surface of the abrasive tool (13) to drive the abrasive tool (13) to rotate; Two H-shaped sleeve pipes (8) are rotationally connected in the upper disc cover (3), the two sleeve pipes (8) are both rotationally connected with a rotating shaft (10) through a bearing (9), the lower end surface of the two rotating shafts (10) is fixedly connected with a press wheel (11), and the two press wheels (11) are both inserted into the abrasive tool (13) and cooperate with the inner wall of the abrasive tool (13) to crush the waste wood; An adjusting mechanism is arranged between the sleeve pipe (8) and the upper disc cover (3), and the adjusting mechanism is used for eccentrically adjusting the distance between the two press wheels (11) and the abrasive tool (13).
2. A vertical ring die granulator according to claim 1, wherein The adjusting mechanism comprises two gear rings (7), the two gear rings (7) are both fixedly connected with the upper part of the circumferential surface of the sleeve pipe (8), the through holes in the two sleeve pipes (8) are arranged at eccentric positions, the two rotating shafts (10) are both rotationally connected with the through holes in the two sleeve pipes (8) through two bearings (9), the upper end surface of the upper disc cover (3) is screwedly connected with four jackscrews (5), the outer sides of the two gear rings (7) are both meshingly sleeved with an internal gear sleeve plate (6), and the four jackscrews (5) extrude the two internal gear sleeve plates (6) to adjust the rotation angle of the two internal gear sleeve plates (6).
3. A vertical ring die granulator as claimed in claim 1, wherein, Two oil cylinders (4) are rotationally connected between the base (1) and the upper disc cover (3), and the upper disc cover (3) is driven by the two oil cylinders (4) to be opened and closed.